CN214411741U

CN214411741U - Component inserter

Info

Publication number: CN214411741U
Application number: CN202023118583.8U
Authority: CN
Inventors: 许海堂; 杨鸿武; 陈宝贵
Original assignee: Xiamen Topstar Lighting Co Ltd
Current assignee: Xiamen Topstar Lighting Co Ltd
Priority date: 2020-12-22
Filing date: 2020-12-22
Publication date: 2021-10-15
Anticipated expiration: 2030-12-22

Abstract

The utility model provides an inserter, it includes: the feeding part, the inserting part and the discharging part; the feeding part is suitable for conveying the connectors; the plug part is provided with a limiting device, a line pressing device and a first movable driving piece, and the limiting device is suitable for limiting the connector at a plug position; the wire pressing device comprises a positioning plate and a pressing block, wherein a clamping groove suitable for clamping and doubling is formed in the positioning plate, and the pressing block can be movably arranged between a first position and a second position; the first movable driving piece is connected with the line pressing device; when the cable is at the first position, the pressing block is matched with the positioning plate to clamp the two cables which are doubled, and the first movable driving piece drives the cables to be inserted into the jacks; when the pressing block is at the second position, the pressing block is separated from the positioning plate to release and merge wires; the blanking part comprises a discharging driving piece and a second movable driving piece, wherein the discharging driving piece is suitable for driving the doubling to be separated from the clamping groove, and the second movable driving piece is connected with a limiting device so as to drive the connector assembly inserted with the doubling to be separated from the inserting position. Therefore, the efficiency of inserting the socket connector in the doubling process can be improved, the labor cost is saved, and the manual operation intensity is reduced.

Description

Component inserter

Technical Field

The utility model relates to an automation equipment technical field, in particular to plug-in components machine.

Background

In the related art, the parallel wires shown in fig. 1 are manually assembled in the insertion connector, the assembly productivity is 400/person/hour, the production efficiency is low, and the fingers of the operator are easily damaged after long-time operation.

SUMMERY OF THE UTILITY MODEL

The present invention aims at solving at least one of the technical problems in the above-mentioned technology to a certain extent. Therefore, an object of the present invention is to provide an insert machine, which can improve the efficiency of inserting the insert in parallel, save labor cost, and reduce the manual work intensity.

In order to achieve the above object, an embodiment of the present invention provides a component inserter for inserting two cables of a parallel cable into two jacks of a connector in a one-to-one manner, the component inserter including: the feeding part, the inserting part and the discharging part;

the feeding part is suitable for conveying the connector to the inserting part;

the plug-in part is provided with a limiting device, a line pressing device and a first movable driving piece, and the limiting device is suitable for contacting the connector to limit the connector at a plug-in position; the wire pressing device comprises a positioning plate and a pressing block, a clamping groove suitable for clamping and connecting the doubling is defined in the positioning plate, and the pressing block is movably arranged between a first position and a second position; the first movable driving piece is connected with the line pressing device; when the pressing block is at the first position, the pressing block and the positioning plate are matched to clamp the two cables which are doubled, and the first movable driving piece drives the wire pressing device to move towards the limiting device so that the cables are inserted into the insertion holes; when the pressing block is at the second position, the pressing block is separated from the positioning plate to release the doubling;

the blanking part comprises a discharging driving piece and a second movable driving piece, and the discharging driving piece is suitable for driving the doubling line to ascend so as to be separated from the clamping groove; the second movable driving piece is connected with the limiting device so as to drive the connector which is spliced with the doubling wires to move along with the limiting device and leave the splicing position.

According to the utility model discloses an inserter can realize automatic carry the connector to grafting position, automatic insert the cable in the connector, automatic connector unloading with pegging graft well through the cooperation of material loading portion, grafting portion and unloading portion to improve the efficiency that the doubling inserted the connector, save the cost of labor, reduce manual work intensity.

In addition, according to the plug-in machine provided by the above embodiment of the present invention, the following additional technical features may also be provided:

optionally, the socket further comprises a guide plate and a guide driving piece, wherein the guide plate is provided with a guide hole, and the guide driving piece is connected with the guide plate to drive the guide plate to move so that the guide hole is located right in front of the insertion hole.

Optionally, stop device includes stopper, contact pin and contact pin driving piece, the stopper is connected first removal driving piece just is suitable for the butt the top surface of connector, the contact pin driving piece is connected the contact pin is in order to order about the contact pin removes and inserts the locating hole of connector.

Furthermore, a plurality of limiting rods which are arranged at intervals in the horizontal direction are limited on the limiting block, the limiting rods are in an inverted L shape, the vertical sections of the L-shaped limiting rods are suitable for being abutted to the top surface of the connector, and the contact pins are suitable for being inserted into the positioning holes from the gap between every two adjacent limiting rods.

Furthermore, each limiting rod is suitable for being abutted to one connector.

Furthermore, a plurality of clamping grooves which are arranged at intervals along the horizontal direction are defined on the positioning plate, and the plurality of clamping grooves correspond to the plurality of limiting rods one to one.

Optionally, the line pressing device further comprises a pressing block driving piece, and the pressing block driving piece is connected with the pressing block to drive the pressing block to move between the first position and the second position.

Optionally, the discharge driving member includes a discharge cylinder, a lifting plate and an elastic pin, the lifting plate is in the doubling joint is in the clamping groove for bearing the doubling, one end of the elastic pin is connected with the lifting plate, and the other end of the elastic pin is suitable for contacting the discharge cylinder to drive the lifting plate to move up and down through the discharge cylinder, so that the doubling is moved up and down.

Optionally, material loading portion includes vibration dish, conveyer, first guide bar and second guide bar, first guide bar the second guide bar with conveyer belt of conveyer prescribes a limit to transfer passage jointly, transfer passage's one end intercommunication the discharge gate of vibration dish, the other end intercommunication the grafting position.

Optionally, the blanking portion further includes an inclined sliding groove, and the second movable driving member drives the connector inserted with the doubling to move along with the limiting device and move from the insertion position into the inclined sliding groove.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

FIG. 1 is a schematic structural view of a connector and a doubling wire according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a component inserter according to an embodiment of the present invention;

fig. 3 is a schematic structural view of another perspective of a component inserter according to an embodiment of the present invention;

fig. 4 is a partial component diagram of a component inserter according to one embodiment of the present invention;

fig. 5 is another partial component view of a component inserter according to an embodiment of the present invention;

fig. 6 is another perspective view of another portion of the components of the inserter according to one embodiment of the present invention;

description of reference numerals:

doubling 1, black rubber 11 and cable 12;

connector 2, jack 21, positioning hole 22;

the pin driving device comprises a limiting device 100, a limiting block 101, a limiting rod 1011, a pin 102 and a pin driving piece 103;

the pressing device 200, the positioning plate 201, the clamping groove 2011, the pressing block 202 and the pressing block driving piece 203;

a first movable driving piece 301, a discharging driving piece 302, a discharging air cylinder 3021, a lifting plate 3022, an elastic pin 3023, a second movable driving piece 303, and an inclined chute 304;

a vibrating disk 400;

a conveyor 500;

a first guide bar 600;

a second guide bar 700;

guide plate 801, guide hole 8011, guide driving piece 802.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.

In order to better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention can be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

The following describes an implementation of the component inserter according to the present invention in detail with reference to fig. 1 to 6. According to the utility model discloses a plug-in components machine can insert T5 connector 2 in the doubling 1 of figure 1 is automatic. The doubling-up 1 is formed by covering two cables 12 together with a black rubber 11, and the ends of the two cables 12 need to be inserted into two insertion holes 21 of the T5 connector 2 respectively. In addition, the top of the T5 connector 2 has an alignment hole 22. Therefore, the plug-in component comprises a feeding part, a plug-in part and a discharging part.

Specifically, the loading section is adapted to convey the connector 2 to the plugging section; that is, the connector 2 can be automatically conveyed to the mating portion by the setting of the loading portion.

The plugging part is provided with a limiting device 100, a line pressing device 200 and a first movable driving piece 301, wherein the limiting device 100 is suitable for contacting the connector 2 to limit the connector 2 at a plugging position A; the wire pressing device 200 comprises a positioning plate 201 and a pressing block 202, a clamping groove 2011 suitable for clamping and connecting a doubling 1 is defined on the positioning plate 201, and the pressing block 202 can be movably arranged between a first position and a second position; the first movable driving piece 301 is connected with the line pressing device 200; when the pressing block 202 is at the first position, the pressing block 202 and the positioning plate 201 are matched to clamp two cables 12 of the doubling 1, and the first movable driving piece 301 drives the wire pressing device 200 to move towards the limiting device 100 so that the cables 12 are inserted into the insertion holes 21; when the pressing block 202 is at the second position, the pressing block 202 is separated from the positioning plate 201 to release the doubling 1. In other words, after the connector 2 is conveyed from the loading portion to the plugging position, the connector is stopped by the stop device 100 by contacting the connector 2. For the doubling thread 1, it can be positioned by the clamping groove 2011, and after the two cables 12 are clamped by the cooperation of the pressing block 202 and the positioning plate 201, the pressing block 202 and the doubling thread 1 are driven by the first movable driving member 301 to move integrally towards the connector 2, so as to insert the cables 12 into the insertion holes 21. In this process, the connector 2 is restrained, and the cable 12 is also restrained, so that the cable 12 can be smoothly inserted into the insertion hole 21 when the cable 12 is aligned with the insertion hole 21. After the cable 12 is inserted into the insertion hole 21, the pressing block 202 can be separated from the positioning plate 201 to release the parallel wire 1, and the parallel wire 1 is prevented from being separated from the connector 2 again or having poor contact.

The blanking part comprises a discharging driving part 302 and a second movable driving part 303, wherein the discharging driving part 302 is suitable for driving the doubling 1 to ascend so as to be separated from the clamping groove 2011; the second movable driving member 303 is connected to the position-limiting device 100 to drive the connector 2 inserted with the parallel line 1 to move away from the inserting position a along with the position-limiting device 100. It can be understood that, during the discharging process, the discharging driving element 302 separates the parallel wire from the clamping groove 2011, so as to prevent the parallel wire 1 from being separated from the connector 2 again or having poor contact; after the parallel wire 1 is separated from the clamping groove 2011, the second movable driving member 303 drives the limiting device 100 to move, so that the inserted connector 2 is moved out of the inserting position a.

From this, according to the utility model discloses an inserter can realize through the cooperation of material loading portion, grafting portion and unloading portion that automatic carry connector 2 to grafting position A, automatic insert connector 2 with cable 12 in, the automatic 2 baits of connector that will peg graft to improve the efficiency that doubling 1 inserted connector 2, save the cost of labor, reduce manual work intensity.

The process of clamping the parallel line 1 in the clamping groove 2011 can be manually placing the parallel line 1 into the clamping groove 2011 directly, and can also be realized through a manipulator.

In addition, the first movable driving member 301 may adopt a sliding block and sliding rail module, and the sliding block is connected to the positioning plate 201 to drive the positioning plate 201 to integrally drive the doubling 1 to feed.

In some examples, with reference to fig. 1 and 2, the feeding portion includes a vibration disk 400, a conveyor 500, a first guide rod 600, and a second guide rod 700, the first guide rod 600, the second guide rod 700, and a conveyor belt of the conveyor 500 together define a conveying channel B, one end of the conveying channel B communicates with the discharge port of the vibration disk 400, and the other end communicates with the insertion position a. That is, a plurality of connectors 2 are installed in the vibration plate 400, the connectors 2 are continuously conveyed from the discharge port of the vibration plate 400 to the conveying path B, the conveying path B continuously conveys the connectors 2 by the conveying belt of the conveyor 500, and the connectors 2 can be smoothly conveyed to the plugging position a by the guiding action of the first guide bar 600 and the second guide bar 700. The first guide bar 600 and the second guide bar 700 are both disposed on the conveyor belt along the conveying direction of the conveyor 500. In addition, the plugging position a is also arranged on the conveyor belt, the connector 2 conveyed to the plugging position a is limited by the limiting device 100, and the connector 2 can be stably limited at the plugging position a by controlling the conveyor 500 to pause.

In some examples, referring to fig. 6, the position limiting device 100 includes a position limiting block 101, a pin 102, and a pin driving member 103, the position limiting block 101 is connected to the first movable driving member 301 and is adapted to abut against the top surface of the connector 2, and the pin driving member 103 is connected to the pin 102 to drive the pin 102 to move and insert into the positioning hole 22 of the connector 2. It can be understood that the stop block 101 abuts against the top surface of the connector 2 to prevent the connector 2 from moving on the conveyor belt to realize the preliminary stop of the butting connector 2; the pin driving member 103 then drives the pin 102 into the positioning hole 22 to precisely limit the position of the card 2. The movement of the pin 102 by the pin driving member 103 may be a lifting movement, and the pin 102 is pressed down to be inserted into the positioning hole 22.

Furthermore, a plurality of limiting rods 1011 are defined on the limiting block 101, the limiting rods 1011 are arranged at intervals along the horizontal direction, the limiting rods 1011 are in an inverted L shape, the vertical section of the L-shaped limiting rods 1011 is suitable for abutting against the top surface of the connector 2, and the contact pin 102 is suitable for being inserted into the positioning hole 22 from the gap between two adjacent limiting rods 1011. That is to say, set up a plurality of gag lever posts 1011 and can realize spacing to a plurality of connectors 2 to can realize pegging graft many doubling strings 1 on a plurality of connectors 2 at every turn, further improve grafting efficiency. Then, after the insertion of the inverted L-shaped limiting rod 1011 is completed, the inverted L-shaped limiting rod can be matched with the insertion pin 102 to move the connector 2 inserted with the parallel line 1 out of the insertion position a, namely out of the conveyer belt.

The pin driving member 103 may be a cylinder structure, and the cylinder drives the pin 102 to move up and down to be inserted into the positioning hole 22 or separated from the positioning hole 22 by the extension and contraction of the piston rod.

Further, each of the position-limiting rods 1011 is adapted to abut against a connector 2. Therefore, the plug-in machine can realize the plug-in of the multiple parallel wires 1 on the multiple plug-in units 2 at each time, and the plug-in efficiency is improved. Similarly, a plurality of pins 102 are correspondingly provided to limit the plurality of connectors 2.

Further, the positioning plate 201 defines a plurality of slots 2011 arranged at intervals along the horizontal direction, and the plurality of slots 2011 correspond to the plurality of limiting rods 1011 one by one. Therefore, the plug-in machine can realize the plug-in of the multiple parallel wires 1 on the multiple plug-in units 2 at each time, and the plug-in efficiency is improved.

In some examples, referring to fig. 5, the inserter further includes a guide plate 801 and a guide actuator 802, the guide plate 801 is provided with a guide hole 8011, and the guide actuator 802 is connected to the guide plate 801 to drive the guide plate 801 to move so that the guide hole 8011 is located right in front of the insertion hole 21. That is, before the parallel wires 1 are inserted into the socket 2, the insertion of the cables 12 into the insertion holes 21 can be guided by providing the guide holes 8011 right in front of the socket 2. The guiding driving member 802 drives the guiding plate 801 to move, so that after the plugging is completed, the guiding plate 801 does not interfere with the connector 2 plugged with the parallel line 1 to move out of the plugging position a. In practical use, after the connector 2 is conveyed to the plugging position a, the guiding driving member 802 drives the guiding plate 801 to move so that the guiding hole 801 is located right in front of the plugging hole 21, and then the operation parallel line 1 is clamped in the clamping groove 2011 so that the cable 12 can be partially inserted into the guiding hole 8011, thereby ensuring that the cable 12 is accurately inserted into the plugging hole 21. Similarly, a plurality of guide holes 8011 are provided in the guide plate 801 corresponding to the plurality of connectors 2. The guiding driving member 802 may be a cylinder structure, and the cylinder drives the guiding plate 801 to move up and down through a telescopic piston rod.

Referring to fig. 3, the punch device 200 further includes a press block driving member 203, and the press block driving member 203 is connected to the press block 202 to drive the press block 202 to move between the first position and the second position. Wherein, the pressing block driving member 203 may include a cylinder and a connection block on which a plurality of pressing blocks 202 are horizontally arranged side by side to clamp the plurality of wires 1.

Optionally, a pin-hole connection mode is adopted between the pressing block 202 and the connecting block, so that when the thicknesses of the multiple doubling threads 1 are inconsistent, each doubling thread 1 can be firmly clamped.

In some examples, the discharging driving member 302 includes a discharging cylinder 3021, a lifting plate 3022, and an elastic pin 3023, the lifting plate 3022 carries the parallel wire 1 when the parallel wire 1 is clamped in the clamping groove 2011, one end of the elastic pin 3023 is connected to the lifting plate 3022, and the other end of the elastic pin 3023 is adapted to contact the discharging cylinder 3021 to enable the discharging cylinder 3021 to drive the elastic pin 3023 to drive the lifting plate 3022 to move up and down, so as to enable the parallel wire 1 to move up and down. That is to say, the lifting plate 3022 is located on the positioning plate 201 and contacts the black rubber 11 of the doubling thread 1, after the doubling thread 1 is inserted into the connector 2, the unloading cylinder 3021 drives the elastic pin 3023 to push up to make the lifting plate 3022 move upward, and then drives the doubling thread 1 to move upward to separate from the slot 2011; after the discharging cylinder 3021 retracts the piston rod, the elastic pin 3023 returns to drive the lifting plate 3022 to move downward.

In some examples, referring to fig. 1 and 2, the blanking portion further includes an inclined chute 304, and the second movable driving member 301 drives the connector 2 inserted with the parallel line 1 to move along with the limiting device 100 from the insertion position a into the inclined chute 304. The second movable driving member 301 may be a sliding block and sliding rail module, which connects the limiting device 100 through a sliding block so that when the sliding block slides, the limiting block 101 and the inserting pin 102 can drive the connector 2 to move out of the conveying belt. Then, the inclined chute 304 engages at the side of the plugging position a to receive the plugged connector 2 and to drop the finished product from the inclined chute 304 into the collection position.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.

Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.

Claims

1. A connector inserter for inserting two parallel cables into two insertion holes of a connector in a one-to-one correspondence, the connector inserter comprising: the feeding part, the inserting part and the discharging part;

the feeding part is suitable for conveying the connector to the inserting part;

2. The component inserter of claim 1 further comprising a guide plate having a guide hole and a guide actuator coupled to the guide plate for moving the guide plate such that the guide hole is positioned directly in front of the insertion hole.

3. The component inserter according to claim 1, wherein the limiting device comprises a limiting block, a pin and a pin driving member, the limiting block is connected to the first movable driving member and adapted to abut against the top surface of the connector, and the pin driving member is connected to the pin to drive the pin to move and be inserted into the positioning hole of the connector.

4. The component inserter according to claim 3 wherein the retainer defines a plurality of horizontally spaced retainer bars, the retainer bars are inverted L-shaped, the vertical sections of the L-shaped retainer bars are adapted to abut against the top surface of the connector, and the pins are adapted to be inserted into the positioning holes from the gap between two adjacent retainer bars.

5. The card inserter of claim 4 wherein each of said retention posts is adapted to abut one of said connectors.

6. The card inserter of claim 4 wherein said alignment plate defines a plurality of horizontally spaced detents in one-to-one correspondence with said plurality of stop rods.

7. The card inserter of claim 1 wherein the punch device further comprises a ram drive coupled to the ram for driving the ram between the first position and the second position.

8. The card inserter as claimed in claim 1, wherein said unloading driving member comprises an unloading cylinder, a lifting plate and a resilient pin, said lifting plate carries said combined wire when said combined wire is clamped in said clamping groove, one end of said resilient pin is connected to said lifting plate, and the other end is adapted to contact said unloading cylinder to drive said resilient pin to drive said lifting plate to move up and down by said unloading cylinder so as to move said combined wire up and down.

9. The component inserter of claim 1 wherein the feeding portion comprises a vibrating plate, a conveyor, a first guide rod and a second guide rod, the first guide rod, the second guide rod and a conveyor belt of the conveyor together define a conveying channel, one end of the conveying channel is communicated with the discharge port of the vibrating plate, and the other end of the conveying channel is communicated with the inserting position.

10. The card inserter of claim 1 wherein the blanking portion further comprises an inclined chute, and the second movable driving member drives the card inserted with the doubling to move along with the limiting device and move from the insertion position into the inclined chute.