CN107957448B - Ultrasonic fatigue average stress loading device - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种超声疲劳试验领域用的超声疲劳平均应力加载装置。The invention relates to an ultrasonic fatigue average stress loading device used in the field of ultrasonic fatigue test.
背景技术Background technique
常规疲劳试验仅能完成106~107周次范围内材料的疲劳性能,然而在许多工业部门(例如高速列车、汽车、飞机等),其某些结构和零件的实际使用寿命往往需要达到108~1010周次,例如一台以3000r/min运行的高速航空涡轮发动机在20年服役期内要经历1010个应力循环。超声疲劳是一种加速共振式的疲劳试验方法,它的测试频率(20kHz)远远超过了常规疲劳测试频率(小于200Hz)。超声疲劳的实质是在被加载式样上建立机械谐振波。Conventional fatigue tests can only complete the fatigue properties of materials in the range of 10 6 to 10 7 cycles. However, in many industrial sectors (such as high-speed trains, automobiles, airplanes, etc.), the actual service life of some structures and parts often needs to reach 10. 8 to 10 10 cycles, for example, a high-speed aero-turbine engine running at 3000 r/min will experience 10 10 stress cycles in a 20-year service period. Ultrasonic fatigue is an accelerated resonance fatigue test method, and its test frequency (20kHz) far exceeds the conventional fatigue test frequency (less than 200Hz). The essence of ultrasonic fatigue is the establishment of mechanical resonance waves on the loaded pattern.
超声疲劳试验研究表明许多工程材料直到1010周次应力循环后仍然会发生疲劳断裂,因此107周次的疲劳试验数据进行疲劳强度设计并不能满足很多工程实际需求。然而利用常规疲劳试验方法,加载频率为100Hz,完成一次109周次循环的疲劳试验需要连续运动115天,显然浪费大量财力人力,并且常规疲劳试验机不可能如此长周期连续运行;如果使用超声疲劳试验技术,加载频率为20kHz,同样完成一次109周次循环的疲劳试验仅需运行14个小时,可以顺利建立一条109周次循环的S-N曲线。Ultrasonic fatigue test research shows that many engineering materials will still experience fatigue fracture after 10 10 cycles of stress cycles, so the fatigue strength design of 10 7 cycles of fatigue test data cannot meet many practical engineering needs. However, using the conventional fatigue test method, the loading frequency is 100Hz, and it takes 115 days of continuous exercise to complete a fatigue test of 10 9 cycles, which obviously wastes a lot of money and manpower, and the conventional fatigue testing machine cannot run continuously for such a long period; if ultrasonic waves are used With the fatigue test technology, the loading frequency is 20 kHz, and it only takes 14 hours to complete a fatigue test of 10 9 cycles, and a SN curve of 10 9 cycles can be successfully established.
超声疲劳试验设备是进行超声疲劳试验必不可少的核心设备,目前关于超声疲劳试验的方法和设备已经在实验室中进行了大量的前期研究,具备准确测试不同材料属性试件的能力。根跟疲劳测试相关技术要求,超声疲劳试验应该进行加载平均应力的相关研究,然而目前实验室使用的超声疲劳设备尚不具备加载平均应力的功能,严重影响相关试验的研究进程。Ultrasonic fatigue testing equipment is an indispensable core equipment for ultrasonic fatigue testing. At present, a large number of preliminary researches on ultrasonic fatigue testing methods and equipment have been carried out in the laboratory, and they have the ability to accurately test specimens with different material properties. According to the relevant technical requirements of fatigue testing, the ultrasonic fatigue test should carry out research on the average stress loading. However, the ultrasonic fatigue equipment currently used in the laboratory does not have the function of loading the average stress, which seriously affects the research process of related tests.
基于上述技术背景,本发明特提供一种超声疲劳平均应力加载装置,可以进行超声疲劳平均应力加载试验,进行更为完善的超声疲劳试验研究。Based on the above technical background, the present invention provides an ultrasonic fatigue average stress loading device, which can perform ultrasonic fatigue average stress loading test and conduct more perfect ultrasonic fatigue test research.
发明内容SUMMARY OF THE INVENTION
本发明的目的是:为了解决超声疲劳试验中平均应力加载的问题,特提供一种超声疲劳平均应力加载装置。The purpose of the present invention is to provide an ultrasonic fatigue average stress loading device in order to solve the problem of average stress loading in the ultrasonic fatigue test.
为了达到上述目的,本发明采用以下技术方案:一种超声疲劳平均应力加载装置,是由超声发生组件、应力加载总成、动力总成、直线传动总成、支架立板、滑动导杆a、锁紧螺母、定位端板、滑动导杆b和试件构成,超声发生组件包括压电换能器、定位座和位移放大器,应力加载总成包括拉力螺杆、加载支座、加载滑板、直线滑套a、直线滑套b、托盘和橡胶垫,动力总成包括伺服电机和减速器,直线传动总成包括传动键、弹簧卡圈、推力轴承、滚柱丝杠、丝杠螺母、套筒、直线滑套c、防转臂、防掉端盖、传感器座和载荷传感器;其结构特征是:在超声发生组件中,压电换能器可以把超声频率发生器输出的电信号转化为机械振动信号输出;定位座两端设置有螺纹孔,定位座外圆中部设置一圈凸起台阶,凸起台阶上周向均匀设置六个台阶孔;位移放大器两端设置有螺纹孔,位移放大器左端截面直径大于右端截面直径,位移放大器外圆轮廓在轴向上平滑过渡;定位座左端和压电换能器输出端用螺柱固定,定位座右端和位移放大器左端用螺柱固定;在应力加载总成中,加载滑板上部、中部、下部分别设置一通孔,加载滑板上部通孔外侧右端周向均匀设置四个螺纹孔,加载滑板下部通孔外侧右端周向均匀设置四个螺纹孔,加载滑板中部通孔外侧左端周向均匀设置八个螺纹孔;直线滑套a嵌入加载滑板上部通孔内,直线滑套a右侧凸起外缘和加载滑板用螺钉固紧;直线滑套b嵌入加载滑板下部通孔内,直线滑套b右侧凸起外缘和加载滑板用螺钉固紧;加载支座内腔设置为台阶孔,拉力螺杆右端设置为台阶,拉力螺杆置入加载支座内腔台阶孔内,加载支座右端和加载滑板上端左侧用螺钉固紧;托盘右端和加载滑板用螺钉固紧,橡胶垫放置在托盘承托面上,托盘安装在加载支座下侧;在动力总成中,伺服电机输出轴和减速器输入轴连接,伺服电机外壳和减速器外壳用螺钉固紧,减速器输出方式为平键孔输出形式,减速器外壳右端为法兰结构,伺服电机可以根据电信号输出稳定的扭矩和转速;在直线传动总成中,滚珠丝杠左端设置一平键槽,平键槽右侧设置一圈卡圈槽,滚珠丝杠右部设置为丝杠结构,滚珠丝杠右端设置一螺纹孔;传动键安装在滚珠丝杠左端平键槽内,弹簧卡圈安装在滚珠丝杠卡圈槽内,推力轴承安装在滚珠丝杠右部丝杠结构的左端面上,防掉端盖和滚珠丝杠右端螺纹固定;丝杠螺母套在滚珠丝杠右部的丝杠结构上,丝杠螺母和滚珠丝杠之间有钢珠传动,丝杠螺母可以在滚珠丝杠上灵活转动;丝杠螺母左端设置有凸起外缘,丝杠螺母左端凸起外缘和套筒左端用螺钉固紧;传感器座外圆设置为台阶轴,传感器座左端台阶周向均匀设置八个台阶孔,传感器座外圆中部设置为公螺纹;传感器座左端和套筒右端用螺钉固紧,载荷传感器和传感器座外圆中部螺纹固定;载荷传感器为轮辐式结构,载荷传感器内孔设置为母螺纹,载荷传感器外侧周向均匀设置八个通孔;防转臂下端设置一通孔,通孔外侧周向均匀设置四个螺纹孔;直线滑套c嵌入防转臂下端通孔内,直线滑套c左端外缘和防转臂用螺钉固紧,防转臂上端和套筒外圆用螺钉固紧;支架立板之上而下依次设置有四个通孔,支架立板最上端的通孔外侧周向均匀设置有六个螺纹孔;定位端板上下端分别设置一通孔;滑动导杆a设置为两端直径小,中间直径大的台阶轴,滑动导杆a中部设置为光滑直杆,滑动导杆a两端设置为公螺纹;滑动导杆b设置为两端直径小,中间直径大的台阶轴,滑动导杆b中部设置为光滑直杆,滑动导杆b两端设置为公螺纹;滑动导杆a左端穿过支架立板从上往下数第二个通孔,滑动导杆a右端穿过定位端板上端通孔,两个锁紧螺母分别和滑动导杆a两端公螺纹固紧;滑动导杆b左端穿过支架立板最下端通孔,滑动导杆b右端穿过定位端板下端通孔,两个锁紧螺母分别和滑动导杆b两端公螺纹固紧;支架立板下端和机架固定连接,定位端板下端和机架固定连接;超声发生组件中的定位座外圆穿过支架立板最上端的通孔,定位座和支架立板用螺钉固紧;应力加载总成中的直线滑套a套在滑动导杆a中部的光滑直杆上,直线滑套b套在滑动导杆b中部的光滑直杆上;直线传动总成中的滚珠丝杠穿过支架立板从上往下数第三个通孔,弹簧卡圈安装在支架立板左端面,推力轴承安装在支架立板右端面,传感器座外圆右端插入加载滑板中部通孔,直线滑套c套在滑动导杆b中部的光滑直杆上;动力总成中的减速器外壳右端法兰结构和支架立板用螺钉固紧,滚珠丝杠左端插入减速器的平键输出孔,连接后可实现传动;试件两端设置有螺纹孔,试件中部设置为“细脖子”结构,试件左端和超声发生组件中的位移放大器右端用丝扣连接,试件右端和应力加载总成中的拉力螺杆螺纹连接;在对试件施加轴向压力的情况下,可以不接入拉力螺杆,加载支座直接向试件右端施加轴向压力。In order to achieve the above purpose, the present invention adopts the following technical solutions: an ultrasonic fatigue average stress loading device, which is composed of an ultrasonic generating component, a stress loading assembly, a power assembly, a linear transmission assembly, a bracket vertical plate, a sliding guide rod a, a The locking nut, the positioning end plate, the sliding guide rod b and the test piece are composed. The ultrasonic generating component includes a piezoelectric transducer, a positioning seat and a displacement amplifier. The stress loading assembly includes a tension screw, a loading support, a loading slide, and a linear slide. Set a, linear sliding sleeve b, tray and rubber pad, powertrain includes servo motor and reducer, linear transmission assembly includes transmission key, spring clip, thrust bearing, roller screw, screw nut, sleeve, Linear sliding sleeve c, anti-rotation arm, anti-drop end cover, sensor base and load sensor; its structural features are: in the ultrasonic generating assembly, the piezoelectric transducer can convert the electrical signal output by the ultrasonic frequency generator into mechanical vibration Signal output; threaded holes are arranged at both ends of the positioning seat, a circle of raised steps is arranged in the middle of the outer circle of the positioning seat, and six step holes are evenly arranged in the circumferential direction of the raised steps; threaded holes are arranged at both ends of the displacement amplifier, and the cross-section of the left end of the displacement amplifier is arranged The diameter is larger than the diameter of the right end section, and the outer circular contour of the displacement amplifier transitions smoothly in the axial direction; the left end of the positioning seat and the output end of the piezoelectric transducer are fixed with studs, and the right end of the positioning seat and the left end of the displacement amplifier are fixed with studs; The upper, middle and lower parts of the loading slide plate are respectively provided with a through hole, four threaded holes are evenly arranged circumferentially at the outer right end of the upper through hole of the loading slide plate, and four threaded holes are evenly arranged circumferentially at the outer right end of the lower through hole of the loading slide plate. Eight threaded holes are evenly arranged at the outer left end of the through hole in the circumferential direction; the linear sliding sleeve a is embedded in the upper through hole of the loading sliding plate, the right side of the linear sliding sleeve a is raised and the outer edge of the loading sliding plate is fastened with screws; the linear sliding sleeve b is embedded in the loading sliding plate In the lower through hole, the convex outer edge on the right side of the linear sliding sleeve b and the loading slide plate are fastened with screws; the inner cavity of the loading support is set as a stepped hole, the right end of the tension screw is set as a step, and the tension screw is placed in the inner cavity of the loading support. In the hole, the right end of the loading support and the left side of the upper end of the loading slide are fastened with screws; the right end of the pallet and the loading slide are fastened with screws, the rubber pad is placed on the support surface of the pallet, and the pallet is installed on the lower side of the loading support; The output shaft of the servo motor and the input shaft of the reducer are connected, the casing of the servo motor and the casing of the reducer are fastened with screws, the output mode of the reducer is in the form of flat key hole output, and the right end of the casing of the reducer is a flange structure. The electrical signal outputs stable torque and speed; in the linear transmission assembly, a flat keyway is set on the left end of the ball screw, a ring groove is set on the right side of the flat keyway, the right part of the ball screw is set as a screw structure, and the right end of the ball screw is set A threaded hole is provided; the transmission key is installed in the flat key groove on the left end of the ball screw, the spring collar is installed in the groove of the ball screw clamp ring, and the thrust bearing is installed on the left end surface of the screw structure on the right part of the ball screw, preventing the end from falling off. The cover and the right end of the ball screw are screwed fixed; the screw nut is sleeved on the screw structure on the right part of the ball screw, there is a steel ball transmission between the screw nut and the ball screw, and the screw nut can rotate flexibly on the ball screw; The left end of the lead screw nut is provided with a raised outer edge. The raised outer edge of the left end of the rod nut and the left end of the sleeve are fastened with screws; the outer circle of the sensor seat is set as a stepped shaft, the steps on the left end of the sensor seat are evenly arranged with eight stepped holes in the circumferential direction, and the middle of the outer circle of the sensor seat is set as a male thread; the sensor seat The left end and the right end of the sleeve are fastened with screws, and the load sensor and the center of the outer circle of the sensor base are fixed with threads; the load sensor is a spoke structure, the inner hole of the load sensor is set as a female thread, and the outer side of the load sensor is evenly set with eight through holes; A through hole is arranged at the lower end of the rotating arm, and four threaded holes are evenly arranged on the outer side of the through hole; the linear sliding sleeve c is embedded in the through hole at the lower end of the anti-rotation arm, and the outer edge of the left end of the linear sliding sleeve c and the anti-rotation arm are fastened with screws to prevent rotation. The upper end of the arm and the outer circle of the sleeve are fastened with screws; four through holes are arranged from the top to the bottom of the bracket vertical plate, and six threaded holes are evenly arranged on the outer circumference of the through holes at the uppermost end of the bracket vertical plate; the upper and lower ends of the positioning end plate are located A through hole is provided respectively; the sliding guide rod a is set as a stepped shaft with a small diameter at both ends and a large middle diameter, the middle part of the sliding guide rod a is set as a smooth straight rod, and the two ends of the sliding guide rod a are set as male threads; the sliding guide rod b is set It is a stepped shaft with a small diameter at both ends and a large diameter in the middle. The middle part of the sliding guide rod b is set as a smooth straight rod, and the two ends of the sliding guide rod b are set as male threads; the left end of the sliding guide rod a passes through the bracket vertical plate and counts from top to bottom. In the second through hole, the right end of the sliding guide rod a passes through the upper through hole of the positioning end plate, and the two locking nuts are respectively fastened with the male threads at both ends of the sliding guide rod a; the left end of the sliding guide rod b passes through the lowermost end of the bracket vertical plate Through hole, the right end of the sliding guide rod b passes through the through hole at the lower end of the positioning end plate, and the two locking nuts are respectively fastened with the male threads at both ends of the sliding guide rod b; The frame is fixedly connected; the outer circle of the positioning seat in the ultrasonic generating assembly passes through the through hole at the uppermost end of the bracket vertical plate, and the positioning seat and the bracket vertical plate are fastened with screws; the linear sliding sleeve a in the stress loading assembly is sleeved on the sliding guide rod On the smooth straight rod in the middle of a, the linear sliding sleeve b is set on the smooth straight rod in the middle of the sliding guide rod b; the ball screw in the linear transmission assembly passes through the bracket vertical plate from the top to the third through hole, The spring clip is installed on the left end face of the bracket vertical plate, the thrust bearing is installed on the right end face of the bracket vertical plate, the right end of the outer circle of the sensor seat is inserted into the through hole in the middle of the loading slide plate, and the linear sliding sleeve c is sleeved on the smooth straight rod in the middle of the sliding guide rod b; The flange structure at the right end of the reducer shell in the powertrain and the vertical plate of the bracket are fastened with screws, and the left end of the ball screw is inserted into the flat key output hole of the reducer, and the transmission can be realized after connection; The middle of the test piece is set as a "thin neck" structure, the left end of the test piece is connected with the right end of the displacement amplifier in the ultrasonic generating assembly with a screw thread, and the right end of the test piece is connected with the tension screw in the stress loading assembly. In the case where the tension screw is not connected, the loading support directly applies axial pressure to the right end of the specimen.
在本超声疲劳平均应力加载装置中,定位座、位移放大器、试件和加载支座的固有频率和压电换能器输出的振动频率相同,定位座、位移放大器、试件的轴向长度均为半个谐振波波长,加载支座的轴向长度为(2n+1)/4个谐振波波长,其中n为自然数;压电换能器、定位座、位移放大器、试件和加载支座之间各个连接面位置处,均为谐振波振幅最大位置处,该位置处应力为零;定位座和支架立板连接面位置处,谐振波振幅为零;加载支座和加载滑板连接面位置处,谐振波振幅为零;试件中间截面谐振波振幅为零,内部应力最大,为疲劳断裂面。In this ultrasonic fatigue average stress loading device, the natural frequencies of the positioning seat, the displacement amplifier, the test piece and the loading support are the same as the vibration frequency output by the piezoelectric transducer, and the axial lengths of the positioning seat, the displacement amplifier and the test piece are all the same. is half the wavelength of the resonant wave, and the axial length of the loading support is (2n+1)/4 wavelengths of the resonant wave, where n is a natural number; piezoelectric transducer, positioning seat, displacement amplifier, specimen and loading support The position of each connection surface is the position of the maximum amplitude of the resonance wave, and the stress at this position is zero; at the position of the connection surface of the positioning seat and the vertical plate of the support, the amplitude of the resonance wave is zero; the position of the connection surface of the loading support and the loading plate At , the amplitude of the resonant wave is zero; the amplitude of the resonant wave in the middle section of the specimen is zero, and the internal stress is the largest, which is the fatigue fracture surface.
本发明的有益效果是:(1)本发明可以在实现超声疲劳试验中的平均应力加载,使超声疲劳试验更加完整,进一步拓宽了超声疲劳试验的测试范围;(2)本发明对超声发生组件以及试件和加载支座的固有频率和长度尺寸设计,保证了试件共振要求,同时有效避免了其它零部件发生共振的危害;(3)本发明采用电信号控制,相比传统电液伺服疲劳试验机,功耗小,控制精度高;(4)本发明可实现20kHz频率疲劳试验,有效缩短疲劳试验时间,可高效完成1010周次疲劳测试;(5)本发明可对试件提供±40kN轴向拉压力,有效完成超声疲劳平均应力加载试验。The beneficial effects of the present invention are: (1) the present invention can realize the average stress loading in the ultrasonic fatigue test, make the ultrasonic fatigue test more complete, and further widen the test range of the ultrasonic fatigue test; As well as the natural frequency and length dimension design of the test piece and the loading support, the resonance requirements of the test piece are guaranteed, and the harm of resonance of other parts is effectively avoided; (3) The present invention adopts electrical signal control, compared with traditional electro-hydraulic servo drive The fatigue testing machine has low power consumption and high control precision; (4) the invention can realize 20kHz frequency fatigue test, effectively shorten the fatigue test time, and can efficiently complete 10 to 10 cycles of fatigue testing; (5) the invention can provide ±40kN axial tension and pressure, effectively complete the ultrasonic fatigue average stress loading test.
附图说明Description of drawings
图1是本发明一种超声疲劳平均应力加载装置施加平均应力状态的结构示意图;1 is a schematic structural diagram of an ultrasonic fatigue average stress loading device of the present invention applying an average stress state;
图2是本发明一种超声疲劳平均应力加载装置未施加平均应力状态的结构示意图;2 is a schematic structural diagram of an ultrasonic fatigue average stress loading device of the present invention in a state where average stress is not applied;
图3是本发明一种超声疲劳平均应力加载装置的三维结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of an ultrasonic fatigue average stress loading device of the present invention;
图中:01.超声发生组件、011.压电换能器、012.定位座、013.位移放大器、02.应力加载总成、021.拉力螺杆、022.加载支座、023.加载滑板、024.直线滑套a、025.直线滑套b、026.托盘、027.橡胶垫、03.动力总成、031.伺服电机、032.减速器、04.直线传动总成、041.传动键、042.弹簧卡圈、043.推力轴承、044.滚珠丝杠、045.丝杠螺母、046.套筒、047.直线滑套c、048.防转臂、049.防掉端盖、0410.传感器座、0411.载荷传感器、05.支架立板、06.滑动导杆a、07.锁紧螺母、08.定位端板、09.滑动导杆b、10.试件。In the picture: 01. Ultrasonic generator assembly, 011. Piezoelectric transducer, 012. Positioning seat, 013. Displacement amplifier, 02. Stress loading assembly, 021. Tension screw, 022. Loading support, 023. Loading slide plate, 024. Linear sliding sleeve a, 025. Linear sliding sleeve b, 026. Tray, 027. Rubber pad, 03. Powertrain, 031. Servo motor, 032. Reducer, 04. Linear transmission assembly, 041. Transmission key , 042. Spring collar, 043. Thrust bearing, 044. Ball screw, 045. Screw nut, 046. Sleeve, 047. Linear sleeve c, 048. Anti-rotation arm, 049. Anti-drop end cap, 0410 .Sensor seat, 0411. Load sensor, 05. Bracket vertical plate, 06. Sliding guide rod a, 07. Lock nut, 08. Positioning end plate, 09. Sliding guide rod b, 10. Specimen.
具体实施方式Detailed ways
如图1、图2和图3所示,本发明一种超声疲劳平均应力加载装置,是由超声发生组件01、应力加载总成02、动力总成03、直线传动总成04、支架立板05、滑动导杆a06、锁紧螺母07、定位端板08、滑动导杆b09和试件10构成,超声发生组件01包括压电换能器011、定位座012和位移放大器013,应力加载总成02包括拉力螺杆021、加载支座022、加载滑板023、直线滑套a024、直线滑套b025、托盘026和橡胶垫027,动力总成03包括伺服电机031和减速器032,直线传动总成04包括传动键041、弹簧卡圈042、推力轴承043、滚珠丝杠044、丝杠螺母045、套筒046、直线滑套c047、防转臂048、防掉端盖049、传感器座0410和载荷传感器0411;其结构特征是:在超声发生组件01中,压电换能器011可以把超声频率发生器输出的电信号转化为机械振动信号输出;定位座012两端设置有螺纹孔,定位座012外圆中部设置一圈凸起台阶,凸起台阶上周向均匀设置六个台阶孔;位移放大器013两端设置有螺纹孔,位移放大器013左端截面直径大于右端截面直径,位移放大器013外圆轮廓在轴向上平滑过渡;定位座012左端和压电换能器011输出端用螺柱固定,定位座012右端和位移放大器013左端用螺柱固定;在应力加载总成02中,加载滑板023上部、中部、下部分别设置一通孔,加载滑板023上部通孔外侧右端周向均匀设置四个螺纹孔,加载滑板023下部通孔外侧右端周向均匀设置四个螺纹孔,加载滑板023中部通孔外侧左端周向均匀设置八个螺纹孔;直线滑套a024嵌入加载滑板023上部通孔内,直线滑套a024右侧凸起外缘和加载滑板023用螺钉固紧;直线滑套b025嵌入加载滑板023下部通孔内,直线滑套b025右侧凸起外缘和加载滑板023用螺钉固紧;加载支座022内腔设置为台阶孔,拉力螺杆021右端设置为台阶,拉力螺杆021置入加载支座022内腔台阶孔内,加载支座022右端和加载滑板023上端左侧用螺钉固紧;托盘026右端和加载滑板023用螺钉固紧,橡胶垫027放置在托盘026承托面上,托盘026安装在加载支座022下侧;在动力总成03中,伺服电机031输出轴和减速器032输入轴连接,伺服电机031外壳和减速器032外壳用螺钉固紧,减速器032输出方式为平键孔输出形式,减速器032外壳右端为法兰结构,伺服电机031可以根据电信号输出稳定的扭矩和转速;在直线传动总成04中,滚珠丝杠044左端设置一平键槽,平键槽右侧设置一圈卡圈槽,滚珠丝杠044右部设置为丝杠结构,滚珠丝杠044右端设置一螺纹孔;传动键041安装在滚珠丝杠044左端平键槽内,弹簧卡圈042安装在滚珠丝杠044卡圈槽内,推力轴承043安装在滚珠丝杠044右部丝杠结构的左端面上,防掉端盖049和滚珠丝杠044右端螺纹固定;丝杠螺母045套在滚珠丝杠044右部的丝杠结构上,丝杠螺母045和滚珠丝杠044之间有钢珠传动,丝杠螺母045可以在滚珠丝杠044上灵活转动;丝杠螺母045左端设置有凸起外缘,丝杠螺母045左端凸起外缘和套筒046左端用螺钉固紧;传感器座0410外圆设置为台阶轴,传感器座0410左端台阶周向均匀设置八个台阶孔,传感器座0410外圆中部设置为公螺纹;传感器座0410左端和套筒046右端用螺钉固紧,载荷传感器0411和传感器座0410外圆中部螺纹固定;载荷传感器0411为轮辐式结构,可以承受拉压双向载荷,载荷传感器0411内孔设置为母螺纹,载荷传感器0411外侧周向均匀设置八个通孔;防转臂048下端设置一通孔,通孔外侧周向均匀设置四个螺纹孔;直线滑套c047嵌入防转臂048下端通孔内,直线滑套c047左端外缘和防转臂048用螺钉固紧,防转臂048上端和套筒046外圆用螺钉固紧;支架立板05之上而下依次设置有四个通孔,支架立板05最上端的通孔外侧周向均匀设置有六个螺纹孔;定位端板08上下端分别设置一通孔;滑动导杆a06设置为两端直径小,中间直径大的台阶轴,滑动导杆a06中部设置为光滑直杆,滑动导杆a06两端设置为公螺纹;滑动导杆b09设置为两端直径小,中间直径大的台阶轴,滑动导杆b09中部设置为光滑直杆,滑动导杆b09两端设置为公螺纹;滑动导杆a06左端穿过支架立板05从上往下数第二个通孔,滑动导杆a06右端穿过定位端板08上端通孔,两个锁紧螺母07分别和滑动导杆a06两端公螺纹固紧;滑动导杆b09左端穿过支架立板05最下端通孔,滑动导杆b09右端穿过定位端板08下端通孔,两个锁紧螺母07分别和滑动导杆b09两端公螺纹固紧;支架立板05下端和机架固定连接,定位端板08下端和机架固定连接;超声发生组件01中的定位座012外圆穿过支架立板05最上端的通孔,定位座012和支架立板05用螺钉固紧;应力加载总成02中的直线滑套a024套在滑动导杆a06中部的光滑直杆上,直线滑套b025套在滑动导杆b09中部的光滑直杆上;直线传动总成04中的滚珠丝杠044穿过支架立板05从上往下数第三个通孔,弹簧卡圈042安装在支架立板05左端面,推力轴承043安装在支架立板05右端面,传感器座0410外圆右端插入加载滑板023中部通孔,载荷传感器0411外侧和加载滑板023用螺钉固紧,直线滑套c047套在滑动导杆b09中部的光滑直杆上;动力总成03中的减速器032外壳右端法兰结构和支架立板05用螺钉固紧,滚珠丝杠044左端插入减速器032的平键输出孔,连接后可实现传动;试件10两端设置有螺纹孔,试件10中部设置为“细脖子”结构,试件10左端和超声发生组件01中的位移放大器013右端用螺柱连接,试件10右端和应力加载总成02中的拉力螺杆021螺纹连接;在对试件10施加轴向压力的情况下,可以不接入拉力螺杆021,加载支座022直接向试件10右端施加轴向压力。As shown in Figure 1, Figure 2 and Figure 3, an ultrasonic fatigue average stress loading device of the present invention is composed of an
在本发明一种超声疲劳平均应力加载装置中,定位座012、位移放大器013、试件10和加载支座022的固有频率和压电换能器011输出的振动频率相同,定位座012、位移放大器013、试件10的轴向长度均为半个谐振波波长,加载支座022的轴向长度为(2n+1)/4个谐振波波长,其中n为自然数;压电换能器011、定位座012、位移放大器013、试件10和加载支座022之间各个连接面位置处,均为谐振波振幅最大位置处,该位置处应力为零;定位座012和支架立板05连接面位置处,谐振波振幅为零;加载支座022和加载滑板023连接面位置处,谐振波振幅为零;试件10中间截面谐振波振幅为零,内部应力最大,为疲劳断裂面。In an ultrasonic fatigue average stress loading device of the present invention, the natural frequencies of the
本发明一种超声疲劳平均应力加载装置中的工作原理是:超声频率发生器将电信号传递给超声发生组件01中的压电换能器011,压电换能器011将电信号转化成机械振动信号输出传递给定位器012,经位移放大器013将振幅放大后传递给试件10;控制伺服电机031输出扭矩,经过减速器032将输出扭矩放大后传递给直线传动总成04中的滚珠丝杠044,经滚珠丝杠螺母副的传动作用转化为丝杠螺母045的直线运动,并经过套筒046、传感器座0410、载荷传感器0411传递给应力加载总成02,这时应力加载总成02可以给试件10施加轴向平均拉压载荷。The working principle of the ultrasonic fatigue average stress loading device of the present invention is as follows: the ultrasonic frequency generator transmits electrical signals to the
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