CN107954703A - 一次烧成的日用硅藻土陶瓷及其制作工艺 - Google Patents

一次烧成的日用硅藻土陶瓷及其制作工艺 Download PDF

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CN107954703A
CN107954703A CN201711029731.9A CN201711029731A CN107954703A CN 107954703 A CN107954703 A CN 107954703A CN 201711029731 A CN201711029731 A CN 201711029731A CN 107954703 A CN107954703 A CN 107954703A
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陈金通
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Abstract

本发明属于日用陶瓷技术领域，具体涉及一种可实现一次烧成的日用硅藻土陶瓷及其制作工艺。一次烧成的日用硅藻土陶瓷，将硅藻土、煅烧硅藻土粉碎研磨后与多种矿物原料混合获得日用硅藻土陶瓷的原料，该种日用硅藻土陶瓷的原料中增加硅藻土的在原料中的含量，使陶瓷坯体上单位面积上的空隙增加，通过煅烧硅藻土，降低硅藻土的可塑性，提成烧成率；该种一次烧成的日用硅藻土陶瓷经过多道工序成型、烧制、打磨抛光而成，只需一次烧制，烧成后的硅藻土陶瓷无需上釉处理，能保证一次烧成的日用硅藻土陶瓷使用过程中的安全性，并能持续拥有稳定水质、过滤杂质、促进新陈代谢和杀菌的功能，具有重大的经济、社会效益。

Description

一次烧成的日用硅藻土陶瓷及其制作工艺
技术领域
本发明属于日用陶瓷技术领域，具体涉及一种可实现一次烧成的日用硅藻土陶瓷及其制作工艺。
背景技术
硅藻土具有它独特的硅藻壳体结构、强吸附性、大比表面积、高孔隙度、耐高温等优良性质。在现代工业中，被大量用于化工和环保领域。近年来，利用硅藻土中原始孔洞的特点，采用加入添加剂和低温煅烧工艺使原有孔道保留下来以及骨料颗粒堆积空隙，可以经济地制得孔径细小、分布均匀、成本低廉的多孔陶瓷。该材料不仅可应用在饮料、污水处理、石油化工等方面的各种超精密和无菌过滤，这种多孔材料还可作为载体。如申请公布号CN104193400A的一种硅藻土/沸石/活性炭多层复合陶瓷滤芯的制备方法，又如申请公布号为CN101920140的发明专利公开的含有硅藻土和炭的复合陶瓷滤芯的制备方法，均是将硅藻土陶瓷作为滤芯使用，陶瓷滤芯要求孔径大、透水性好，而国家标准对普通日用陶瓷的吸水率要求小于1.0％、细瓷类陶瓷的吸水率小于0.5％，滤芯用陶瓷与日用陶瓷的技术指标差距大，其原料组分和生产工艺也完全不同。
随着人们生活水平的提高，对日用陶瓷功能性的要求也在不断的提高，利用硅藻土的特性，引入硅藻土作为日用陶瓷的原料，进而提升陶瓷的功能性是陶瓷生产企业关注的方向，如申请公布号为CN103880397A公开的一种硅藻土陶瓷及其制备方法，在配方中加入了38-53％的硅藻土使得烧制成的陶瓷制品釉面白洁、质量坚硬耐久，具有较强的吸附能力，能有效吸收室内的有害气体和过敏物质并能分解消除空气里的有害物质进而净化室内空气；又如申请公布号为CN201510908093.2公开的一种硅藻土陶瓷泥料，在配方中加入了30～50份的精制硅藻土，所烧出的陶瓷产品釉面光滑、质地坚硬耐久，而且摆放在室内环境中，能有效吸收空气中的有害物质、释放负离子，净化空气。
硅藻土具有独特的硅藻壳体结构、高孔隙度，但可塑性差、无法单独烧结成型、成品率低，现有的日用陶瓷的原料在硅藻土的使用时只能占原料组分的50％左右，无法泥料中大量使用，因此如果将提升硅藻土在陶瓷中的含量，降低烧成成本、提高烧成率具有重大的经济、社会效益。
发明内容
为了解决上述问题，本发明通过改良坯料配方和与其相配合制作工艺，提供了一次烧成的日用硅藻土陶瓷及其制作工艺。
提供了一次烧成的日用硅藻土陶瓷，其特征在于，按照重量份计，该一次烧成的日用硅藻土陶瓷的原料组成如下：硅藻土60-70份、煅烧硅藻土10-15份、高岭土5-10份、石英5-10份、长石1-5份、淀粉1-5份、木质素1-5份、丙烯酰胺0.1-1份、羟甲基纤维素0.1-0.5份。
具体实施例一：
一次烧成的日用硅藻土陶瓷的坯料配方如下：硅藻土63份、煅烧硅藻土12份、高岭土6份、石英8份、长石3份、淀粉4份、木质素3份、丙烯酰胺0.6份、羟甲基纤维素0.4份。
具体实施例二：
一次烧成的日用硅藻土陶瓷的坯料配方如下：硅藻土66份、煅烧硅藻土13份、高岭土7份、石英6份、长石2份、淀粉3份、木质素2份、丙烯酰胺0.7份、羟甲基纤维素0.3份。
具体实施例三：
一次烧成的日用硅藻土陶瓷的坯料配方如下，该一次烧成的日用硅藻土陶瓷的坯料配方如下：硅藻土61份、煅烧硅藻土11份、高岭土8份、石英9份、长石4份、淀粉2份、木质素4份、丙烯酰胺0.8份、羟甲基纤维素0.2份。
一次烧成的日用硅藻土陶瓷的制作工艺，包括以下步骤：
步骤1，挑选可塑性好的硅藻土进行煅烧后待用；
步骤2，按照日用硅藻土陶瓷的原料称量，将原料加水球磨、过筛、压制成泥饼待用；
步骤3，将制得的泥饼制成陶瓷坯体；
步骤4，坯体烧结，烧成时间为12-15小时，烧成温度1280-1320℃，烧制成型；
步骤5，将待烧制好的陶瓷坯体进行抛光。
优化的，步骤1中硅藻土进行煅烧温度为500-600°。
优化的，步骤2中原料加水球磨50-60小时，其中料：球：水＝2-3:1：0.5。
优化的，步骤2中原料球磨后过的筛网大于300目。
优化的，陶瓷坯体的内外含水率差保持在-1％-1％。
优化的，步骤5，所述陶瓷本体放入珍珠抛光机中进行抛光。
由上述描述可知，本发明提供的一次烧成的日用硅藻土陶瓷及其制作工艺，将硅藻土、煅烧硅藻土粉碎研磨后与多种矿物原料混合获得日用硅藻土陶瓷的原料，该种日用硅藻土陶瓷的原料中增加了硅藻土的在原料中的含量，使陶瓷坯体上单位面积上的空隙增加，通过预先煅烧部分的硅藻土，使原料的可塑性降低，提高成烧成率；该种一次烧成的日用硅藻土陶瓷经过多道工序成型、烧制、打磨抛光而成，只需一次烧制，烧成后的硅藻土陶瓷无需上釉，能保证一次烧成的日用硅藻土陶瓷使用过程中的安全性，并能持续拥有稳定水质、过滤杂质和杀菌的功能，具有重大的经济、社会效益。
具体实施方式
为了更好的理解本发明的技术方案，下面对发明提供几个具体实施例。
一次烧成的日用硅藻土陶瓷，其特征在于，按照重量份计，该一次烧成的日用硅藻土陶瓷的原料组成如下：硅藻土60-70份、煅烧硅藻土10-15份、高岭土5-10份、石英5-10份、长石1-5份、淀粉1-5份、木质素1-5份、丙烯酰胺0.1-1份、羟甲基纤维素0.1-0.5份。
一次烧成的日用硅藻土陶瓷的制作工艺，包括以下步骤：
步骤1，挑选可塑性好的硅藻土进行煅烧后待用，硅藻土进行煅烧温度为500-600°；
步骤2，按照日用硅藻土陶瓷的原料称量，将原料加水球磨、过筛、压制成泥饼待用，原料加水球磨50-60小时，其中料：球：水＝2-3:1：0.5，原料球磨后过的筛网大于300目；
步骤3，将制得的泥饼制成陶瓷坯体，陶瓷坯体的内外含水率差保持在-1％-1％；
步骤4，坯体烧结，烧成时间为12-15小时，烧成温度1280-1320℃，烧制成型；
步骤5，对烧制好的陶瓷坯体放入珍珠抛光机中进行抛光，获得日用硅藻土陶瓷。
具体实施例一：
一次烧成的日用硅藻土陶瓷，其特征在于，按照重量份计，该一次烧成的日用硅藻土陶瓷的坯料配方如下：硅藻土63份、煅烧硅藻土12份、高岭土6份、石英8份、长石3份、淀粉4份、木质素3份、丙烯酰胺0.6份、羟甲基纤维素0.4份。
具体实施例二：
一次烧成的日用硅藻土陶瓷，其特征在于，按照重量份计，该一次烧成的日用硅藻土陶瓷的坯料配方如下：硅藻土66份、煅烧硅藻土13份、高岭土7份、石英6份、长石2份、淀粉3份、木质素2份、丙烯酰胺0.7份、羟甲基纤维素0.3份。
具体实施例三：
一次烧成的日用硅藻土陶瓷的坯料配方如下：硅藻土61份、煅烧硅藻土11份、高岭土8份、石英9份、长石4份、淀粉2份、木质素4份、丙烯酰胺0.8份、羟甲基纤维素0.2份。
上述一次烧成的日用硅藻土陶瓷及其制作工艺，将硅藻土、煅烧硅藻土粉碎研磨后与多种矿物原料混合获得日用硅藻土陶瓷的原料，该种日用硅藻土陶瓷的原料中增加了硅藻土的在原料中的含量，使陶瓷坯体上单位面积上的空隙增加，通过预先煅烧部分的硅藻土，使原料的可塑性降低，提高成烧成率；该种一次烧成的日用硅藻土陶瓷经过多道工序成型、烧制、打磨抛光而成，只需一次烧制，烧成后的硅藻土陶瓷无需上釉，能保证一次烧成的日用硅藻土陶瓷使用过程中的安全性，并能持续拥有稳定水质、过滤杂质和杀菌的功能，具有重大的经济、社会效益。
以上所述，仅为本发明较佳实施例而已，故不能以此限定本发明实施的范围，即依本发明申请专利范围及说明书内容所作的等效变化与修饰，皆应仍属本发明专利涵盖的范围内。

Claims (10)

1.一次烧成的日用硅藻土陶瓷，其特征在于，
按照重量份计，该一次烧成的日用硅藻土陶瓷的原料组成如下：硅藻土60-70份、煅烧硅藻土10-15份、高岭土5-10份、石英5-10份、长石1-5份、淀粉1-5份、木质素1-5份、丙烯酰胺0.1-1份、羟甲基纤维素0.1-0.5份。
2.根据权利要求1所述的一次烧成的日用硅藻土陶瓷，其特征在于，按照重量份计，该一次烧成的日用硅藻土陶瓷的坯料配方如下：硅藻土63份、煅烧硅藻土12份、高岭土6份、石英8份、长石3份、淀粉4份、木质素3份、丙烯酰胺0.6份、羟甲基纤维素0.4份。
3.根据权利要求1所述的一次烧成的日用硅藻土陶瓷，其特征在于，按照重量份计，该一次烧成的日用硅藻土陶瓷的坯料配方如下：硅藻土66份、煅烧硅藻土13份、高岭土7份、石英6份、长石2份、淀粉3份、木质素2份、丙烯酰胺0.7份、羟甲基纤维素0.3份。
4.根据权利要求1所述的一次烧成的日用硅藻土陶瓷，其特征在于，该一次烧成的日用硅藻土陶瓷的坯料配方如下：硅藻土61份、煅烧硅藻土11份、高岭土8份、石英9份、长石4份、淀粉2份、木质素4份、丙烯酰胺0.8份、羟甲基纤维素0.2份。
5.一次烧成的日用硅藻土陶瓷的制作工艺，包括以下步骤：
步骤1，挑选可塑性好的硅藻土进行煅烧后待用；
步骤2，按照日用硅藻土陶瓷的原料称量，将原料加水球磨、过筛、压制成泥饼待用；
步骤3，将制得的泥饼制成陶瓷坯体；
步骤4，坯体烧结，烧成时间为12-15小时，烧成温度1280-1320℃，烧制成型；
步骤5，对烧制好的陶瓷坯体表面进行抛光，获得日用硅藻土陶瓷。
6.根据权利要求5所述的一次烧成的日用硅藻土陶瓷的制作工艺，其特征在于：步骤1中硅藻土进行煅烧温度为500-600°。
7.根据权利要求5所述的一次烧成的日用硅藻土陶瓷的制作工艺，其特征在于：步骤2中原料加水球磨50-60小时，其中料：球：水＝2-3:1：0.5。
8.根据权利要求5或7所述的一次烧成的日用硅藻土陶瓷的制作工艺，其特征在于：步骤2中原料球磨后过的筛网大于300目。
9.根据权利要求5所述的一次烧成的日用硅藻土陶瓷的制作工艺，其特征在于：步骤3中陶瓷坯体的内外含水率差保持在-1％-1％。
10.根据权利要求5所述的一次烧成的日用硅藻土陶瓷的制作工艺，其特征在于：步骤5陶瓷本体放入珍珠抛光机中进行抛光。
CN201711029731.9A 2017-10-30 2017-10-30 一次烧成的日用硅藻土陶瓷及其制作工艺 Pending CN107954703A (zh)

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