CN107949268A - A kind of round LED lamp panel pasting method based on automatic single head patch device - Google Patents
A kind of round LED lamp panel pasting method based on automatic single head patch device Download PDFInfo
- Publication number
- CN107949268A CN107949268A CN201711145294.7A CN201711145294A CN107949268A CN 107949268 A CN107949268 A CN 107949268A CN 201711145294 A CN201711145294 A CN 201711145294A CN 107949268 A CN107949268 A CN 107949268A
- Authority
- CN
- China
- Prior art keywords
- patch
- lamp panel
- manipulator
- shots
- led element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
Abstract
The invention discloses a kind of round LED lamp panel pasting method based on automatic single head patch device, the described method includes using man-machine interactive system, distance of the patch point relative to upper shots, and default patch section residence time and the non-patch section angular displacement of vacancy are inputted by man-machine interactive system；Using manipulator, by the feeding head on manipulator, shots draw LED element in LED element, and along X to axis shift, operation is on the pad of patch point；LED element is pasted wiring board by the feeding head of manipulator, is then reset in LED element at shots.The present invention saves labour cost, and attachment process is simple, direct, ensure that the quality of welding component, greatly improves the efficiency of patch welding, helps to improve patch efficiency and precision.
Description
Technical field
The present invention relates to LED technology field, more particularly to a kind of round LED lamp panel based on automatic single head patch device
Pasting method.
Background technology
It is as shown in Figure 1 the common round LED lamp panel of ceiling lamp on the market, be welded with multi-turn on its lamp panel is distributed in a ring
Paster LED.
The Chinese patent of 106535498 A of Publication No. CN discloses a kind of wiring board patch welding side for LED light
Method, comprises the following steps：A, fixing circuit board；B, brush smears solder(ing) paste；C, component is pasted；D, welding component.Wherein step c
Using manipulator, component is drawn by the feeding head on manipulator according to the information of positioner and pastes the corresponding position of wiring board
Put.But for the round LED lamp panel shown in Fig. 1, there is presently no good automated machine equipment to paste its LED
Piece, production efficiency are relatively low.
The content of the invention
For overcome the deficiencies in the prior art, it is an object of the invention to provide one kind can improve the production of round LED lamp panel
During LED patches attachment efficiency method.
The present invention is to solve the technical solution that its technical problem uses to be：
A kind of round LED lamp panel pasting method based on automatic single head patch device, comprises the following steps：
A. work top is used, upper shots and the above shots that LED element is provided with the work top are the X of starting point
To axis；
B. lamp panel wiring board is placed on work top, have multi-ring annular distribution on lamp panel wiring board treats that LED is pasted
The pad of piece, and the center of circle of annular is located at X on axis, and each lap welding disk is divided into a patch cycle；Adjust lamp panel line
Road plate makes any pad locations in certain patch cycle be overlapped with X to axis, and sets the pad locations as patch point；
C. man-machine interactive system is used, distance of the patch point relative to upper shots is inputted by man-machine interactive system, and
Default patch section residence time and the non-patch section angular displacement of vacancy；
D. manipulator is used, by the feeding head on manipulator, shots draw LED element in LED element, and along X to axis
Line shifts, and operation is on the pad of patch point；
E. LED element is pasted wiring board by the feeding head of manipulator, is then reset in LED element at shots；
F. after current pad completes patch, lamp panel wiring board is driven according to the non-patch section of default vacancy using tumbler
Rotational angle displacement rotates, make in the same patch cycle it is next treat that patch pad is run to patch point, then repeat step d and
The operation of step e, until completing the patch of all pads in the current patch cycle；
G. after a patch cycle is completed, any pad locations in next patch cycle are overlapped with X to axis, and
If the pad locations are patch point, operations of the repeat step c to step f；
H. until after completing all patch cycles, patch terminates, and manipulator is reset to shots in LED element, manually unloads
Workpiece.
Further, the step d specifically comprises the following steps：Manipulator is installed on an X on track, and X is on track
It is provided with for X of the driving manipulator along X to axis shift to transmission device；The manipulator is connected with above and below driving feeding head
Mobile telescoping mechanism.
Further, the X uses cylinder to transmission device.
Further, the telescoping mechanism uses cylinder.
Further, rotary encoder is used in the step f, and using the pulse that it sends to the lamp panel wiring board anglec of rotation
Displacement counts.
Further, the feeding head is provided with vacuum cup.
The beneficial effects of the invention are as follows：The present invention saves labour cost, and attachment process is simple, direct, ensure that welding member
The quality of device, greatly improves the efficiency of patch welding, helps to improve patch efficiency and precision.
Brief description of the drawings
Fig. 1 is the structure diagram of round LED lamp panel；
Fig. 2 is the structure diagram of the automatic single head patch device of the present invention.
Embodiment
Below in conjunction with attached drawing and example, the present invention will be further described.
It is described automatic single the present invention provides a kind of round LED lamp panel pasting method based on automatic single head patch device
Head patch device concrete structure is as shown in Figure 2.
The method of the present invention includes following steps：
A. work top 1 is used, the upper shots 4 of LED element is provided with the work top 1 and above shots 4 is
The X of point is to axis；
B. lamp panel wiring board 2 is placed on work top 1, have multi-ring annular distribution on lamp panel wiring board 2 treats LED
The pad of patch, and the center of circle of annular be located at X on axis, it is a patch week that each lap welding disk is divided lamp panel wiring board 2
Phase；Adjustment lamp panel wiring board 2 makes any pad locations in certain patch cycle be overlapped with X to axis, and set the pad locations as
Patch point；
C. man-machine interactive system is used, distance of the patch point relative to upper shots 4 is inputted by man-machine interactive system, and
Default patch section residence time and the non-patch section angular displacement of vacancy；
D. manipulator 3 is used, by the feeding head on manipulator 3, shots 4 draw LED element in LED element, and along X
To axis shift, operation is on the pad of patch point；
E. LED element is pasted wiring board by the feeding head of manipulator 3, is then reset in LED element at shots 4；
F. after current pad completes patch, lamp panel wiring board 2 is driven according to the non-patch of default vacancy using tumbler
Section rotational angle displacement rotates, make in the same patch cycle it is next treat that patch pad is run to patch point, then repeat step d
With the operation of step e, the patch up to completing all pads in the current patch cycle；
G. after a patch cycle is completed, any pad locations in next patch cycle are overlapped with X to axis, and
If the pad locations are patch point, operations of the repeat step c to step f；
H. until after completing all patch cycles, patch terminates, and manipulator 3 is reset to shots 4 in LED element, manually unloads
Lower workpiece.
In the present embodiment, the manipulator 3 is installed on an X on track 5, and X is to being provided with for driving machine on track 5
X of the tool hand 3 along X to axis shift is to transmission device.The manipulator 3 is also associated with the telescopic machine that driving feeding head moves up and down
Structure, absorption LED element is extended downwardly when manipulator 3 runs supreme shots 4, is shunk and is run to patch point then up,
Stickup LED element is extended downwardly on patch point, is received upwards again after completion patch and is back to shots 4.
The X in the present embodiment can use cylinder to realize to transmission device and telescoping mechanism.
The present invention uses rotary encoder, and 2 rotational angle displacement of lamp panel wiring board is counted using the pulse that it sends, and makees
For the data foundation of segmentation, each patch cycle is such as divided into 720 pulses, every 2 pulses represent workpiece and rotate 1 °.
The feeding head is provided with vacuum cup, and LED element is drawn using the mode of vacuumizing.
Certainly, described above is not limitation of the present invention, and the present invention is also not limited to the example above, this technology neck
The variations, modifications, additions or substitutions that the technical staff in domain is made in the essential scope of the present invention, should also belong to the present invention's
Protection domain.
Claims (6)
1. a kind of round LED lamp panel pasting method based on automatic single head patch device, it is characterised in that comprise the following steps：
A. work top is used, it is the X of starting point to axis that upper shots and the above shots of LED element are provided with the work top
Line；
B. lamp panel wiring board is placed on work top, have multi-ring annular distribution on lamp panel wiring board treats LED patches
Pad, and the center of circle of annular is located at X on axis, and each lap welding disk is divided into a patch cycle；Adjust lamp panel wiring board
Any pad locations in certain patch cycle is overlapped with X to axis, and set the pad locations as patch point；
C. man-machine interactive system is used, distance of the patch point relative to upper shots is inputted by man-machine interactive system, and it is default
Patch section residence time and the non-patch section angular displacement of vacancy；
D. manipulator is used, shots draw LED element in LED element by the feeding head on manipulator, and are moved along X to axis
Position, operation is on the pad of patch point；
E. LED element is pasted wiring board by the feeding head of manipulator, is then reset in LED element at shots；
F. after current pad completes patch, rotated using tumbler driving lamp panel wiring board according to the non-patch section of default vacancy
Angular displacement rotates, make in the same patch cycle it is next treat that patch pad is run to patch point, then repeat step d and step
The operation of e, until completing the patch of all pads in the current patch cycle；
G. after a patch cycle is completed, any pad locations in next patch cycle are overlapped with X to axis, and set this
Pad locations are patch point, operations of the repeat step c to step f；
H. until after completing all patch cycles, patch terminates, and manipulator is reset to shots in LED element, manually unloads workpiece.
2. a kind of round LED lamp panel pasting method based on automatic single head patch device according to claim 1, its feature
It is, the step d specifically comprises the following steps：Manipulator is installed on an X on track, and X is used for being provided with track
X of the driving manipulator along X to axis shift is to transmission device；The manipulator be connected with driving feeding head move up and down it is flexible
Mechanism.
3. a kind of round LED lamp panel pasting method based on automatic single head patch device according to claim 2, its feature
It is：The X uses cylinder to transmission device.
4. a kind of round LED lamp panel pasting method based on automatic single head patch device according to claim 2, its feature
It is：The telescoping mechanism uses cylinder.
5. a kind of round LED lamp panel pasting method based on automatic single head patch device according to claim 1, its feature
It is, rotary encoder is used in the step f, and lamp panel wiring board rotational angle displacement is counted using the pulse that it sends.
6. a kind of round LED lamp panel pasting method based on automatic single head patch device according to claim 1, its feature
It is：The feeding head is provided with vacuum cup.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711145294.7A CN107949268A (en) | 2017-11-17 | 2017-11-17 | A kind of round LED lamp panel pasting method based on automatic single head patch device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711145294.7A CN107949268A (en) | 2017-11-17 | 2017-11-17 | A kind of round LED lamp panel pasting method based on automatic single head patch device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107949268A true CN107949268A (en) | 2018-04-20 |
Family
ID=61932802
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711145294.7A Pending CN107949268A (en) | 2017-11-17 | 2017-11-17 | A kind of round LED lamp panel pasting method based on automatic single head patch device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107949268A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102065674A (en) * | 2010-05-28 | 2011-05-18 | 华南理工大学 | Full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and running method thereof |
| CN102724862A (en) * | 2012-07-04 | 2012-10-10 | 方强 | Chip mounter for light emitting diode (LED) lamp panel and mounting head of chip mounter |
| CN102833995A (en) * | 2011-06-17 | 2012-12-19 | 王协峰 | Full-automatic high-speed LED (light-emitting diode) plug-in chip mounter |
| CN104780751A (en) * | 2014-01-14 | 2015-07-15 | 三星显示有限公司 | Mounting device for mounting flexible printed circuit board and method for mounting the same |
| CN105430935A (en) * | 2014-09-05 | 2016-03-23 | 冷晓勇 | Double-end chip mounter and mounting method thereof |
-
2017
- 2017-11-17 CN CN201711145294.7A patent/CN107949268A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102065674A (en) * | 2010-05-28 | 2011-05-18 | 华南理工大学 | Full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and running method thereof |
| CN102833995A (en) * | 2011-06-17 | 2012-12-19 | 王协峰 | Full-automatic high-speed LED (light-emitting diode) plug-in chip mounter |
| CN102724862A (en) * | 2012-07-04 | 2012-10-10 | 方强 | Chip mounter for light emitting diode (LED) lamp panel and mounting head of chip mounter |
| CN104780751A (en) * | 2014-01-14 | 2015-07-15 | 三星显示有限公司 | Mounting device for mounting flexible printed circuit board and method for mounting the same |
| CN105430935A (en) * | 2014-09-05 | 2016-03-23 | 冷晓勇 | Double-end chip mounter and mounting method thereof |
Non-Patent Citations (2)
| Title |
|---|
| 小狐狸63284527: "汉城通科技LED视觉识别贴片机", 《搜狐视频》 * |
| 李朝林: "《SMT设备维护》", 30 September 2009, 天津大学出版社 * |
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Application publication date: 20180420 |