CN107942915A - Rice stacking line intelligence control system - Google Patents
Rice stacking line intelligence control system Download PDFInfo
- Publication number
- CN107942915A CN107942915A CN201711402000.4A CN201711402000A CN107942915A CN 107942915 A CN107942915 A CN 107942915A CN 201711402000 A CN201711402000 A CN 201711402000A CN 107942915 A CN107942915 A CN 107942915A
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- CN
- China
- Prior art keywords
- power supply
- plc
- unit
- control unit
- control system
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
Abstract
The invention discloses a kind of rice stacking line intelligence control system, including total input-wire power supply, control power supply, input unit, PLC control unit, robot control unit, PLC driving units and robotically-driven unit, the total input-wire power supply is connected with control power supply, the input unit is connected with control power supply, the PLC control unit is connected with robot control unit and PLC driving units respectively, and the robotically-driven unit is connected with robot control unit.Rice stacking line intelligence control system of the present invention, solve product by manually carry and the dangerous of stacking, speed is slow, overall efficiency is low, remodel slowly, high labor cost, to reduce operation cost, improve the production of enterprise intelligent metaplasia, liberate more labours, reduce and carrying and product overloading in palletization, breakage, production capacity be low and personnel safety etc., so that product yield and quality are lifted, saving operation cost of enterprises.
Description
Technical field
The present invention relates to a kind of rice stacking line intelligence control system.
Background technology
With " proposition of industry 4.0 ", and " proposition that made in China 2025 " is planned, machine-building processing industry and original
Labor-intensive enterprises start gradually to change, replaced with the automatic industrial equipment of intelligent integrated it is excessive artificial, to complete
Enterprise efficiently manages, reduces high operation cost of enterprises, resource utilization, production product quantity and quality are efficient, it is manually raw to reduce
Because personnel are tired out, insecurity and personal injury caused by maloperation during production;So as to which entirety improves in power-assisted enterprise
Synthesized competitiveness and survival ability.
The content of the invention
The object of the present invention is to provide one kind to automatically control, and reduces artificial rice stacking line intelligence control system.
The used to achieve the above object technical solution of the present invention is:A kind of rice stacking line intelligence control system, bag
Include total input-wire power supply, control power supply, input unit, PLC control unit, robot control unit, PLC driving units and machine
People's driving unit, the total input-wire power supply are connected with control power supply, and the input unit is connected with control power supply, the PLC controls
Unit processed is connected with robot control unit and PLC driving units respectively, the robotically-driven unit and robot control list
Member connection.
HMI touch-screens are further included, the HMI touch-screens are connected by Ethernet interface with PLC control unit.
The control power supply includes DC24V power supplys, AC220V power supplys and AC380V electrical source of power.
It is described control power supply for DC24V to input unit, PLC control unit, robot control unit, PLC driving units
Stabilized power source is provided with robotically-driven unit, separates high-low voltage power source, realizes low voltage control high pressure, ensures that equipment stablizes fortune
While row, equipment live is prevented, ensure that staff is unable to accidental shock.
The input unit gathers external detection signal, and is sent to PLC control unit and robot control unit.
The PLC control unit is realized by being analyzed and processed to the input signal collected using PLC driving units
Equipment automatization operation, alarm, data record, data transfer.
The robot control unit utilizes robotically-driven list by being analyzed and processed to the input signal collected
Member realizes the movement of robot, cylinder action.
The PLC driving units are exported using the control of relay passive, can strengthen the anti-interference and stabilization of signal
Property.
The robotically-driven unit includes servo controller, absolute value encoder and solenoid valve, for receiving robot
The instruction of controller and output control.
A kind of rice stacking line intelligence control system of the present invention, solve product by manually carry and stacking it is dangerous,
Speed is slow, overall efficiency is low, slow, high labor cost of remodeling, and to reduce operation cost, improves the production of enterprise intelligent metaplasia, liberation is more
More labours, reduce carry with product overloading in palletization, breakage, production capacity are low and personnel safety etc., so as to be lifted
Product yield and quality, save operation cost of enterprises.
Brief description of the drawings
Fig. 1 is a kind of block diagram of rice stacking line intelligence control system of the present invention.
Fig. 2 is a kind of stacking line arrangement schematic diagram of rice stacking line intelligence control system of the present invention.
Fig. 3 is a kind of electric power loop figure of rice stacking line intelligence control system of the present invention.
Fig. 4 is a kind of network configuration figure of rice stacking line intelligence control system of the present invention.
Fig. 5 is the present invention a kind of robot and PLC signal interconnection circuits figure one of rice stacking line intelligence control system.
Fig. 6 is the present invention a kind of robot and PLC signal interconnection circuits figure two of rice stacking line intelligence control system.
Embodiment
As shown in Figures 1 to 6, rice stacking line intelligence control system, including total input-wire power supply, control power supply, input list
Member, PLC control unit, robot control unit, PLC driving units and robotically-driven unit, control power supply include DC24V
Power supply, AC220V power supplys, AC380V electrical source of power, intelligence control system, including PLC and HMI touch-screens, can be with by touch-screen
Operating status, quantity of production of equipment etc. are can be visually seen, PLC is communicated with touch-screen and is attached using Ethernet.This is
Parameter can be transferred to robot system by system according to production different product change stacking form by PLC, robot system according to
Different product systems energy adjust automatically stacking positions and stacking form, can voluntarily calculate product stacking according to the parameter of product
Position coordinates, the operational mode of this robot system, system start, and wait crawl signal and stacking signal, arrive first and first carry out, complete
Next into rear execution, total system installation, debugging, replace component, maintenance etc., easy to maintain, reduces the maintenance of equipment, replaces
Time, reduces the time that production capacity is influenced because of repair and maintenance.
During work, total input-wire power supply is powered to main circuit, and with equipment short-circuit protection is to provide, overload protection, makes equipment more
The operation of safety;It is DC24V to control power supply, mainly to input unit, PLC control unit, robot control unit, PLC drivings
Unit and robotically-driven unit provide stabilized power source, separate high-low voltage power source, so as to fulfill low voltage control high pressure, ensure to set
While standby stable operation, equipment live is prevented, ensure that staff is unable to accidental shock, Switching Power Supply has output in itself
DC24V power source short-circuit protection functions, Switching Power Supply restores electricity after short circuit problem solves, and input unit is collection external detection letter
Number, and PLC control unit and robot control unit are sent to, PLC control unit is by carrying out the input signal collected
Analyzing and processing, equipment automatization operation, alarm, data record, data transfer etc., robot control are realized using driving unit
Unit is analyzed and processed again by the input signal to collecting, and the movement of robot, cylinder are realized using driving unit
Action etc., PLC driving units are exported using the control of relay passive, can strengthen the anti-interference and stability of signal, machine
Device people's driving unit, including servo controller, absolute value encoder and solenoid valve etc., for receiving the instruction of robot controller
And output control;The application of three color alarm lamp lamps, can quickly show alarm, facilitate trouble shoot, and failure is divided
Class processing, is divided into warning, failure, equipment is not produced false alarm or is not alarmed, the system is using Siemens S7 series PLC
Control, input/output signal is corresponding with robot signal, robot motion flow:Product type selection parameter setting-robot is certainly
Safety door closing-equipment fault-free alarm-activation system-of dynamic-stacking pallet detection in place-robot working range(Can be with
Crawl signal-robot is captured;Stacking can be carried out with stacking signal-robot), the present invention solves product by manually removing
Fortune and the dangerous of stacking, speed is slow, overall efficiency is low, it is slow to remodel, high labor cost, to reduce operation cost, raising enterprise
Intelligence production, liberates more labours, reduce carry with product overloading in palletization, breakage, production capacity are low and people
Member's safety etc., so as to lift product yield and quality, saves operation cost of enterprises.
Claims (9)
- A kind of 1. rice stacking line intelligence control system, it is characterised in that:Including total input-wire power supply, control power supply, input unit, PLC control unit, robot control unit, PLC driving units and robotically-driven unit, the total input-wire power supply and control Power supply is connected, the input unit with control power supply be connected, the PLC control unit respectively with robot control unit and PLC Driving unit connects, and the robotically-driven unit is connected with robot control unit.
- A kind of 2. rice stacking line intelligence control system according to claim 1, it is characterised in that:Further include HMI touches Screen, the HMI touch-screens are connected by Ethernet interface with PLC control unit.
- A kind of 3. rice stacking line intelligence control system according to claim 1, it is characterised in that:The control power supply bag Power supply containing DC24V, AC220V power supplys and AC380V electrical source of power.
- A kind of 4. rice stacking line intelligence control system according to claim 3, it is characterised in that:It is described to control the power supply to be DC24V provides steady to input unit, PLC control unit, robot control unit, PLC driving units and robotically-driven unit Determine power supply, separate high-low voltage power source, realize low voltage control high pressure, while ensureing equipment stable operation, prevent equipment live, Ensure that staff is unable to accidental shock.
- A kind of 5. rice stacking line intelligence control system according to claim 1, it is characterised in that:The input unit is adopted Collect external detection signal, and be sent to PLC control unit and robot control unit.
- A kind of 6. rice stacking line intelligence control system according to claim 1, it is characterised in that:The PLC controls are single Member by being analyzed and processed to the input signal collected, using PLC driving units realize equipment automatization operation, alarm, Data record, data transfer.
- A kind of 7. rice stacking line intelligence control system according to claim 1, it is characterised in that:The robot control Unit realizes the movement of robot, gas using robotically-driven unit by being analyzed and processed to the input signal collected Cylinder acts.
- A kind of 8. rice stacking line intelligence control system according to claim 1, it is characterised in that:The PLC drivings are single Member is exported using the control of relay passive, can strengthen the anti-interference and stability of signal.
- A kind of 9. rice stacking line intelligence control system according to claim 1, it is characterised in that:It is described robotically-driven Unit includes servo controller, absolute value encoder and solenoid valve, for receiving instruction and the output control of robot controller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711402000.4A CN107942915A (en) | 2017-12-22 | 2017-12-22 | Rice stacking line intelligence control system |
Applications Claiming Priority (1)
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CN201711402000.4A CN107942915A (en) | 2017-12-22 | 2017-12-22 | Rice stacking line intelligence control system |
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CN107942915A true CN107942915A (en) | 2018-04-20 |
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CN201711402000.4A Pending CN107942915A (en) | 2017-12-22 | 2017-12-22 | Rice stacking line intelligence control system |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102633129A (en) * | 2012-04-01 | 2012-08-15 | 无锡大东机械制造有限公司 | Intelligent joint robot stacking system and control system thereof |
CN103439912A (en) * | 2013-08-23 | 2013-12-11 | 广东鼎湖山泉有限公司 | Stacking control method of bottled water |
JP2016071767A (en) * | 2014-10-01 | 2016-05-09 | 良成 高橋 | Stage selection system plc ladder circuit |
CN105731082A (en) * | 2016-03-30 | 2016-07-06 | 郑宝海 | All-directional stacking system of automatic robot |
CN106406218A (en) * | 2016-12-06 | 2017-02-15 | 大连佳林设备制造有限公司 | Container filling and palletizing robot control system |
-
2017
- 2017-12-22 CN CN201711402000.4A patent/CN107942915A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102633129A (en) * | 2012-04-01 | 2012-08-15 | 无锡大东机械制造有限公司 | Intelligent joint robot stacking system and control system thereof |
CN103439912A (en) * | 2013-08-23 | 2013-12-11 | 广东鼎湖山泉有限公司 | Stacking control method of bottled water |
JP2016071767A (en) * | 2014-10-01 | 2016-05-09 | 良成 高橋 | Stage selection system plc ladder circuit |
CN105731082A (en) * | 2016-03-30 | 2016-07-06 | 郑宝海 | All-directional stacking system of automatic robot |
CN106406218A (en) * | 2016-12-06 | 2017-02-15 | 大连佳林设备制造有限公司 | Container filling and palletizing robot control system |
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Application publication date: 20180420 |