CN206775517U - A kind of garbage compression station redundant configuration system based on Cloud Server - Google Patents
A kind of garbage compression station redundant configuration system based on Cloud Server Download PDFInfo
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- CN206775517U CN206775517U CN201720346648.3U CN201720346648U CN206775517U CN 206775517 U CN206775517 U CN 206775517U CN 201720346648 U CN201720346648 U CN 201720346648U CN 206775517 U CN206775517 U CN 206775517U
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Abstract
Description
技术领域technical field
本实用新型涉及一种基于云服务器的垃圾压缩站冗余配置系统,属于垃圾处理技术领域。The utility model relates to a redundant configuration system of a garbage compression station based on a cloud server, which belongs to the technical field of garbage treatment.
背景技术Background technique
近几年随着垃圾处理工程的不断建设,对于垃圾处理系统的要求越来越高。现有的垃圾处理设备中,一般采用可靠性高、应用范围广的PLC(Programmable LogicController,可编程逻辑控制器)独立控制系统。然而可靠性再高的PLC及系统也不能保证故障为零,一旦出现故障,系统无法运行,则只能等待专业技术人员排查维修。这种处理方法不仅浪费大量的时间,同时垃圾的堆积极易产成臭气废气,形成二次污染,影响空气质量,给人们带来不便。In recent years, with the continuous construction of waste treatment projects, the requirements for waste treatment systems are getting higher and higher. In the existing garbage disposal equipment, a PLC (Programmable Logic Controller, Programmable Logic Controller) independent control system with high reliability and wide application range is generally adopted. However, no matter how reliable the PLC and system are, there is no guarantee that there will be zero faults. Once a fault occurs, the system cannot operate, and it can only wait for professional technicians to check and repair. This treatment method not only wastes a lot of time, but also the pile of garbage is easy to generate bad smell and exhaust gas, forming secondary pollution, affecting air quality and bringing inconvenience to people.
发明内容Contents of the invention
为了解决现有技术的不足,本实用新型提供了一种基于云服务器的垃圾压缩站冗余配置系统,增加冗余操作单元以及备用PLC,在故障情况下,及时切换至冗余操作单元或备用PLC,使控制系统不受局部单一故障的影响能够正常运行,故障部件也可同时在线维护或离线维修,从而提高系统可靠性和降低失效率。In order to solve the deficiencies of the prior art, the utility model provides a redundant configuration system for garbage compression stations based on cloud servers, adding redundant operating units and standby PLCs, and switching to redundant operating units or standby PLCs in time in case of failure. PLC enables the control system to operate normally without being affected by a local single fault, and the faulty parts can also be maintained online or offline at the same time, thereby improving system reliability and reducing failure rate.
本实用新型为解决其技术问题所采用的技术方案是:提供了一种基于云服务器的垃圾压缩站冗余配置系统,包括被控垃圾站系统,以及用于控制所述被控垃圾站系统和信号采集单元的上位机及组态单元,所述上位机及组态单元通过主PLC分别与被控垃圾站系统和信号采集单元连接,所述上位机及组态单元通过备PLC分别与被控垃圾站系统和信号采集单元连接,所述主PLC和备PLC之间通过同步链路连接,且主PLC和备PLC同时连接于冗余操作装置;所述信号采集单元与报警信号发送模块连接;所述报警信号发送模块通过无线网络与云服务器连接,所述云服务器与监控端连接。The technical scheme adopted by the utility model to solve the technical problem is: a cloud server-based garbage compression station redundant configuration system is provided, including the controlled garbage station system, and used to control the controlled garbage station system and The upper computer and the configuration unit of the signal acquisition unit, the upper computer and the configuration unit are respectively connected with the controlled garbage station system and the signal acquisition unit through the main PLC, and the upper computer and the configuration unit are respectively connected with the controlled garbage station system through the standby PLC The garbage station system is connected to the signal acquisition unit, the main PLC and the standby PLC are connected through a synchronous link, and the main PLC and the standby PLC are connected to the redundant operating device at the same time; the signal acquisition unit is connected to the alarm signal sending module; The alarm signal sending module is connected to a cloud server through a wireless network, and the cloud server is connected to a monitoring terminal.
所述报警信号发送模块通过无线网络与智能终端连接。The alarm signal sending module is connected with the intelligent terminal through the wireless network.
所述上位机及组态单元分别与主PLC和备PLC双电向连接,所述主PLC分别与被控垃圾站和信号采集单元双电向连接,所述备PLC分别与被控垃圾站和信号采集单元双电向连接。The upper computer and the configuration unit are respectively connected to the main PLC and the standby PLC in two directions, the main PLC is connected to the controlled garbage station and the signal acquisition unit in two directions, and the standby PLC is connected to the controlled garbage station and the signal acquisition unit respectively. The signal acquisition unit is bidirectionally connected.
所述冗余操作装置设置有指令控制按钮和指示灯。The redundant operating device is provided with command control buttons and indicator lights.
本实用新型基于其技术方案所具有的有益效果在于:The beneficial effect that the utility model has based on its technical scheme is:
(1)本实用新型的一种基于云服务器的垃圾压缩站冗余配置系统设置有双PLC,并且主PLC和备PLC之间通过同步链路连接,能够实现在任一PLC核心部件出现故障时切换至冗余操作装置控制,保证被控垃圾站系统的正常运行;(1) A kind of cloud server-based garbage compression station redundant configuration system of the utility model is provided with dual PLCs, and the main PLC and the standby PLC are connected through a synchronous link, which can realize switching when any PLC core component fails To the control of the redundant operating device to ensure the normal operation of the controlled garbage station system;
(2)本实用新型的一种基于云服务器的垃圾压缩站冗余配置系统设置有信号采集单元,用于实时采集和监测主PLC和备PLC的运行状态并反馈至主PLC和备PLC,便于在任一PLC出现故障时切换至另一完好PLC,由冗余操作装置控制正常运行;(2) A kind of redundant configuration system of garbage compression station based on cloud server of the present utility model is provided with signal acquisition unit, is used for real-time acquisition and monitors the running status of main PLC and standby PLC and feeds back to main PLC and standby PLC, convenient When any PLC fails, switch to another intact PLC, and the normal operation is controlled by the redundant operating device;
(3)本实用新型的一种基于云服务器的垃圾压缩站冗余配置系统的冗余操作装置可以只设置有简单的指令控制按钮和指示灯,而不必完全设置一套相同的上位机及组态单元,仅作临时操作使用,降低了维护成本;(3) The redundant operating device of the redundant configuration system of a cloud server-based garbage compression station of the present utility model can only be provided with simple command control buttons and indicator lights, without having to completely set up a set of the same upper computer and group The state unit is only used for temporary operation, which reduces the maintenance cost;
(4)本实用新型的一种基于云服务器的垃圾压缩站冗余配置系统的信号采集单元设有报警信号发送模块,在两个PLC均故障时可进行报警,避免双PLC冗余控制失效而迟迟未维护;(4) The signal acquisition unit of a kind of cloud server-based garbage compression station redundant configuration system of the present utility model is provided with an alarm signal sending module, which can alarm when two PLCs fail, to avoid double PLC redundant control failure and failure delay in maintenance;
(5)本实用新型的一种基于云服务器的垃圾压缩站冗余配置系统的报警信号发送模块通过无线网络与云服务器连接,所述云服务器与监控端连接,可以实现监控端通过云服务器监管多个垃圾压缩站冗余配置系统,方便信息存储和人员总调度,适合城市集团管理;(5) The alarm signal sending module of a kind of cloud server-based garbage compression station redundant configuration system of the present utility model is connected with the cloud server through the wireless network, and the cloud server is connected with the monitoring terminal, so that the monitoring terminal can be supervised by the cloud server Redundant configuration system for multiple garbage compression stations, convenient for information storage and general personnel scheduling, suitable for urban group management;
(6)本实用新型的一种基于云服务器的垃圾压缩站冗余配置系统的报警信号发送模块可实现通过无线网络向管理人员持有的智能终端发送报警信号,方便维修人员快速反应。(6) The alarm signal sending module of the cloud server-based redundant configuration system of the waste compression station of the present invention can send an alarm signal to the intelligent terminal held by the management personnel through the wireless network, which is convenient for the maintenance personnel to respond quickly.
附图说明Description of drawings
图1是本实用新型的一种基于云服务器的垃圾压缩站冗余配置系统的结构框图。Fig. 1 is a structural block diagram of a cloud server-based garbage compression station redundancy configuration system of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
本实用新型提供了一种基于云服务器的垃圾压缩站冗余配置系统,参照图1,包括被控垃圾站系统,以及用于控制所述被控垃圾站系统和信号采集单元的上位机及组态单元,所述上位机及组态单元通过主PLC分别与被控垃圾站系统和信号采集单元连接,所述上位机及组态单元通过备PLC分别与被控垃圾站系统和信号采集单元连接,所述主PLC和备PLC之间通过同步链路连接,且主PLC和备PLC同时连接于冗余操作装置;所述信号采集单元与报警信号发送模块连接;所述报警信号发送模块通过无线网络与云服务器连接,所述云服务器与监控端连接。所述监控端可采用PC。The utility model provides a redundant configuration system of a garbage compression station based on a cloud server. Referring to FIG. state unit, the host computer and the configuration unit are respectively connected to the controlled garbage station system and the signal acquisition unit through the main PLC, and the host computer and the configuration unit are respectively connected to the controlled garbage station system and the signal acquisition unit through the standby PLC , the main PLC and the standby PLC are connected through a synchronous link, and the main PLC and the standby PLC are connected to the redundant operating device at the same time; the signal acquisition unit is connected to the alarm signal sending module; the alarm signal sending module is connected via wireless The network is connected to the cloud server, and the cloud server is connected to the monitoring terminal. The monitoring terminal can adopt a PC.
所述报警信号发送模块通过无线网络与智能终端连接。The alarm signal sending module is connected with the intelligent terminal through the wireless network.
所述上位机及组态单元分别与主PLC和备PLC双电向连接,所述主PLC分别与被控垃圾站和信号采集单元双电向连接,所述备PLC分别与被控垃圾站和信号采集单元双电向连接。The upper computer and the configuration unit are respectively connected to the main PLC and the standby PLC in two directions, the main PLC is connected to the controlled garbage station and the signal acquisition unit in two directions, and the standby PLC is connected to the controlled garbage station and the signal acquisition unit respectively. The signal acquisition unit is bidirectionally connected.
所述冗余操作装置设置有指令控制按钮和指示灯。The redundant operating device is provided with command control buttons and indicator lights.
本实用新型的一种基于云服务器的垃圾压缩站冗余配置系统的工作过程为:上位机及组态单元在设备出厂前即安装了系统软件及组态软件,开机运行时,主PLC与备PLC通过信号采集单元同步采集数据,操作人员可通过组态软件运行窗口监看到设备运行状态、指示或报警等信息;操作人员可根据现场工况,通过上位机及组态单元进行操作指令下发,主PLC的输出即可控制被控垃圾站系统使垃圾处理设备执行相应工序。正常工作状态时,主PLC与备PLC同时在线运行并采集信号,主PLC处于主控制模式,拥有主控制权,可输出信号;备PLC处于热备模式,输出被禁止;两块PLC保持同步,主PLC实时将信息传递给备PLC,而备PLC随时跟踪主PLC的变化;两块PLC相互监视,主PLC与备PLC相互监测运行状态和通讯情况;当任一PLC发生故障时,另一块PLC立即监视到并发出报警,自动将正常的PLC投入主控模式,实现无扰动切换;若两块PLC同时发生故障,则可通过报警信号发送模块进行报警,通过无线网络向云服务器发送报警信号,方便后台管理人员利用与云服务器连接的监控端进行记录和总调度;报警信号发送模块进行报警还可以通过无线网络向维修人员持有的智能终端发送报警信号,达到快速响应维修的目的。The working process of a cloud server-based redundant configuration system for garbage compression stations of the utility model is as follows: the upper computer and the configuration unit are installed with system software and configuration software before the equipment leaves the factory. The PLC collects data synchronously through the signal acquisition unit, and the operator can monitor information such as equipment operation status, instructions or alarms through the configuration software running window; the operator can perform operation instructions through the host computer and the configuration unit according to the on-site working conditions. The output of the main PLC can control the controlled garbage station system to make the garbage disposal equipment execute the corresponding process. In the normal working state, the main PLC and the standby PLC run online at the same time and collect signals. The main PLC is in the main control mode, has the master control right, and can output signals; the standby PLC is in the hot standby mode, and the output is prohibited; the two PLCs are synchronized. The main PLC transmits information to the standby PLC in real time, and the standby PLC tracks the changes of the main PLC at any time; the two PLCs monitor each other, and the main PLC and the standby PLC monitor each other's running status and communication conditions; when any PLC fails, the other PLC Immediately monitor and issue an alarm, and automatically put the normal PLC into the master control mode to realize non-disturbance switching; if two PLCs fail at the same time, the alarm signal sending module can be used to send an alarm, and the alarm signal is sent to the cloud server through the wireless network. It is convenient for background management personnel to use the monitoring terminal connected to the cloud server for recording and general scheduling; the alarm signal sending module can also send alarm signals to the intelligent terminal held by the maintenance personnel through the wireless network to achieve the purpose of rapid response to maintenance.
冗余操作装置用于上位机及组态单元故障时的操作,包括指令控制按钮、指示灯等成本低、操作简单的控制元件,达到冗余操作的目的。The redundant operation device is used for the operation when the upper computer and the configuration unit fail, including command control buttons, indicator lights and other low-cost and easy-to-operate control elements to achieve the purpose of redundant operation.
本实用新型提供的一种基于云服务器的垃圾压缩站冗余配置系统,增加冗余操作单元以及备用PLC,在故障情况下,及时切换至冗余操作单元或备用PLC,使控制系统不受局部单一故障的影响能够正常运行,故障部件也可同时在线维护监控和快速响应维修,从而提高系统可靠性和降低失效率。The utility model provides a redundant configuration system for garbage compression stations based on cloud servers, adding redundant operating units and standby PLCs, and switching to redundant operating units or standby PLCs in time in case of failure, so that the control system is not affected by local The impact of a single fault can operate normally, and faulty components can also be maintained online and repaired quickly, thereby improving system reliability and reducing failure rates.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109062184A (en) * | 2018-08-10 | 2018-12-21 | 中国船舶重工集团公司第七〇九研究所 | Two-shipper emergency and rescue equipment, failure switching method and rescue system |
| CN110711757A (en) * | 2019-08-29 | 2020-01-21 | 百沃星联(上海)环保科技有限公司 | Wet garbage comprehensive management service system |
| CN112527596A (en) * | 2020-12-03 | 2021-03-19 | 福建省索菲特智能工程有限公司 | Method for judicial supervision safety monitoring |
| CN116224893A (en) * | 2022-09-16 | 2023-06-06 | 珠海瑞能真空电子有限公司 | Control system of exhaust equipment for X-ray tube processing |
-
2017
- 2017-04-05 CN CN201720346648.3U patent/CN206775517U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109062184A (en) * | 2018-08-10 | 2018-12-21 | 中国船舶重工集团公司第七〇九研究所 | Two-shipper emergency and rescue equipment, failure switching method and rescue system |
| CN110711757A (en) * | 2019-08-29 | 2020-01-21 | 百沃星联(上海)环保科技有限公司 | Wet garbage comprehensive management service system |
| CN112527596A (en) * | 2020-12-03 | 2021-03-19 | 福建省索菲特智能工程有限公司 | Method for judicial supervision safety monitoring |
| CN116224893A (en) * | 2022-09-16 | 2023-06-06 | 珠海瑞能真空电子有限公司 | Control system of exhaust equipment for X-ray tube processing |
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