CN107939524A - A kind of engine intelligent cleaning curing system and intelligent method for cleaning and maintaining - Google Patents
A kind of engine intelligent cleaning curing system and intelligent method for cleaning and maintaining Download PDFInfo
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- CN107939524A CN107939524A CN201711470202.2A CN201711470202A CN107939524A CN 107939524 A CN107939524 A CN 107939524A CN 201711470202 A CN201711470202 A CN 201711470202A CN 107939524 A CN107939524 A CN 107939524A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 119
- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000003921 oil Substances 0.000 claims abstract description 166
- 239000003599 detergent Substances 0.000 claims abstract description 59
- 239000010721 machine oil Substances 0.000 claims abstract description 46
- 239000012535 impurity Substances 0.000 claims abstract description 14
- 230000003068 static effect Effects 0.000 claims abstract description 11
- 239000010705 motor oil Substances 0.000 claims abstract description 6
- 238000012216 screening Methods 0.000 claims abstract description 4
- 239000012530 fluid Substances 0.000 claims description 58
- 238000005406 washing Methods 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 10
- 239000010687 lubricating oil Substances 0.000 description 18
- 238000012423 maintenance Methods 0.000 description 13
- 230000008859 change Effects 0.000 description 8
- 238000005461 lubrication Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
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- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000020477 pH reduction Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
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- 238000004458 analytical method Methods 0.000 description 1
- 239000007866 anti-wear additive Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
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- 229910052799 carbon Inorganic materials 0.000 description 1
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- 238000005314 correlation function Methods 0.000 description 1
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- 229930195733 hydrocarbon Natural products 0.000 description 1
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- 230000002000 scavenging effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000010913 used oil Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/04—Cleaning of, preventing corrosion or erosion in, or preventing unwanted deposits in, combustion engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/08—Safety, indicating, or supervising devices
- F02B77/083—Safety, indicating, or supervising devices relating to maintenance, e.g. diagnostic device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/04—Cleaning of, preventing corrosion or erosion in, or preventing unwanted deposits in, combustion engines
- F02B2077/045—Cleaning of, preventing corrosion or erosion in, or preventing unwanted deposits in, combustion engines by flushing or rinsing
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of engine intelligent to clean curing system, including the detergent line being connected with engine, and detergent line is connected with engine interior, wherein, detergent line is equipped with:For the highdensity old oily filter core of impurity screening, and the oil pump of engine oil flow in detergent line can be driven;Detergent line is connected with the air inlet port that can increase air pressure;A kind of engine intelligent cleaning curing system is additionally provided with the dielectric constant detector that can detect old oil quality, and in addition the invention also discloses the dynamic cleaning method and static rinse method cleaned using said system.The present invention can effectively clean engine interior, exclude 99% old machine oil, prevent new oil by old oily pollution, while easy to operate, intelligent high, save manpower.
Description
Technical field
The present invention relates to vehicle maintenance to maintain field, particularly a kind of engine intelligent cleaning curing system and method.
Background technology
Today's society, automobile has become the vehicles that be able to need not lack, and engine is often known as the heart of automobile,
It is a kind of method for ensureing engine long time normal work that engine interior, which adds lubricating oil (also referred to as machine oil),.Whenever automobile is sent out
When motivation starts, the particulate that oil oxidation and combustion product produce is built up in interior engine surface, so that greasy filth is formed, oil
Mud can aggravate engine vibration and abrasion, the indoor combustion mixture of burning know from experience because piston ring packing not enough and under alter to song
In axle box, causing to lubricate oil acidification oxidation aggravation, engine will become more and more dirtier, and the viscosity of oil product can also change, these
Dirt can make crankcase ventilation hole plug cause crankcase pressure to rise, and make to alter on machine oil to combustion chamber, cause burn oil, together
When accumulation the impurity such as in-engine some bulky grain dirt, carbon distributions can make oil leab become it is narrow or block so that shadow
The lubrication of some important components is rung, for example the lubrication of camshaft will be severely impacted, these problems directly result in engine
Casing wall abrasion aggravate, be short of power, oil consumption rise, consumption of lubricating oil increase, exhaust emissions it is exceeded.Automobile is changed oil master at this stage in China
If natural exhaust method and suction method, not only labor intensive is huge but also cannot be really achieved 100% and changes for both modes of changing oil
The purpose of oil, according to test statistics, the dirty machine oil that there is also about 18% remains in engine interior, and the dirty machine oil of this part accounts for whole
The 45% of pollutant, remaining in the dirty machine oil and residue of engine interior makes engine interior component cause to wear and corrode,
And polluted immediately by old machine oil when new machine oil adds, be not reaching to maintenance purpose of really changing oil.
The content of the invention
For the above-mentioned prior art, the present invention provides a kind of engine intelligent cleaning curing system and engine are clear
The method for washing maintenance.
A kind of engine intelligent cleans curing system, including the detergent line being connected with engine, and detergent line with
Engine interior is connected, wherein, detergent line is equipped with:For the old oily filter core of impurity screening, and cleaning pipe can be driven
The oil pump of engine oil flow in road;Detergent line is connected with the air inlet port that can increase air pressure;A kind of engine intelligent cleaning maintenance
System is additionally provided with the dielectric constant detector that can detect old oil quality, and dielectric constant detector can be used in detecting old oily product
Matter quality.
Further, detergent line is equipped with three interfaces, respectively with the stifled K1 interfaces being connected of draining the oil, with machine oil filter core bottom
The connected K2 interfaces of seat, K3 interfaces so that detergent line forms closed circuit chamber with engine interior.Wherein, K1 interfaces, K2 connect
Mouth is connected with old oily filter core, and K3 interfaces are connected with oil pump.So so that institute's organic oil of interior conduit flowing can flow through filter core, into
And play a role in filtering.
Further, detergent line is equipped with the first solenoid valve and second solenoid valve, wherein, K1 interfaces, K2 interfaces pass through
One solenoid valve is connected with old oily filter core.Fluid can be flowed out by K1 interfaces or K2 interfaces out of engine, into detergent line.
Old oily filter core is connected with oil pump respectively by second solenoid valve, and K3 interfaces are connected.Fluid in detergent line can
Engine interior is flowed into by K3 interfaces.All cleaning oil for being flowed into engine interior all have to pass through the mistake of old oily filter core
Filter.
Further, a kind of engine intelligent cleaning curing system further includes housing, and the interior pipeline is arranged on housing
Interior, the dielectric constant detector is arranged on housing.
Further, detergent line is equipped with the 3rd solenoid valve, and oil pump is connected by the 3rd solenoid valve with K3 interfaces, and oil pump is also
Old oily outlet is connected with by the 3rd solenoid valve.After the completion of cleaning, cleaning oil can be discharged by old oily outlet.
Further, the first solenoid valve, second solenoid valve, the 3rd solenoid valve are three-way magnetic valve, wherein, the first electromagnetism
Valve includes:The A1 hydraulic fluid ports that are connected with K1 interfaces, the B1 hydraulic fluid ports being connected with K2 interfaces, the P1 hydraulic fluid ports being connected with old oily filter core;Second
Solenoid valve includes the P2 hydraulic fluid ports being connected with old oily filter core, the A2 hydraulic fluid ports being connected with oil pump, the B2 hydraulic fluid ports being connected with K3 interfaces;3rd
Solenoid valve is including the P3 hydraulic fluid ports being connected with oil pump, the A3 hydraulic fluid ports being connected with old oily outlet, the B3 interfaces being connected with K3 interfaces.
First solenoid valve includes two logical oil circuits being made of P1 hydraulic fluid port-A1 hydraulic fluid ports, P1 hydraulic fluid port-B1 hydraulic fluid ports;Second electromagnetism
Valve includes two logical oil circuits being made of P2 hydraulic fluid port-A2 hydraulic fluid ports, P2 hydraulic fluid port-B2 hydraulic fluid ports;3rd solenoid valve is included by P3 hydraulic fluid ports-A3
Two logical oil circuits of hydraulic fluid port, P3 hydraulic fluid port-B3 hydraulic fluid ports composition.
Further, the first check valve is equipped between oil pump and the 3rd solenoid valve so that fluid direction of motion is oil pump to the
Three solenoid valve one-way conductions.
Further, air inlet port is connected with K3 interfaces.It is in series between air inlet port and K3 interfaces:For adjusting engine
The pressure regulator valve of internal pressure, the 4th solenoid valve and the second check valve for controlling connection opening and closing, wherein, the second check valve makes
Fluid direction of motion is obtained as air inlet port to detergent line one-way conduction.
Further, a kind of engine intelligent cleaning curing system further includes control terminal, and control terminal and first
Solenoid valve, second solenoid valve, the 3rd solenoid valve, the 4th solenoid valve, oil pump, pressure regulator valve are electrically connected.
Further, old oily filter core is transparent filter core, and old oily form is provided with detergent line, is so sent out easy to grasp in real time
The cleaning situation of motivation.
Further, detergent line is externally provided with housing, and internal pipeline and its each several part being equipped with play a protective role.
Based on a kind of a kind of engine intelligent method for cleaning and maintaining of above-mentioned engine intelligent cleaning curing system, including
Dynamic cleaning method and static rinse method, wherein, the dynamic cleaning method is specific as follows:
S-D1:Engine is closed, opening drains the oil stifled and dismantles lower machine oil filter core, releases old machine oil, added into engine
Cleaning oil;
S-D2:Detergent line is connected with engine, forms closed circuit chamber;
S-D3:Engine is opened, cleaning oil flows in closed circuit intracavitary and passes through old oily filter core;
S-D4:After the completion of close engine, release cleaning oil;
S-D5:Engine interior is purged, it is preferred that using air inlet port come and purged;
S-D6:Release detergent line and the connection of engine, closing is drained the oil stifled, is installed new machine oil filter core, is completed cleaning
Operation.Engine can work normally after adding new machine oil.
The static rinse method is specific as follows:
T-J1:Engine is closed, opening drains the oil stifled and dismantles lower machine oil filter core, releases old machine oil, added into engine
Cleaning oil;
S-J2:Detergent line is connected with engine, forms closed circuit chamber;
S-J3:It is pressurized by air inlet port to closed circuit intracavitary;
S-J4:Oil pump drives cleaning oil movement, and by the filtering of old oily filter core;
S-J5:After the completion of clean oil and discharged by old oily outlet, and recycle;
S-J6:Engine interior is purged, it is preferred that using air inlet port come and purged;
S-J6:Release detergent line and the connection of engine, closing is drained the oil stifled, is installed new machine oil filter core, is completed cleaning
Operation.Engine can work normally after adding new machine oil.
System and method disclosed in this invention has following and effective:
1. the system by way of the cleanings such as old oily filter element filtering, purging, improves miscellaneous to the old oil of intractable attachment
The cleaning efficiency of matter, almost ensure that old oily impurity is discharged outside engine by 100%.
2. the degree of aging that dielectric constant detector can judge according to old oily dielectric constant, user can be allowed from objective angle
Degree is more rational to be arranged to maintain engine.
3. the system using oil pump provide power, it is not necessary to start engine still can by itself pump pressure form to
Engine interior carries out filter cleaning, avoids the abrasion of the component of lubrication system of engine, the friction of indirect protection engine
Part.
4. gases at high pressure form impulse wave with the oily perfect adaptation of cleaning by air inlet port and carry out washing and cleaning operation, cleaning performance
More preferable cleaning is more thoroughly cleaner.
5. the present invention is realized to engine washing by the solenoid valve in control terminal control system, hand-operated valve etc.
Intelligent control, save manpower.
6. because engine lubrication system has two kinds of lubricating systems, one kind is force feed, and one kind is splash lubrication, so
The present invention provides two kinds of cleaning ways are provided, one kind is dynamic cleaning pattern and a kind of static rinse pattern, also can two kinds it is clear
The mode of washing is used cooperatively, optimal with the use of cleaning performance, and static pulse cleaning is aiming at force feed oil duct to all pressures
Hydrodynamic lubrication surface is cleaned, and dynamic cleaning is cleaned mainly for splash lubrication surface, is worked along both lines, and reaches optimal clean
Purpose.
7. the system is connected by three root interface with automobile engine, wherein a jointing connection oil sump is drained the oil
Stifled, responsible fuel-displaced, in addition two connection oil strainer core print seats, are responsible for the import of cleaning, prevent dirty impurity from being blocked up in cleaning process
Fill in machine oil collection and consider device, prevent from running out of machine oil, influence cleaning and the engine later stage normally uses.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the system block diagram of the present invention.
Fig. 2 is the structure connection figure of the present invention.
Fig. 3 is the three-dimensional structure diagram of the present invention.
Wherein, 1- wireless transport modules, 2- display screens, the old oily forms of 3-, 4- pressure gauges, 5- housings, 6- drawers, 7- wheels
Son, 8- storage battery crocodile clips, 9- power supplys, 10- fuses, 11- indicator lights.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical scheme will be carried out below
Detailed description.Obviously, described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all on the premise of creative work is not made
Other embodiment, belongs to the scope that the present invention is protected.
Embodiment one
A kind of engine intelligent cleaning curing system as shown in Figure 1, including the detergent line being connected with engine, and
Detergent line is connected with engine interior, wherein, detergent line is equipped with:For the old oily filter core of impurity screening, and can
Drive the oil pump of engine oil flow in detergent line;Detergent line is connected with the air inlet port that can increase air pressure, and one kind starts wisdom
Curing system can be cleaned and be additionally provided with the dielectric constant detector that can detect old oil quality, dielectric constant detector can be used in examining
Survey old oily quality.
During using cleaning systems described in the present embodiment, cleaning oil is added after old oil is emptied, is opened by engine itself
Open or oil pump provide power so that cleaning oil flows to detergent line after engine interior is rinsed, further through old oily filter core
Filtering flow into engine interior again, repeat above-mentioned movement so that cleaning oil forms admonitory talk to subordinates in engine and detergent line,
After a certain period of time, discharge with impurity cleaning oil, supplement new lubricating oil, then ressembled engine components can be complete
Into.
Detergent line is equipped with three interfaces, respectively with the stifled K1 interfaces being connected of draining the oil, is connected with machine oil filter core base
K2 interfaces, K3 interfaces so that detergent line forms closed circuit chamber with engine interior.Wherein, K1 interfaces, K2 interfaces and old oil
Filter core is connected, and K3 interfaces are connected with oil pump.So so that institute's organic oil of interior conduit flowing can flow through filter core, and then played
Filter acts on.
Into to ensure that cleaning oil can be circulated through in detergent line, detergent line is equipped with the first solenoid valve and the second electromagnetism
Valve, wherein, K1 interfaces, K2 interfaces are connected by the first solenoid valve with old oily filter core, and the first solenoid valve control cleaning oil can only lead to
Cross K1 interfaces or K2 interfaces exit into detergent line.
Old oily filter core is connected with oil pump respectively by second solenoid valve, and K3 interfaces are connected.Fluid in detergent line can
Engine interior is flowed into by K3 interfaces, in static rinse, since engine need not be opened, is then needed by the second electromagnetism
Where valve opening oil pump all the way, offer power is moved for in-engine cleaning oil stream.
All cleaning oil for being flowed into engine interior all have to pass through the filtering of old oily filter core, and old oily filter core can filter
Fall the impurity from engine outflow, prevent impurity from coming back to engine interior again and causing secondary pollution, in some of the present invention
In embodiment, the strainer density of the filter core of engine installation is probably 30 microns, and the filter plant strainer that engine carries is close
Degree is only capable of reaching 5-10 microns, so old oily filter core can preferably filter out thinner impurity, there is preferably cleaning to imitate
Fruit.Preferably, old oily filter core is transparent filter core so that user and staff more intuitively can observe and grasp the shape cleaned
Condition.
Dielectric constant detector can understand the situation of the old machine oil of engine, even if some vehicles are not up in regulation traveling
Journey, since the lubricating oil inside external influence may not reach the standard of normal use;Some vehicles have reached regulation
Distance travelled, but in-engine lubricating oil can keep preferable state, then may not necessarily replace, so dielectric constant detects
Instrument is except that can achieve the purpose that promptly and accurately maintenance washes engine, moreover it is possible to save the expense of car owner to a certain extent, prevent
Only unnecessary waste.
Embodiment two
The present embodiment is described further based on the technical solution described in embodiment one.
As shown in Figure 1, a kind of engine intelligent cleaning curing system further includes housing 5, the interior pipeline is arranged on shell
In body 5, the dielectric constant detector is arranged on housing 5, in use, it is normal to drop in dielectric from the certain oil sample of engine absorption
It is detected above number detector, it is therefore intended that it can be detected before the beginning of washing and cleaning operation and judge old oily service life,
If remain to, in the state that can be used, to be lubricated the replacement of oil.
In other embodiments of the present invention, specific purpose tool can be first passed through from engine interior before maintenance is carried out maintenance
Extract and is carrying out the detection of Oil life with oil on a small quantity, if so tending to be normal with oily indices times, illustrating can also be after
Continuous to use, if showing that engine scuffing is excessive with the testing result of oil, pollution particle is excessive, then can enter more tightened up thin
The detection of cause, can extract a random sample oil and do further detection in lubricating oil laboratory, so as to judge the irregular wear of engine
Position, maintenance engine, is avoided engine from being brought the hidden danger of bigger due to early stage irregular wear, so not only prevented as early as possible
Major structure also saves the maintenance clean expense of car owner to a certain extent into unnecessary waste.
Lubricant life detection is exactly to be increased in use by constantly oxidation, pollutant by means of used-oil
It is more, and process, the dielectric constant of lubricating oil such as change of various acidification reactions can accordingly change, lubricating oil is a kind of multiple
Miscellaneous hydrocarbon mixture, can consider using it as a kind of dielectric.With the increase of lubricating oil validity period, its Performance Decay
It is mainly reflected in the following aspects:(1) with air contact oxidation reaction occurs for lubricating oil internal composition for a long time;(2) viscosity refers to
The additive losses such as number modifier, antioxidant, antiwear additive;(3) external contamination, including the pollution of water pollution, ethylene glycol, solid particle
Pollution etc..
Lubricating oil is aoxidized, additive losses can cause molecular polarity to change;Water produces H+, OH-ion into membership;Acid
The change of value is with H+, the generation of RCOO- ions;Metal worn particle can produce free electron.Several factors can be different above
Change to degree the quantity of fluid internal polarization component, so as to cause the change of dielectric constant values, so dielectric constant is reflection
Oil degradation, contaminated and wear condition a comprehensive parameters.
There are the dielectric constant detector of production correlation function, some of testing principles in domestic and international many factory commercial cities
It is as follows:(1) memory of sample oil zero point, the clean lubricating oil that will add equipment first are placed on oil quality detection instrument and are adjusted
Zero, zero point cleans up the oil in oil pocket after determining;(2) lower sensor is recorded as the numerical value on unloaded lower display to CPU,
Different types of clean oil, after the oil of oil pocket is cleaned up again after zeroed, display has different numerical value, will be all to be measured
After clean oil zeroing, the numerical value under corresponding zero load records oil one by one, and one by one in numbering deposit memory;(3) afterwards into
When row soiling value is tested or moisture rate is tested, tested oil product code entered from the keyboard, CPU calls sample oil data automatically, without again
Return to zero, tested oil droplet directly is entered oil pocket is detected;(4) CPU obtains the measurement data that sensor circuit is beamed back, at the same time
CPU find corresponding clean oil quiescent value i.e. zero point when numerical value, both subtract each other the soiling value, aqueous that can obtain being tested oil
Rate, lightweight oily pollution, pollution particulate matter, above-mentioned each pollution reach the value of certain predetermined, then can be determined that service life is used up.
Embodiment three
The present embodiment is described further based on the technical solution described in embodiment one and embodiment two.
Detergent line is equipped with the 3rd solenoid valve, and oil pump is connected by the 3rd solenoid valve with K3 interfaces, and oil pump also passes through the 3rd
Solenoid valve is connected with old oily outlet.After the completion of cleaning, cleaning oil can be discharged by old oily outlet.Further, can be old
Hand-operated valve is set on oily outlet, can prevent from cleaning oily leakage when hand-operated valve is closed.
The connection mode of K1, K2, K3 interface can prevent dirty impurity from blocking machine oil collection in cleaning process and considering device, cause to send out
Motivation runs out of machine oil.Collecting filter is exactly a strainer of lubricating oil pump oil pumping, due to lubricating oil long-time service again in engine
Substantial amounts of impurity is generated in journey, will be got lodged on oil pump for engine collecting filter filter core by reciprocation cycle, cause not block
Machine oil, damages engine lubrication system, causes to wear, system disclosed by the invention also can be clear in the case where being not turned on engine
Wash, (drain the oil stifled) at oil sump oil-draining locknut and extract machine oil out, engine is being pumped into after equipment exterior filter element filtering
Inside, avoids blocking the risk of collecting filter, protects engine.
In the present embodiment, the first solenoid valve, second solenoid valve, the 3rd solenoid valve are three-way magnetic valve, wherein, the first electricity
Magnet valve includes:The A1 hydraulic fluid ports that are connected with K1 interfaces, the B1 hydraulic fluid ports being connected with K2 interfaces, the P1 hydraulic fluid ports being connected with old oily filter core;The
Two solenoid valves include the P2 hydraulic fluid ports being connected with old oily filter core, the A2 hydraulic fluid ports being connected with oil pump, the B2 hydraulic fluid ports being connected with K3 interfaces;The
Three solenoid valves are including the P3 hydraulic fluid ports being connected with oil pump, the A3 hydraulic fluid ports being connected with old oily outlet, the B3 interfaces being connected with K3 interfaces.
First solenoid valve includes two logical oil circuits being made of P1 hydraulic fluid port-A1 hydraulic fluid ports, P1 hydraulic fluid port-B1 hydraulic fluid ports;Second electromagnetism
Valve includes two logical oil circuits being made of P2 hydraulic fluid port-A2 hydraulic fluid ports, P2 hydraulic fluid port-B2 hydraulic fluid ports;3rd solenoid valve is included by P3 hydraulic fluid ports-A3
Two logical oil circuits of hydraulic fluid port, P3 hydraulic fluid port-B3 hydraulic fluid ports composition.
The first check valve is equipped between oil pump and the 3rd solenoid valve so that fluid direction of motion is oil pump to the 3rd solenoid valve list
To conducting.
Further, air inlet port is connected with K3 interfaces.It is in series between air inlet port and K3 interfaces:For adjusting engine
The pressure regulator valve of internal pressure, the 4th solenoid valve and the second check valve for controlling connection opening and closing, wherein, the second check valve makes
Fluid direction of motion is obtained as air inlet port to detergent line one-way conduction.
Example IV
The present embodiment is described further based on the technical solution described in embodiment one to embodiment three.
In the present embodiment, a kind of engine intelligent cleaning curing system further includes control terminal, and control terminal and the
One solenoid valve, second solenoid valve, the 3rd solenoid valve, the 4th solenoid valve, oil pump, pressure regulator valve, dielectric constant detector are electrically connected, and are made
The above-mentioned each component being attached thereto can be controlled by obtaining control terminal, realize the functions such as opening and closing, Data Management Analysis.
In some embodiments of the invention, a display screen 2 is also connected with, can be shown for ease of operation, control terminal
Old oily service life, the working status of each consuming parts, scavenging period and pattern etc., control terminal is also connected with memory, internal
The lubricating oil information that all types of, brand engine is adapted to is stored with, facilitates staff to inquire about, more optimizes whole cleaning
The flow of maintenance.Common control terminal includes PLC etc., is resistant to be commercially available on the market, so for control terminal
No longer describe in detail.
In some embodiments of the invention, old oily filter core is transparent filter core, and old oily form 3 is provided with detergent line, this
Sample is easy to the real-time cleaning situation for grasping engine.
Embodiment five
In some embodiments of the invention, detergent line as shown in Figure 3 is externally provided with housing 5, internal pipeline and its is equipped with
Each several part play a protective role.Preferably, housing 5 is equipped with:Dielectric constant detector, it is before cleaning from engine interior
Draw certain samples of lubricant oil and drop in above dielectric constant detector and be detected, obtain the service life information of old lubricating oil;
Wheel 7, facilitates housing 5 to move;For the power supply 9 and storage battery crocodile clip to each electrical appliance and electronic unit power supply described above
8;Prevent the fuse 10 of electric leakage;Show the pressure gauge 4 of engine interior pressure;It is being connected with control terminal, for show believe
The display screen 2 of breath, the testing result of dielectric constant detector can just be shown by display screen 2;For prompting working status
Indicator light 11;For observing the old oily form 3 of cleaning process;For the wireless transport module 1 that control terminal is networked;For putting
Put the drawer 6 of associated vehicle maintenance equipment.
Embodiment six
Based on a kind of a kind of engine intelligent method for cleaning and maintaining of above-mentioned engine intelligent cleaning curing system, including
Dynamic cleaning method and static rinse method, wherein, the dynamic cleaning method is specific as follows:
S-D1:Engine is closed, opening drains the oil stifled and dismantles lower machine oil filter core, releases old machine oil, added into engine
Cleaning oil;
S-D2:Detergent line is connected with engine, forms closed circuit chamber;
S-D3:Engine is opened, cleaning oil flows in closed circuit intracavitary and passes through old oily filter core;
S-D4:After the completion of close engine, release cleaning oil;
S-D5:Engine interior is purged, it is preferred that using air inlet port come and purged;
S-D6:Release detergent line and the connection of engine, closing is drained the oil stifled, is installed new machine oil filter core, is completed cleaning
Operation.Engine can work normally after adding new machine oil.
It is provided by the present invention to illustrate with reference to above-mentioned each embodiment, above-mentioned dynamic cleaning method and Fig. 1
A kind of workflow of engine intelligent cleaning curing system:
First, open draining the oil on engine is stifled, unload machine oil filter core, for some metals filter core can clean after
Reusability, for the filter core of papery, can only more renew.From the most of old oil of stifled discharge of draining the oil, stifled lower section of draining the oil, which is equipped with, contains
Old oily vessel are put, detergent line is connected with engine interior, and new cleaning oil is added to engine interior, clean oily energy
Not discharged impurity is dissolved in enough effectively absorption.K1 interfaces and stifled connection of draining the oil, K2 and K3 interfaces respectively with machine oil filter core bottom
Two interfaces (outlet and entrance) connection of seat so that the cleaning oil of engine interior can be flowed into by K1/K2 interfaces and cleaned
In pipeline, and engine interior is flow back into from K3 interfaces, form the closed chamber that can be circulated.
Secondly, open engine, since the first solenoid valve does not work, its B1-P1 end conducting A1-P1 close, cleaning oil from
The K2 mouths of engine flow into detergent line, and by transparent old oily filter element filtering, relevant people can intuitively see old oily filter core
Filter effect, cleaning afterwards by old oily form 3, conveniently observe the state entirely cleaned spontaneously, cleans and oily passes through the second electromagnetism
During valve, its P2-B2 conductings P2-A2 is closed, and is cleaned oil and is finally flowed into again in engine, above-mentioned circulation is repeated in cleaning process, directly
To the predetermined time is reached, engine is closed, stops washing and cleaning operation.
Finally, cleaning oil is given off, and engine interior is purged, can be with by the cleaning oil blowout of no emptying
Wind turbine is separately provided in the system, the wind that can also borrow air inlet port is purged.After the completion of whole washing and cleaning operation finish, solve
Except the connection of K1, K2, K3 interface, to stifled the installation new oil-draining locknut and gasket of draining the oil, tighten, install new according to standard torque
Machine oil filter core, new lubricating oil, maintenance lamp zero are added into engine, and operation is completed.
The static rinse method is specific as follows:
S-J1:Engine is closed, opening drains the oil stifled and dismantles lower machine oil filter core, releases old machine oil, added into engine
Cleaning oil;
S-J2:Detergent line is connected with engine, forms closed circuit chamber;
S-J3:It is pressurized by air inlet port to closed circuit intracavitary;
S-J4:Oil pump drives cleaning oil movement, and by the filtering of old oily filter core;
S-J5:After the completion of clean oil and discharged by old oily outlet, and recycle;
S-J6:Engine interior is purged, it is preferred that using air inlet port come and purged;
S-J6:Release detergent line and the connection of engine, closing is drained the oil stifled, is installed new machine oil filter core, is completed cleaning
Operation.Engine can work normally after adding new machine oil.
It is provided by the present invention to illustrate with reference to above-mentioned each embodiment, above-mentioned static rinse method and Fig. 1
A kind of workflow of engine intelligent cleaning curing system:
First, by the stifled opening of draining the oil on engine, machine oil filter core is unloaded.From the most of old oil of stifled discharge of draining the oil, drain the oil
Stifled lower section, which is equipped with, holds old oily vessel, detergent line is connected with engine interior, and add newly clear to engine interior
Washing oil.K1 interfaces and stifled connection of draining the oil, K2 with K3 interfaces are connected with two interfaces of machine oil filter core base respectively so that engine
Internal cleaning oil can be flowed into detergent line by K1/K2 interfaces, and flow back into engine interior from K3 interfaces, and formation can
With the closed chamber circulated.
Secondly, keep the engine off, control terminal controls the first electromagnetic valve work, its B1-P1 end is closed A1-P1 and led
Logical, the P2-A2 conductings of second solenoid valve, pump start provides power for fluid, and cleaning oil flows into cleaning from the K1 mouths of engine
Pipeline, by transparent old oily filter element filtering, relevant people can intuitively see the filter effect of old oily filter core, after cleaning spontaneously
By old oily form 3, when then cleaning oil passes through three solenoid valves, its P3-B3 conducting P3-A3 closings, clean the final stream again of oil
Enter in engine, above-mentioned circulation is repeated in cleaning process, while circulation is proceeded by, air inlet port air inlet increase air pressure,
Due to the setting of the first check valve so that air pressure does not interfere with circulating for cleaning oil, and gases at high pressure and cleaning oil knot
Conjunction forms impulse wave and carries out washing and cleaning operation so that effect more preferably cleaning is more thorough.Until reaching the predetermined time, closing is started
Machine, stops washing and cleaning operation.
Finally, the P3-B3 of the 3rd solenoid valve is closed, and P3-A3 is opened, and the hand-operated valve on old oil outlet is opened, cleaning oil
Discharged, and recycled by old oily outlet.Engine interior is purged after the completion of recycling, after the completion of it is whole clear
Wash operation to finish, release the connection of K1, K2, K3 interface, to stifled the installation new oil-draining locknut and gasket of draining the oil, according to standard torque
Tighten, new machine oil filter core is installed, new lubricating oil, maintenance lamp zero are added into engine, operation is completed.
In some embodiments of the invention, step S-0 is further included before S-D1 and S-J1, is specially:
S-0:Dropped in from the certain old oil sample of engine absorption above dielectric constant detector to detect service life, if
Through reaching service life, then following step (S-D1 or S-J1) is carried out.
The above description is merely a specific embodiment, but protection scope of the present invention is not limited thereto, any
Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained
Cover within protection scope of the present invention.It is mutually sensible that connection as described herein refers both to internal-internal space.
Claims (10)
1. a kind of engine intelligent cleans curing system, it is characterised in that including the detergent line being connected with engine, and clearly
Pipeline is washed with engine interior to be connected, wherein, detergent line is equipped with:For the old oily filter core of impurity screening, and can drive
The oil pump of engine oil flow in dynamic detergent line;Detergent line is connected with the air inlet port that can increase air pressure;Engine intelligent cleans
Curing system is additionally provided with the dielectric constant detector that can detect old oil quality.
2. a kind of engine intelligent cleaning curing system according to claim 1, it is characterised in that detergent line is equipped with three
A interface, respectively with the stifled K1 interfaces being connected of draining the oil, the K2 interfaces being connected with machine oil filter core base, K3 interfaces so that clean
Pipeline forms closed circuit chamber with engine interior;
Wherein, K1 interfaces, K2 interfaces are connected with old oily filter core, and K3 interfaces are connected with oil pump.
3. a kind of engine intelligent cleaning curing system according to claim 2, it is characterised in that detergent line is equipped with the
One solenoid valve and second solenoid valve, wherein, K1 interfaces, K2 interfaces are connected by the first solenoid valve with old oily filter core;
Old oily filter core is connected with oil pump respectively by second solenoid valve, and K3 interfaces are connected.
A kind of a kind of 4. engine intelligent cleaning curing system according to claim 3, it is characterised in that engine intelligent
Cleaning curing system further includes housing, and the interior pipeline is arranged in housing, and the dielectric constant detector is arranged on shell
On body.
5. a kind of engine intelligent cleaning curing system according to claim 3, it is characterised in that detergent line is equipped with the
Three solenoid valves, oil pump are connected by the 3rd solenoid valve with K3 interfaces, and oil pump is also connected with old oily outlet by the 3rd solenoid valve.
6. a kind of engine intelligent cleaning curing system according to claim 5, it is characterised in that the first solenoid valve, the
Two solenoid valves, the 3rd solenoid valve are three-way magnetic valve, wherein, the first solenoid valve includes:The A1 hydraulic fluid ports that are connected with K1 interfaces, with
B1 hydraulic fluid ports that K2 interfaces are connected, the P1 hydraulic fluid ports being connected with old oily filter core;Second solenoid valve includes the P2 oil being connected with old oily filter core
Mouth, the A2 hydraulic fluid ports being connected with oil pump, the B2 hydraulic fluid ports being connected with K3 interfaces;3rd solenoid valve include be connected with oil pump P3 hydraulic fluid ports,
The A3 hydraulic fluid ports being connected with old oily outlet, the B3 interfaces being connected with K3 interfaces.
7. a kind of engine intelligent cleaning curing system according to claim 6, it is characterised in that oil pump and the 3rd electromagnetism
The first check valve is equipped between valve so that fluid direction of motion is oil pump to the 3rd solenoid valve one-way conduction.
8. a kind of engine intelligent cleaning curing system according to claim 7, it is characterised in that air inlet port connects with K3
It is in series between mouthful:For adjusting the pressure regulator valve of engine interior pressure, the 4th solenoid valve and for controlling connection opening and closing
Two check valves, wherein, the second check valve causes fluid direction of motion for air inlet port to detergent line one-way conduction.
A kind of a kind of 9. engine intelligent cleaning curing system according to claim 8, it is characterised in that engine intelligent
Cleaning curing system further includes control terminal, and control terminal and the first solenoid valve, second solenoid valve, the 3rd solenoid valve, the
Four solenoid valves, oil pump, pressure regulator valve are electrically connected.
10. the engine intelligent method for cleaning and maintaining according to claim 1-9, it is characterised in that including dynamic cleaning method
With static rinse method, wherein, the dynamic cleaning method is specific as follows:
S-D1:Engine is closed, opening drains the oil stifled and dismantles lower machine oil filter core, releases old machine oil, cleaning is added into engine
Oil;
S-D2:Detergent line is connected with engine, forms closed circuit chamber;
S-D3:Engine is opened, cleaning oil flows in closed circuit intracavitary and passes through old oily filter core;
S-D4:After the completion of close engine, release cleaning oil;
S-D5:Engine interior is purged;
S-D6:Release detergent line and the connection of engine, closing is drained the oil stifled, is installed new machine oil filter core, is completed washing and cleaning operation;
The static rinse method is specific as follows:
S-J1:Engine is closed, opening drains the oil stifled and dismantles lower machine oil filter core, releases old machine oil, cleaning is added into engine
Oil;
S-J2:Detergent line is connected with engine, forms closed circuit chamber;
S-J3:It is pressurized by air inlet port to closed circuit intracavitary;
S-J4:Oil pump drives cleaning oil movement, and by the filtering of old oily filter core;
S-J5:After the completion of clean oil discharge;
S-J6:Engine interior is purged;
S-J6:Release detergent line and the connection of engine, closing is drained the oil stifled, is installed new machine oil filter core, is completed washing and cleaning operation.
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