CN2768908Y - Stepped delivery intermittent bearing cleaner - Google Patents
Stepped delivery intermittent bearing cleaner Download PDFInfo
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- CN2768908Y CN2768908Y CN 200520007656 CN200520007656U CN2768908Y CN 2768908 Y CN2768908 Y CN 2768908Y CN 200520007656 CN200520007656 CN 200520007656 CN 200520007656 U CN200520007656 U CN 200520007656U CN 2768908 Y CN2768908 Y CN 2768908Y
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Abstract
The utility model relates to a pace-delivering discontinuous bearing cleaning machine and relates to a special structure cleaning device which is used for cleaning railway carriages for passengers and goods. A feeding workbench and transport network chains form an integral structure, and a delivering system adopts a discontinuous stepping structure. The inner part of equipment box body is divided by a splitter plate into two independent parts, namely a first stage spraying zone and a second stage spraying zone. A flow guiding socket plate is arranged in each spraying zone, a sewage collecting device is arranged below the flow guiding socket plate, and a circulation filter tube communicated with a filter system is arranged in the sewage collecting device. The equipment box body is provided with a two-stage oil mist collector, and the tail end of the equipment box body is provided with a wind tray. The utility model has the advantages of reasonable structure, advanced design, high performance-price ratio, good cleaning effect, high automation and strong environment protecting capability and can be widely used for cleaning various bearings.
Description
Technical field
The utility model relates to a kind of special construction cleaning equipment that railway visitor, lorry parts are cleaned, and is specially adapted to the cleaning to bearing.
Background technology
At present, in the equipment that railway cleans, various cleaning equipments are various in style, but mainly still adopt body structure, the traditional approach of the continuous transmission of network chain, spray Cleaning for High Capacity; Because this traditional method is not conscientiously studied workpiece cleaning on mechanism, so there are many problems, though subject matter is that the workpiece cleaning part is through cleaning, but residue exceeds standard on the bearing, can not reach the requirement of the Ministry of Railways to bearing cleaning precision, its reason is that the structural design of equipment is unreasonable:
1, the cleaning fluid of spray irrigation bearing is constantly stirred the dirt that is collected at the bottom of directly falling into case, can't effectively precipitate, make the cleaning fluid containing filth amount big like this, and the very fast filling of the filter core that makes filter, because stopping up, filter core do not have demonstration again, so do not know the time that filter core need be changed, filter core can not in time be changed, cause to filter and lost efficacy.
2, owing to only adopting the one-level mist of oil to collect, so how the mist of oil amount that leaks easily pollutes problem.
3, conveying makes bearing not have the time of staying owing to adopt continuously, can not fully clean, so bearing can not be cleaned residual dirt is arranged totally.
4, owing to have feeding workbench and feeding cylinder cost height.
5, the air-dry apparatus unreasonable structure that adopts of the bearing after cleaning more can't be concentrated wind to blow out, and makes the bearing after air-dry still contain considerable moisture, does not reach air-dry purpose, and not exclusively air-dry bearing is easy to corrosion.
In sum, all there are above-mentioned problem in present each class bearing, cleaning machine, and to have overcome existing problem be very necessary so develop a kind of sequencing batch bearing cleaning machine.
Summary of the invention
In view of above-mentioned existing in prior technology problem, the novel intermittent formula bearing cleaning machine that the purpose of this utility model is a kind of rational in infrastructure, advanced design of development, cost performance height, cleaning performance is good, automaticity is high, the feature of environmental protection is strong.
Paces described in the utility model are carried the batch (-type) bearing cleaning machine; By equipment box, high-pressure spraying purging system, induction system, dry up system and automatic control system is formed; It is characterized in that the feeding workbench is structure as a whole with transmitting network chain, induction system adopts the batch (-type) step by step structure; Being divided into independently by demarcation strip in the equipment box, two bodies are divided into one-level spray district and secondary spray district; Each spray all is equipped with the water conservancy diversion frid in distinguishing, and has the dirty device of collection below the water conservancy diversion frid, collects to be provided with in the dirty device to be circulated throughout chimney filter, and screen pipe is connected with filtration system; Two-stage mist of oil gatherer is housed on equipment box, end at equipment box is equipped with the wind tray, the wind tray drenches base by tooth bar, gear, wind pouring pipe, wind to be formed, on the tooth bar seat that tooth bar is installed, tooth bar is left and right two-way tooth bar, is connected with left and right gear, left and right bearing block all is equipped with in lower end at left and right gear, left and right wind drenches base, and left and right wind drenches base and is installed in respectively on the left and right bearing block, drenches on the base at left and right wind to be equipped with one group of wind pouring pipe by circumference respectively.The arrival end of filtration system described in the utility model and the port of export are equipped with Pressure gauge respectively, can determine filter core damping in the filtration system device by two manometric calculation value differences.The described in the utility model dress in the dirty device of collection inhaled ferromagnetic stone.Described in the utility modelly install two altogether in the mist of oil gatherer, the open top with the entrance point in the casing and the port of export links respectively.
The utility model provides a kind of new-type bearing cleaning equipment, mainly has following characteristics:
1, the utility model adopts the transmission network chain to replace workbench and feed mechanism the cancellation of charging workbench, thereby saved cost, simplified structure is because cancellation charging workbench, make the space of charging workbench lower end be used for enlarging the size of casing, such benefit is:
1. feeding pushing mechanism and workbench are replaced by the batch (-type) transmission device.
2. owing to will be loaded on batch (-type) transmission device on the casing as loading bay, so make the outfit of equipment contraction in length, thus reduce cost.
2, the utility model is carried traditional network chain continuously and is changed batch (-type) stepping conveying into, make every through 250～750mm, stop 1～5 minute (distance and time are all adjustable), make the bearing that is cleaned that the spray Cleaning for High Capacity time of stop is arranged like this, spray irrigation by different angles is fully cleaned up bearing, makes it to meet the cleaning quality standard code of the Ministry of Railways.
3, the utility model is equipped with Pressure gauge respectively with the entrance point and the port of export of every filter in the filter, promptly know the filter inner filter core by two manometric indicating value differences, the degree of being stopped up by dirt is so that timely renew cartridge more, and general two gauge pressure differences are that 0.3～0.5Mp promptly needs more renew cartridge.
4, the utility model is set up demarcation strip in equipment box, will be divided into two independently collecting tanks in the casing, and making feed end is that one-level spray district is thick washing and spraying district, and discharge end is secondary spray district.Such advantage is messy dirt can be concentrated in the one-level spray district, and cleaner at the flowing fluid ratio in secondary spray district, be easy to repeatedly recycle, but cost saving, in order to avoid all mix the waste that causes cleaning fluid.
5, the utility model is equipped with the water conservancy diversion frid of tilting in each spray district, below the water conservancy diversion frid, sewage sump is housed, this water conservancy diversion frid can slowly flow into the cleaning fluid that sprays in the sewage sump, the precipitation that helps dirt,, the cleaning fluid under the spray makes the very fast obstruction of filtration system otherwise all stirring the dirt of bottom land, frequently more renew cartridge causes great waste, increase production cost, in addition owing to the cleaning fluid that sprays swashes the foam of breaking waves, with the bearing that the dirt secondary pollution is cleaned, can't guarantee to be cleaned the cleannes of bearing.
6, the utility model adopts two swing pinions of two-sided rack drives in air-dry system, each gear lower end connects a wind tray, by branches such as circumference one group of wind is installed at the periphery of wind tray and is drenched pipe, its advantage air quantity is concentrated, but multi-angle air-supply, liquid on the bearing is blown fast by intermittently staying, multi-angle, form negative pressure and the raffinate on the bearing is taken away rapidly and bearing is dried up fast, thereby save air quantity, save time, air-dry speed is fast, effective.
7, the transmission mechanism of network chain that the utility model adopts conveying changes traditional chain gear transmission into gear drive, makes conveying more steady, and power performance is better.
8, the utility model adopts the batch (-type) paces to be input into, make the time of the workpiece of conveying determine to be the intermittent time, in addition because arranged input time accurately, make at every turn in the time of determining input all import the assembly of a cover bearing, and output is also exported a cover bearing assembly, the equilibrium of formation beat, rectification that distance that paces are input into and intermittently staying time are all adjustable as required becomes.
Description of drawings
The utility model has four accompanying drawings, wherein:
Accompanying drawing 1 is the structural representation that paces are carried the batch (-type) bearing cleaning machine
Accompanying drawing 2 is rearviews of accompanying drawing 1
Accompanying drawing 3 is accompanying drawing 1 apoplexy tray structural representations
Accompanying drawing 4 is side views of accompanying drawing 3
1, casing 2, charging aperture 3, delivery outlet Pressure gauge 4, filter 5, mist of oil gatherer 6, delivery outlet Pressure gauge 7, mist of oil gatherer 8, wind tray 9, workpiece 10, discharging opening 11, water conservancy diversion frid 12, secondary spray district 13, sewage sump 14, sewage sump 15, water conservancy diversion frid 16, one-level spray district 17, filter 18, input port Pressure gauge 19, left gear 20, tooth bar seat 21, tooth bar 22, right gear 23, left side wind drenches pipe 24, left side wind drenches base 25, right wind drenches pipe 26, right wind drenches base 27, bearing plate 28, guide rod cylinder 29, input port Pressure gauge 30, transmission network chain 31, drive nozzle
The specific embodiment
The specific embodiment of the present utility model as shown; In the body of casing 1, demarcation strip is housed, cabinets cavity is divided into two collecting tanks, bearing workpiece import department is one-level spray district, bearing workpiece exit is secondary spray district, on a left side, central dividing plate lower end, right both sides all have sewage sump 14,13, at sewage sump 14, be equipped with to sewage sump 14 13 top, the 13 water conservancy diversion frids 15 that tilt, 11, at water conservancy diversion frid 15, transmission network chain 30 is equipped with in 11 top, on transmission network chain 30, following two ends all are assembled with high pressure nozzle 31, transmission network chain 30 is input into for paces, intermittently-driving, the distance that the step formula is input into is 300mm, and promptly each paces are input into 300mm, promptly stop 2 minutes, paces are input into distance and the intermittently staying time all can be adjusted, and adopt electrical equipment control (also can adopt machinery control).This moment, drive nozzle 31 continuous spray Cleaning for High Capacity liquid made the bearing workpiece 9 that is loaded on the transmission network chain 30 constantly be carried batch cleaning.The paces transmission network chain of putting on the entrance point of casing 1 about 650mm 2 is the material loading conveying workbench, the distances of transmission network chain 30 every conveying 300mm, and the time that stopped 2 minutes is the time of assembling bearing workpiece 9, and bearing workpiece 9 is through 10 blankings of discharging workbench.Filter 4,17 and mist of oil gatherer 5,7 are housed in the rear end of casing 1, import and exit at filter 4,17 are equipped with Pressure gauge 18,9 and Pressure gauge 3,6 respectively, compare by indicating value inlet pressure gauge and delivery gauge, when its indicating value difference is 0.3～0.5Mp, show that the filter core in the filter is blocked, must change.By water circulating pump the cleaning fluid in the casing 1 being filtered back recirculation through filter uses.In the rear end of casing 1 two table oil mist gatherers 5,7 will be arranged, mist of oil gatherer 5 communicates with top, one-level spray district, mist of oil gatherer 7 communicates with top, secondary spray district, and is collected by mist of oil gatherer 5,7 to the mist of oil that cleaning fluid produced in the I and II spray district.Wind tray 8 is equipped with at top at the end of casing 1, wind tray 8 adopts special structure, promptly driving left and right gear 19,22 with two-sided tooth bar 21 rotates, drench base 24,26 in the lower end of left and right gear 19,22 by left and right wind and drive left and right wind pouring pipe 23, the 25 back and forth rotations that are loaded on the left and right wind pouring base 24,26, this moment, left and right wind drenched the air quantity that pipe 23,25 sprays, pressure wind is taken away and dried up to bearing appearance moisture content to be carried by guide rod cylinder 28, tooth bar 21 is installed on the bearing plate 27 by tooth bar seat 20.Left and right wind drenches base 24,26 and is connected mutually with bearing block plate 27 by bolt.
Claims (4)
1, a kind of paces are carried the batch (-type) bearing cleaning machine; By equipment box, high-pressure spraying purging system, induction system, dry up system and automatic control system is formed; It is characterized in that the feeding workbench is structure as a whole with transmitting network chain, induction system adopts the batch (-type) step by step structure; Being divided into independently by demarcation strip in the equipment box, two bodies are divided into one-level spray district and secondary spray district; Each spray all is equipped with the water conservancy diversion frid in distinguishing, and has the dirty device of collection below the water conservancy diversion frid, collects to be provided with in the dirty device to be circulated throughout chimney filter, and screen pipe is connected with filtration system; Two-stage mist of oil gatherer is housed on equipment box, end at equipment box is equipped with the wind tray, the wind tray drenches base by tooth bar, gear, wind pouring pipe, wind to be formed, on the tooth bar seat that tooth bar is installed, tooth bar is left and right two-way tooth bar, is connected with left and right gear, left and right bearing block all is equipped with in lower end at left and right gear, left and right wind drenches base, and left and right wind drenches base and is installed in respectively on the left and right bearing block, drenches on the base at left and right wind to be equipped with one group of wind pouring pipe by circumference respectively.
2, paces according to claim 1 are carried the batch (-type) bearing cleaning machine, it is characterized in that the arrival end of filtration system and the port of export are equipped with Pressure gauge respectively, can determine filter core damping in the filtration system device by two manometric calculation value differences.
3, paces according to claim 1 are carried the batch (-type) bearing cleaning machine; It is characterized in that dress is inhaled ferromagnetic stone in the dirty device of collection.
4, paces according to claim 1 are carried the batch (-type) bearing cleaning machine; It is characterized in that the mist of oil gatherer installs two altogether, the open top with the entrance point in the casing and the port of export links respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520007656 CN2768908Y (en) | 2005-03-09 | 2005-03-09 | Stepped delivery intermittent bearing cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520007656 CN2768908Y (en) | 2005-03-09 | 2005-03-09 | Stepped delivery intermittent bearing cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2768908Y true CN2768908Y (en) | 2006-04-05 |
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ID=36689989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520007656 Expired - Fee Related CN2768908Y (en) | 2005-03-09 | 2005-03-09 | Stepped delivery intermittent bearing cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2768908Y (en) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527659A (en) * | 2012-01-17 | 2012-07-04 | 浙江新昌皮尔轴承有限公司 | Process and device for cleaning bearing by using water aqua |
| CN102556005A (en) * | 2012-02-28 | 2012-07-11 | 黄石邦柯科技股份有限公司 | Cleaning device for axle box of bullet train |
| CN102909192A (en) * | 2012-11-27 | 2013-02-06 | 河南省中原内配股份有限公司 | High-pressure cleaning machine of cylinder sleeve |
| CN103008278A (en) * | 2012-12-27 | 2013-04-03 | 郑州精益达汽车零部件有限公司 | Automatic cleaning machine of axle components |
| CN103480593A (en) * | 2013-07-02 | 2014-01-01 | 吉林省艾斯克机电集团有限公司 | Poultry cage cleaning and sterilizing machine |
| CN103909073A (en) * | 2014-03-12 | 2014-07-09 | 安徽利达汽车轴承制造有限公司 | Bearing part cleaning equipment |
| CN104438184A (en) * | 2014-12-19 | 2015-03-25 | 苏州洛伊斯自动化科技有限公司 | Cleaning assembly of cleaning device |
| CN104874561A (en) * | 2015-05-27 | 2015-09-02 | 耐世特凌云驱动系统（芜湖）有限公司 | Continuously-passing type cleaning machine |
| CN107214140A (en) * | 2017-06-30 | 2017-09-29 | 宁波市鄞州风名工业产品设计有限公司 | A kind of pneumatic actuation fastener scouring dry slot |
| CN107243478A (en) * | 2017-06-30 | 2017-10-13 | 宁波市鄞州风名工业产品设计有限公司 | Fastener heating pickling washing dry slot built in a kind of pneumatic actuation |
| CN107282520A (en) * | 2017-06-30 | 2017-10-24 | 宁波市鄞州风名工业产品设计有限公司 | A kind of built-in pneumatic double helix water conservancy diversion automatic fastener rinsing bowl |
| CN107309207A (en) * | 2017-06-30 | 2017-11-03 | 宁波市鄞州风名工业产品设计有限公司 | A kind of automatic built-in pneumatic water conservancy diversion fastener acid-water washing two uses groove |
| CN107377501A (en) * | 2017-06-30 | 2017-11-24 | 宁波市鄞州风名工业产品设计有限公司 | Fastener washing and drying groove built in a kind of pneumatic actuation |
| CN107398449A (en) * | 2017-06-30 | 2017-11-28 | 宁波市鄞州风名工业产品设计有限公司 | Fastener scouring washing and drying groove built in a kind of pneumatic actuation |
| CN107433269A (en) * | 2017-06-30 | 2017-12-05 | 宁波市鄞州风名工业产品设计有限公司 | A kind of pneumatic water conservancy diversion automatic fastener pickling groove |
| CN107433267A (en) * | 2017-06-30 | 2017-12-05 | 宁波市鄞州风名工业产品设计有限公司 | A kind of built-in pneumatic is oriented to fastener heating and washes multi-purpose groove more |
| CN116099800A (en) * | 2022-12-15 | 2023-05-12 | 江苏江顺精密机电设备有限公司 | Bar cleaning equipment and cleaning method thereof |
-
2005
- 2005-03-09 CN CN 200520007656 patent/CN2768908Y/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527659A (en) * | 2012-01-17 | 2012-07-04 | 浙江新昌皮尔轴承有限公司 | Process and device for cleaning bearing by using water aqua |
| CN102556005A (en) * | 2012-02-28 | 2012-07-11 | 黄石邦柯科技股份有限公司 | Cleaning device for axle box of bullet train |
| CN102909192A (en) * | 2012-11-27 | 2013-02-06 | 河南省中原内配股份有限公司 | High-pressure cleaning machine of cylinder sleeve |
| CN102909192B (en) * | 2012-11-27 | 2015-09-02 | 中原内配集团股份有限公司 | Cylinder jacket jetting machine |
| CN103008278A (en) * | 2012-12-27 | 2013-04-03 | 郑州精益达汽车零部件有限公司 | Automatic cleaning machine of axle components |
| CN103480593B (en) * | 2013-07-02 | 2015-11-18 | 吉林省艾斯克机电股份有限公司 | Fowl cage washing and disinfecting machine |
| CN103480593A (en) * | 2013-07-02 | 2014-01-01 | 吉林省艾斯克机电集团有限公司 | Poultry cage cleaning and sterilizing machine |
| CN103909073A (en) * | 2014-03-12 | 2014-07-09 | 安徽利达汽车轴承制造有限公司 | Bearing part cleaning equipment |
| CN104438184A (en) * | 2014-12-19 | 2015-03-25 | 苏州洛伊斯自动化科技有限公司 | Cleaning assembly of cleaning device |
| CN104874561A (en) * | 2015-05-27 | 2015-09-02 | 耐世特凌云驱动系统（芜湖）有限公司 | Continuously-passing type cleaning machine |
| CN107214140A (en) * | 2017-06-30 | 2017-09-29 | 宁波市鄞州风名工业产品设计有限公司 | A kind of pneumatic actuation fastener scouring dry slot |
| CN107243478A (en) * | 2017-06-30 | 2017-10-13 | 宁波市鄞州风名工业产品设计有限公司 | Fastener heating pickling washing dry slot built in a kind of pneumatic actuation |
| CN107282520A (en) * | 2017-06-30 | 2017-10-24 | 宁波市鄞州风名工业产品设计有限公司 | A kind of built-in pneumatic double helix water conservancy diversion automatic fastener rinsing bowl |
| CN107309207A (en) * | 2017-06-30 | 2017-11-03 | 宁波市鄞州风名工业产品设计有限公司 | A kind of automatic built-in pneumatic water conservancy diversion fastener acid-water washing two uses groove |
| CN107377501A (en) * | 2017-06-30 | 2017-11-24 | 宁波市鄞州风名工业产品设计有限公司 | Fastener washing and drying groove built in a kind of pneumatic actuation |
| CN107398449A (en) * | 2017-06-30 | 2017-11-28 | 宁波市鄞州风名工业产品设计有限公司 | Fastener scouring washing and drying groove built in a kind of pneumatic actuation |
| CN107433269A (en) * | 2017-06-30 | 2017-12-05 | 宁波市鄞州风名工业产品设计有限公司 | A kind of pneumatic water conservancy diversion automatic fastener pickling groove |
| CN107433267A (en) * | 2017-06-30 | 2017-12-05 | 宁波市鄞州风名工业产品设计有限公司 | A kind of built-in pneumatic is oriented to fastener heating and washes multi-purpose groove more |
| CN116099800A (en) * | 2022-12-15 | 2023-05-12 | 江苏江顺精密机电设备有限公司 | Bar cleaning equipment and cleaning method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |