CN107932694B - Automatic processing and boxing stemming machine - Google Patents

Automatic processing and boxing stemming machine Download PDF

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Publication number
CN107932694B
CN107932694B CN201711458986.7A CN201711458986A CN107932694B CN 107932694 B CN107932694 B CN 107932694B CN 201711458986 A CN201711458986 A CN 201711458986A CN 107932694 B CN107932694 B CN 107932694B
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CN
China
Prior art keywords
gear
stemming
shaft
tooth
shifting
Prior art date
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Application number
CN201711458986.7A
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Chinese (zh)
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CN107932694A (en
Inventor
唐兴海
高爽
董勤海
李功平
孟文
王延兵
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Can Western Shandong Mining Industry Co Ltd In Shandong
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Can Western Shandong Mining Industry Co Ltd In Shandong
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Publication of CN107932694A publication Critical patent/CN107932694A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/22—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Gear Transmission (AREA)

Abstract

The invention discloses an automatic processing and boxing stemming machine which comprises a stemming forming machine, and further comprises a loess automatic feeding system and a stemming cutting and boxing system, wherein a stemming cutting and boxing system is arranged at a stemming outlet. The invention has the beneficial effects that: the equipment is applied to achieve the purposes of reducing personnel, improving efficiency and reducing cost. The equipment has low failure rate due to small working torque and micro-current state, and has common accessories and low maintenance cost. The overall power of the intercepting and boxing system is 0.2KW, the power rate is 50%, the actual power is only 0.1KW, and the electricity is saved; the operation of the device is now possible with just one person for more than two people.

Description

Automatic processing and boxing stemming machine
Technical Field
The invention relates to the field of stemming manufacturing equipment, in particular to an automatic processing and boxing stemming machine.
Background
For many years, stemming used in blasting engineering is manufactured by workers operating stemming machines, the existing stemming machines need to press soil manually and break the stemming manually for boxing, and the existing stemming machines are low in working efficiency, high in labor intensity and poor in working environment.
The technical problem to be solved by the invention is as follows: the utility model provides an automatic processing vanning stemming machine utilizes stemming machine prime power system to drive through gear engagement and pushes down to dial the rotatory condition that realizes automatic feeding soil and has changed original manual pressure soil of tooth, and the stemming finished product utilizes cutting off of PLC controller control to dial the tooth and realizes automatic intercepting vanning and has changed original manual condition of breaking off with the fingers and thumb the stemming vanning.
Disclosure of Invention
The technical scheme adopted by the invention for solving the problems is as follows:
an automatic processing and boxing stemming machine comprises a stemming forming machine, wherein the stemming forming machine comprises a motor 1, a speed reducer 2, a shell 3, a screw shaft 4 and a feed hopper 5, the motor 1 is connected with a power input shaft of the speed reducer 2, a power output shaft of the speed reducer 2 is connected with the screw shaft 4, the screw shaft 4 is arranged in the shell 3, the feed hopper 5 is arranged on the shell 3, a discharge nozzle 19 is connected with the tail of the shell 3, a stemming outlet 27 is arranged on the discharge nozzle 19, the automatic loess feeding system and the stemming cutting and boxing system are further comprised, the stemming cutting and boxing system is arranged at the stemming outlet, the automatic loess feeding system comprises a gear box 6, a first gear shaft 7, a second gear shaft 8 and a third gear shaft 9 which are arranged in parallel in the gear box 6, a shifting gear shaft A14 and a shifting gear shaft B15 which are arranged in parallel in the feed hopper 5, a first-level driving pinion 10 is sleeved on, the cover is equipped with first order driven gear wheel 11 and second level initiative pinion 12 on the second gear shaft 8, first order driven gear wheel 11 meshes with first order initiative pinion 10, the cover is equipped with second level driven gear wheel 13 on the third gear shaft 9, second level driven gear wheel 13 meshes with second level initiative pinion 12, the power that gear box 6 passes through flange joint speed reducer 2 is stretched out to the front end of first gear shaft 7 is defeated, gear box 6 connection screw shaft 4 is stretched out to the rear end of first gear shaft 7, third gear shaft 9 stretches out gear box 6 and connects and dial tooth axle A14, dial tooth axle A14 end and be provided with straight-tooth gear A17, dial tooth axle B15 end and be provided with the straight-tooth gear B18 with straight-tooth gear A17 case meshing, dial tooth axle A14, dial all be provided with on the tooth axle B15 and push down and dial tooth 16.
The first gear shaft 7, the second gear shaft 8 and the third gear shaft 9 are all rotationally mounted in the gear box 6 through sliding bearings, and the tooth poking shaft A14 and the tooth poking shaft B15 are all rotationally mounted in the feed hopper 5 through sliding bearings.
The first gear shaft 7 is coaxial and integrated with the screw shaft 4.
The transmission ratio of the straight-tooth gear B18 meshed with the straight-tooth gear A17 box is 1: 1.
The stemming cutting and boxing system comprises a driving mechanism 20, a proximity switch 21, a PLC (programmable logic controller) 22, an outer box body 23 and a six-blade shifting tooth cutting device 24, wherein the proximity switch 21 is electrically connected with a signal input end of the PLC 22, the driving mechanism 20 is electrically connected with a signal output end of the PLC 22, the six-blade shifting tooth cutting device 24 is rotatably installed in the outer box body 23 through a sliding bearing, and the six-blade shifting tooth cutting device 24 is in power connection with the driving mechanism 20 and provides power for the six-blade shifting tooth cutting device.
The six-blade shifting tooth cutting device 24 comprises a rotating shaft 25 and six cutting shifting teeth 26, the six cutting shifting teeth 26 are uniformly distributed on the rotating shaft 25 in the circumferential direction, and the cutting shifting teeth 26 are scraping plates with arc-shaped sections.
The driving mechanism 20 is a stepping motor.
The working principle of the invention is as follows: after the feeder hopper was filled with loess, utilize to push down to dial synchronous outer gyration of tooth and input the casing to loess in, rotate through the screw axis and make stemming spill over from the stemming export, stemming removes along cutting off the tooth groove of dialling, and the leading-end contacts proximity switch, cuts off through PLC control system instruction and dials the rotatory one page angle of tooth, reaches shaping stemming and cuts the vanning. The automatic loess feeding system is installed on the feed inlet of the original stemming machine, the motor of the original stemming forming machine is decelerated by a speed reducer with a cycloid needle to provide driving, the driving is decelerated and meshed to the shifting teeth through two stages of straight-tooth gears, two 1:1 straight-tooth gears are installed at the tail ends of the shifting teeth, and the two gears are meshed with each other, so that the synchronous outward rotation of the two loess shifting teeth is achieved, and the purpose of replacing manual soil adding and soil smashing is achieved. The stemming cutting and boxing system is automatically controlled by an LS120-SE type PLC, cutting and boxing of stemming are realized by utilizing internal and external alternate rotation and positioning of six pages of shifting teeth which act independently, and an electric appliance is provided with two proximity switches.
The invention has the beneficial effects that: the equipment is applied to achieve the purposes of reducing personnel, improving efficiency and reducing cost. The equipment has low failure rate due to small working torque and micro-current state, and has common accessories and low maintenance cost. The overall power of the intercepting and boxing system is 0.2KW, the power rate is 50%, the actual power is only 0.1KW, and the electricity is saved; the operation of the device is now possible with just one person for more than two people.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a six-bladed thumb tooth cutting apparatus;
fig. 3 is a schematic view of the installation position of the pinion shaft B.
The automatic gun barrel comprises a motor 1, a motor 2, a speed reducer 3, a machine shell 4, a screw shaft 5, a feed hopper 6, a gear box 7, a first gear shaft 8, a second gear shaft 9, a third gear shaft 10, a first-stage driving pinion 11, a first-stage driven gearwheel 12, a second-stage driving pinion 13, a second-stage driven gearwheel 14, gear shifting shafts A and 15, gear shifting shafts B and 16, downward pressing gear shifting teeth 17, straight-tooth gears A and 18, straight-tooth gears B and 19, a discharge nozzle 20, a driving mechanism 21, a proximity switch 22, a PLC controller 23, an outer box 24 and six-blade gear shifting cutting device 25, a rotating shaft 26, cutting gear shifting teeth 27 and a gun mud outlet.
Detailed Description
Embodiments of the present invention are further described below with reference to the accompanying drawings.
The embodiment provides an automatic processing and boxing stemming machine, which comprises a stemming forming machine, wherein the stemming forming machine comprises a motor 1, a speed reducer 2, a machine shell 3, a spiral shaft 4 and a feed hopper 5, the motor 1 is connected with a power input shaft of the speed reducer 2, the power output shaft of the speed reducer 2 is connected with the spiral shaft 4, the spiral shaft 4 is arranged in the machine shell 3, the machine shell 3 is provided with the feed hopper 5, the tail part of the machine shell 3 is connected with a discharge nozzle 19, the discharge nozzle 19 is provided with a stemming outlet 27, the stemming machine further comprises an automatic loess feeding system and a stemming cutting and boxing system, the stemming outlet is provided with a stemming cutting and boxing system, the automatic loess feeding system comprises a gear box 6, a first gear shaft 7, a second gear shaft 8 and a third gear shaft 9 which are arranged in parallel in the gear box 6, a shifting gear shaft A14 and a shifting gear shaft B15 which are arranged in parallel in the feed hopper 5, a, the cover is equipped with first order driven gear wheel 11 and second level initiative pinion 12 on the second gear shaft 8, first order driven gear wheel 11 meshes with first order initiative pinion 10, the cover is equipped with second level driven gear wheel 13 on the third gear shaft 9, second level driven gear wheel 13 meshes with second level initiative pinion 12, the power that gear box 6 passes through flange joint speed reducer 2 is stretched out to the front end of first gear shaft 7 is defeated, gear box 6 connection screw shaft 4 is stretched out to the rear end of first gear shaft 7, third gear shaft 9 stretches out gear box 6 and connects and dial tooth axle A14, dial tooth axle A14 end and be provided with straight-tooth gear A17, dial tooth axle B15 end and be provided with the straight-tooth gear B18 with straight-tooth gear A17 case meshing, dial tooth axle A14, dial all be provided with on the tooth axle B15 and push down and dial tooth 16.
The first gear shaft 7, the second gear shaft 8 and the third gear shaft 9 are all rotationally mounted in the gear box 6 through sliding bearings, and the tooth poking shaft A14 and the tooth poking shaft B15 are all rotationally mounted in the feed hopper 5 through sliding bearings.
The first gear shaft 7 is coaxial and integrated with the screw shaft 4.
The transmission ratio of the straight-tooth gear B18 meshed with the straight-tooth gear A17 box is 1: 1.
The stemming cutting and boxing system comprises a driving mechanism 20, a proximity switch 21, a PLC (programmable logic controller) 22, an outer box body 23 and a six-blade shifting tooth cutting device 24, wherein the proximity switch 21 is electrically connected with a signal input end of the PLC 22, the driving mechanism 20 is electrically connected with a signal output end of the PLC 22, the six-blade shifting tooth cutting device 24 is rotatably installed in the outer box body 23 through a sliding bearing, and the six-blade shifting tooth cutting device 24 is in power connection with the driving mechanism 20 and provides power for the six-blade shifting tooth cutting device.
The six-blade shifting tooth cutting device 24 comprises a rotating shaft 25 and six cutting shifting teeth 26, the six cutting shifting teeth 26 are uniformly distributed on the rotating shaft 25 in the circumferential direction, and the cutting shifting teeth 26 are scraping plates with arc-shaped sections.
The driving mechanism 20 is a stepping motor, and can well control the rotation of the motor.
After the feeder hopper was filled with loess, utilize to push down to dial synchronous outer gyration of tooth and input the casing to loess in, rotate through the screw axis and make stemming spill over from the stemming export, stemming removes along cutting off the tooth groove of dialling, and the leading-end contacts proximity switch, cuts off through PLC control system instruction and dials the rotatory one page angle of tooth, reaches shaping stemming and cuts the vanning. The automatic loess feeding system is installed on the feed inlet of the original stemming machine, the motor of the original stemming forming machine is decelerated by a speed reducer with a cycloid needle to provide driving, the driving is decelerated and meshed to the shifting teeth through two stages of straight-tooth gears, two 1:1 straight-tooth gears are installed at the tail ends of the shifting teeth, and the two gears are meshed with each other, so that the synchronous outward rotation of the two loess shifting teeth is achieved, and the purpose of replacing manual soil adding and soil smashing is achieved. The stemming cutting and boxing system is automatically controlled by an LS120-SE type PLC, cutting and boxing of stemming are realized by utilizing internal and external alternate rotation and positioning of six pages of shifting teeth which act independently, and an electric appliance is provided with two proximity switches.
The equipment is applied to achieve the purposes of reducing personnel, improving efficiency and reducing cost. The equipment has low failure rate due to small working torque and micro-current state, and has common accessories and low maintenance cost. The overall power of the intercepting and boxing system is 0.2KW, the power rate is 50%, the actual power is only 0.1KW, and the electricity is saved; the operation of the device is now possible with just one person for more than two people.
The specific embodiments of the present invention should not be construed as limiting the invention, and all similar constructions and modifications utilizing the same are intended to be included within the scope of the present invention.

Claims (5)

1. The utility model provides an automatic processing vanning stemming machine which characterized in that: the stemming forming machine comprises a stemming forming machine, the stemming forming machine comprises a motor, a speed reducer, a casing, a spiral shaft and a feed hopper, the motor is connected with a power input shaft of the speed reducer, a power output shaft of the speed reducer is connected with the spiral shaft, the spiral shaft is arranged in the casing, the feed hopper is arranged on the casing, the tail of the casing is connected with the feed hopper, a stemming outlet is arranged on the feed hopper, the stemming forming machine further comprises an automatic loess feeding system and a stemming cutting and boxing system, the stemming outlet is provided with a stemming cutting and boxing system, the automatic loess feeding system comprises a gear box, a first gear shaft, a second gear shaft and a third gear shaft which are arranged in parallel in the gear box, a shifting gear shaft A and a shifting gear shaft B which are arranged in parallel in the feed hopper, a first-stage driving pinion is sleeved on the first gear shaft, a first-stage driven gearwheel and a second-stage, a second-stage driven large gear is sleeved on the third gear shaft and meshed with a second-stage driving small gear, the front end of the first gear shaft extends out of the gear box and is connected with the power transmission of the speed reducer through a flange, the rear end of the first gear shaft extends out of the gear box and is connected with the screw shaft, the third gear shaft extends out of the gear box and is connected with a tooth shifting shaft A, a straight-tooth gear A is arranged at the tail end of the tooth shifting shaft A, a straight-tooth gear B meshed with a straight-tooth gear A box is arranged at the tail end of the tooth shifting shaft B, and downward pressing shifting teeth are arranged on the tooth shifting shaft A and the tooth;
the stemming cutting and boxing system comprises a driving mechanism, a proximity switch, a PLC (programmable logic controller), an outer box body and a six-blade shifting tooth cutting device, wherein the proximity switch is electrically connected with a signal input end of the PLC;
six leaf dial tooth cutting device include that the pivot is dialled with six cutting off, the equipartition has six to cut off to dial the tooth in the circumference of pivot, cuts off to dial the tooth and be the arc scraper blade of cross-section.
2. The automatic processing and boxing stemming machine according to claim 1, characterized in that: the first gear shaft, the second gear shaft and the third gear shaft are rotatably installed in the gear box through sliding bearings, and the shifting gear shaft A and the shifting gear shaft B are rotatably installed in the feed hopper through sliding bearings.
3. The automatic processing and boxing stemming machine according to claim 1, characterized in that: the first gear shaft and the screw shaft are coaxially and integrally arranged.
4. The automatic processing and boxing stemming machine according to claim 1, characterized in that: the transmission ratio of the straight-tooth gear B meshed with the straight-tooth gear A box is 1: 1.
5. The automatic processing and boxing stemming machine according to claim 1, characterized in that: the driving mechanism is a stepping motor.
CN201711458986.7A 2017-12-28 2017-12-28 Automatic processing and boxing stemming machine Active CN107932694B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711458986.7A CN107932694B (en) 2017-12-28 2017-12-28 Automatic processing and boxing stemming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711458986.7A CN107932694B (en) 2017-12-28 2017-12-28 Automatic processing and boxing stemming machine

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CN107932694A CN107932694A (en) 2018-04-20
CN107932694B true CN107932694B (en) 2019-12-27

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112659326B (en) * 2020-12-21 2022-04-01 浙江广厦建设职业技术大学 Intelligent building brick manufacturing device

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006142482A (en) * 2004-10-20 2006-06-08 Isamu Kawakami Extrusion molding machine
CN2928439Y (en) * 2006-08-02 2007-08-01 刘印喜 Mud preparing machine
CN201382749Y (en) * 2009-03-16 2010-01-13 沈长生 Stemmer
CN201960651U (en) * 2010-12-30 2011-09-07 王颖辉 Blasthole mud machine
CN203731968U (en) * 2014-03-27 2014-07-23 淮北恒远工程建材设备有限责任公司 Mine three-shaft linkage self-feeding stemming machine

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Inventor after: Tang Xinghai

Inventor after: Gao Shuang

Inventor after: Dong Qinkai

Inventor after: Li Gongping

Inventor after: Meng Wen

Inventor after: Wang Yanbing

Inventor before: Tang Xinghai

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