CN107918025A - Full-automatic hot melt dispersion experiment machine - Google Patents
Full-automatic hot melt dispersion experiment machine Download PDFInfo
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- CN107918025A CN107918025A CN201711132529.9A CN201711132529A CN107918025A CN 107918025 A CN107918025 A CN 107918025A CN 201711132529 A CN201711132529 A CN 201711132529A CN 107918025 A CN107918025 A CN 107918025A
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- experiment machine
- transportation manipulator
- vessel
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- 239000012943 hotmelt Substances 0.000 title claims abstract description 83
- 239000006185 dispersion Substances 0.000 title claims abstract description 54
- 238000002474 experimental method Methods 0.000 title claims abstract description 53
- 239000002002 slurry Substances 0.000 claims abstract description 47
- 239000000203 mixture Substances 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000003860 storage Methods 0.000 claims description 22
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000012360 testing method Methods 0.000 abstract description 10
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 230000032258 transport Effects 0.000 description 6
- 230000000007 visual effect Effects 0.000 description 6
- 238000011161 development Methods 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000011268 mixed slurry Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/00584—Control arrangements for automatic analysers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/38—Diluting, dispersing or mixing samples
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/44—Sample treatment involving radiation, e.g. heat
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Accessories For Mixers (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Full-automatic hot melt dispersion experiment machine provided by the invention, is related to field of automated mechanical technology.The full-automatic hot melt dispersion experiment machine includes mixture expirement system, transhipment vessel, transportation manipulator, high temperature hot melt system, slurry decentralized system, moving assembly and control system.Transportation manipulator is installed on moving assembly, mixture expirement system is connected with transhipment vessel, transhipment vessel are moved in high temperature hot melt system and are heated by transportation manipulator, and after heating, the transhipment vessel in high temperature hot melt system are moved in slurry decentralized system by transportation manipulator.Transportation manipulator uses five axis robots.The full-automatic hot melt dispersion experiment machine control accuracy is high, is active in one's movements, and test result is stablized, and experimental efficiency is high, can realize that what slurry disperseed is automatically performed.
Description
Technical field
The present invention relates to field of automated mechanical technology, in particular to a kind of full-automatic hot melt dispersion experiment machine.
Background technology
Basic material of the electrocondution slurry as electronics industry, global use scope is very wide, and the current base material exploitation of the sector
Mainly based on the small-scale test development in laboratory, then to batch continuous production.
In the process of development, for a long time by technologist's manual testing's calibrating parameters, then according to different batches
Inspection result carries out, and test data is uncontrollable, causes test result extremely unstable, experimental data inadequate specification and can not be instant
Allotment.
Moreover, in experimentation, there are many subjective factors for manual operation, it is also possible to the feelings of operation error occurs
Condition, causes unnecessary loss.
In view of this, a kind of full-automatic hot melt dispersion experiment machine is designed and manufactured, can be to each term system in operation process
Number is accurately sampled, and sequence can be walked to risky operation and carries out security protection and is automatically brought into operation, greatly facilitates laboratory research
Personnel and the operation of factory technics personnel, are the technical problems for being badly in need of improving in conductive slurry development process.
The content of the invention
It is an object of the invention to provide a kind of full-automatic hot melt dispersion experiment machine, including mixture expirement system, transporter
Ware, transportation manipulator, high temperature hot melt system, slurry decentralized system and moving assembly.Transportation manipulator uses five axis robots, peace
On moving assembly, mixture expirement system is connected with transhipment vessel, and transportation manipulator will transport vessel and be moved to high temperature hot melt
Heated in system, after heating, the transhipment vessel in high temperature hot melt system are moved to slurry by transportation manipulator to be disperseed
In system.Slurry dispersion experiment it is each during each term coefficient can accurately be sampled, efficiently solve current exploitation
During manually calibrating parameters limitation and unstable test result the problem of.
The present invention also aims to provide another full-automatic hot melt dispersion experiment machine, including mixture expirement system, turn
Transport vessel, transportation manipulator, high temperature hot melt system, slurry decentralized system, moving assembly and operation panel.Operation panel respectively with
Mixture expirement system, transhipment vessel, transportation manipulator, high temperature hot melt system, slurry decentralized system, moving assembly connection, are used for
Regulation and control work in every state simultaneously gathers every experiment coefficient, improves conventional efficient and accuracy rate, shortens the research and development week of electrocondution slurry
Phase.
The present invention, which improves its technical problem, to be realized using following technical solution.
A kind of full-automatic hot melt dispersion experiment machine provided by the invention, the full-automatic hot melt dispersion experiment machine include batch mixing
Experimental system, transhipment vessel, transportation manipulator, high temperature hot melt system, slurry decentralized system, moving assembly and control system.
The transportation manipulator is installed on the moving assembly, and the mixture expirement system connects with the transhipment vessel
Connecing, the transhipment vessel are moved in the high temperature hot melt system and are heated by the transportation manipulator, after heating, institute
State transportation manipulator the transhipment vessel in the high temperature hot melt system are moved in the slurry decentralized system.
The control system and the mixture expirement system, the transhipment vessel, the transportation manipulator, the high warm
Molten system, the slurry decentralized system, moving assembly connection；The control system further includes data acquisition module, described
Data acquisition module is sampled and recorded to every operation coefficient；The control system is controlled using PLC program.The transhipment
Manipulator uses five axis robots.
Further, the mixture expirement system includes storage container, agitating device and splicing groove.The agitating device bag
Pedestal, transmission component and rabble are included, the transmission component is installed on the pedestal, the rabble and the transmission component
Connection, the rabble are equipped with moving blade, and the storage container is installed on the pedestal, one end peace of the rotating bar
On the pedestal, the other end of the rotating bar is stretched into the storage container, and the moving blade is located to be deposited described
In storage container；The splicing groove is connected with the storage container.
Further, the transmission component includes the first motor, first bevel gear, second bevel gear, the first cone tooth
Wheel and second bevel gear intermeshing；First motor is installed on the pedestal, first motor and described the
One bevel gear connects, and the second bevel gear is connected with the rabble.
Further, the rabble is equipped with moving blade described in three groups, and moving blade described in three groups is along the stirring
The axially spaced-apart distribution of bar；The quantity of moving blade described in every group is the two neighboring moving blade in three, same group
Between be in 120 degree of angles, each moving blade is twist.
Further, the splicing groove is obliquely installed, and one end of the splicing groove is connected with the storage container, described to connect
The other end of hopper is connected with the transhipment vessel, and the splicing groove is higher than the splicing groove close to one end of the storage container
Close to one end of the transhipment vessel；A drainage block, the drainage block are respectively equipped with two side in the middle part of the splicing groove
One end extension towards the middle part of the splicing groove close to the transhipment vessel, the runner that formation width is gradually reduced.
Further, the transportation manipulator includes mounting base, and the mounting base is arranged on the moving assembly, the peace
Dress seat is equipped with rotation section and pars contractilis, and the pars contractilis can be rotated around the mounting base, and the mounting base is equipped with first
Track, the pars contractilis are installed on first track and can be moved along first track；The one of the pars contractilis
End is equipped with clamper, and the clamper includes two fixture blocks being oppositely arranged, and the fixture block is arc-shaped, the radian of the fixture block
It is adapted with the surface radian of the transhipment vessel.
Further, the moving assembly includes support base, the second motor and conveyer belt, and the support base is equipped with two
The second parallel track, the both ends of the support base are equipped with fixed block, and two fixed blocks are connected by connecting rod, and described
Two tracks are located at the both sides of the fixed block, and the mounting base is connected in the connecting rod；The bottom of the mounting base is equipped with
Sliding block, the sliding block are connected with second track and can slided along second track is opposite, the conveyer belt and institute
Mounting base is stated to be fixedly connected.
Further, the high temperature hot melt system includes heating furnace, and the heating furnace is equipped with automatically-controlled door, on the automatically-controlled door
Equipped with the first inductor, the clamper is equipped with the second inductor, when second inductor is close to first inductor,
The automatically-controlled door is opened；When second inductor is away from first inductor, the automatically-controlled door is closed；In the heating furnace
Equipped with accommodating cavity, the transhipment vessel are placed in the accommodating cavity and heat by the transportation manipulator, after heating, institute
Transportation manipulator is stated to be transferred to the transhipment vessel in the slurry decentralized system out of described accommodating cavity.
Further, the slurry decentralized system includes scattered platform, and the scattered platform is equipped with the first roller and the
Second wheel, first roller and second roller are arranged in parallel；The cooling platform is equipped with heat emission hole, described scattered flat
The bottom of platform is equipped with movable pulley.
Another full-automatic hot melt dispersion experiment machine provided by the invention, the full-automatic hot melt dispersion experiment machine include mixed
Expect experimental system, transhipment vessel, transportation manipulator, high temperature hot melt system, slurry decentralized system, moving assembly, operation panel and
Mobile terminal.
The transportation manipulator is installed on the moving assembly, and the mixture expirement system connects with the transhipment vessel
Connecing, the transhipment vessel are moved in the high temperature hot melt system and are heated by the transportation manipulator, after heating, institute
State transportation manipulator the transhipment vessel in the high temperature hot melt system are moved in the slurry decentralized system.
The operation panel respectively with the mixture expirement system, it is described transhipment vessel, the transportation manipulator, the height
Warm hot melt system, the slurry decentralized system, the moving assembly are electrically connected, and the operation panel includes display screen and operation
Key, the display screen are used for the operating status for showing the full-automatic hot melt dispersion experiment machine, and the operated key is used to regulate and control institute
State the operating status of full-automatic hot melt dispersion experiment machine.
The mobile terminal is connected with the operation panel, can realize long-range monitoring and manipulation.The transportation manipulator
Using five axis robots.
Full-automatic hot melt dispersion experiment machine provided by the invention has the beneficial effect of the following aspects：
Full-automatic hot melt dispersion experiment machine provided by the invention, including mixture expirement system, transhipment vessel, transhipment machinery
Hand, high temperature hot melt system, slurry decentralized system, moving assembly and operation panel.By operation panel respectively with mixture expirement system,
Vessel, transportation manipulator, high temperature hot melt system, slurry decentralized system, moving assembly connection are transported, for regulating and controlling work in every shape
State simultaneously gathers every experiment coefficient, improves conventional efficient and accuracy rate.The full-automatic hot melt dispersion experiment machine disperses reality to slurry
Test it is each during each term coefficient can accurately be sampled, efficiently solve artificial calibrating parameters in current development process
Limitation and unstable test result the problem of, greatly shorten the R＆D cycle of electrocondution slurry, it is easy to operate, securely and reliably,
Experimentation is controllable, has great popularizing application prospect.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair
The restriction of scope, for those of ordinary skill in the art, without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the structural representation at the first visual angle of the full-automatic hot melt dispersion experiment machine that the specific embodiment of the invention provides
Figure；
Fig. 2 is the structural representation at the second visual angle of the full-automatic hot melt dispersion experiment machine that the specific embodiment of the invention provides
Figure；
Fig. 3 is the structural representation at the 3rd visual angle of the full-automatic hot melt dispersion experiment machine that the specific embodiment of the invention provides
Figure；
Fig. 4 is that the structure of the mixture expirement system for the full-automatic hot melt dispersion experiment machine that the specific embodiment of the invention provides is shown
It is intended to.
Icon：100- automatically heats dispersion experiment machine；110- mixture expirement systems；111- pedestals；112- storage containers；
113- rabbles；115- splicing grooves；117- drains block；120- transports vessel；130- transportation manipulators；131- mounting bases；133-
Rotation section；135- pars contractilis；137- fixture blocks；140- moving assemblies；1401- support bases；141- conveyer belts；142- fixed blocks；
143- connecting rods；The second tracks of 145-；150- high temperature hot melt systems；160- slurry decentralized systems；The first rollers of 161-；163-
Second wheel；165- movable pulleys；167- heat emission holes；170- operation panels.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, instead of all the embodiments.The present invention implementation being usually described and illustrated herein in the accompanying drawings
The component of example can be arranged and designed with a variety of configurations.
Therefore, below the detailed description of the embodiment of the present invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.Based on the embodiments of the present invention, this area is common
Technical staff's all other embodiments obtained without creative efforts, belong to the model that the present invention protects
Enclose.
In the description of the present invention, it is to be understood that the orientation or position relationship of the instruction such as term " on ", " under " are base
In orientation shown in the drawings or position relationship, or product of the present invention using when the orientation usually put or position relationship, or
Person is the orientation or position relationship that those skilled in the art usually understand, is for only for ease of the description present invention and simplifies description,
Rather than instruction or imply signified equipment or element must have specific orientation, with specific azimuth configuration and operation, because
This is not considered as limiting the invention.
" first ", " second " etc. of the present invention, is used only for being distinguish between in description, not special implication.
In the description of the present invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；Can be
It is connected directly, can also be indirectly connected by intermediary.For the ordinary skill in the art, can be with concrete condition
Understand the concrete meaning of above-mentioned term in the present invention.
Fig. 1 is that the structure at the first visual angle of the full-automatic hot melt dispersion experiment machine 100 that the specific embodiment of the invention provides is shown
It is intended to, Fig. 2 is the structural representation at the second visual angle of the full-automatic hot melt dispersion experiment machine 100 that the specific embodiment of the invention provides
Figure, refer to Fig. 1 and Fig. 2.
A kind of full-automatic hot melt dispersion experiment machine 100 provided in this embodiment, the full-automatic dispersion experiment machine 100 that heats include
Mixture expirement system 110, transhipment vessel 120, transportation manipulator 130, high temperature hot melt system 150, slurry decentralized system 160, shifting
Dynamic component 140 and control system.
Transportation manipulator 130 is installed on moving assembly 140, and mixture expirement system 110 is connected with transhipment vessel 120, is turned
Transhipment vessel 120 are moved in high temperature hot melt system 150 and are heated by fortune manipulator 130, after heating, transportation manipulator
130 are moved to the transhipment vessel 120 in high temperature hot melt system 150 in slurry decentralized system 160.
Control system and mixture expirement system 110, transhipment vessel 120, transportation manipulator 130, high temperature hot melt system 150,
Slurry decentralized system 160, moving assembly 140 connect；Control system further includes data acquisition module, and data acquisition module is to items
Operation coefficient is sampled and recorded；Control system is controlled using PLC program.
Preferably, transportation manipulator 130 uses five axis robots, and freely, mobile transhipment vessel 120 are rapidly and efficiently for movement.
Fig. 3 is that the structure at the 3rd visual angle of the full-automatic hot melt dispersion experiment machine 100 that the specific embodiment of the invention provides is shown
It is intended to, Fig. 4 is the knot of the mixture expirement system 110 for the full-automatic hot melt dispersion experiment machine 100 that the specific embodiment of the invention provides
Structure schematic diagram, refer to Fig. 3 and Fig. 4.
Specifically, mixture expirement system 110 includes storage container 112, agitating device and splicing groove 115.Agitating device bag
Pedestal 111, transmission component and rabble 113 are included, transmission component is installed on pedestal 111, and rabble 113 connects with transmission component
Connect, rabble 113 is equipped with moving blade, and storage container 112 is installed on pedestal 111, and one end of rotating bar is installed on pedestal
On 111, the other end of rotating bar is stretched into storage container 112, and moving blade is located in storage container 112.Splicing groove 115 is with depositing
Storage container 112 connects.
Transmission component includes the first motor, first bevel gear, second bevel gear, and first bevel gear and second bevel gear are mutual
Engagement；First motor is installed on pedestal 111, and the first motor is connected with first bevel gear, and second bevel gear connects with rabble 113
Connect.
Certainly, be not limited to that, transmission component can also be gear engagement passing power, or piston stretch drive it is convex
The mode rotated is taken turns, the rotation of rabble 113 is realized, achievees the purpose that uniform mixed slurry.
Preferably, rabble 113 is equipped with three groups of moving blades, axially spaced-apart of three groups of moving blades along rabble 113
Distribution.It between the two neighboring moving blade in three, same group is in 120 degree of angles that the quantity of every group of moving blade, which is, Mei Gezhuan
Movable vane piece twist, slurry mix evenly, it is more abundant.
Splicing groove 115 is obliquely installed, and one end of splicing groove 115 is connected with storage container 112, the other end of splicing groove 115
It is connected with transhipment vessel 120, splicing groove 115 is close to one end of storage container 112 higher than splicing groove 115 close to transhipment vessel 120
One end.It is respectively equipped with a drainage block 117 on the two side at the middle part of splicing groove 115, drainage block 117 is towards in splicing groove 115
Portion is close to one end extension of transhipment vessel 120, the runner that formation width is gradually reduced.The width of flow field end is less than transhipment vessel
120 opening diameter, all flows into transhipment vessel 120 easy to mixed slurry, avoids around the waste and pollution of slurry
Parts.
Preferably, acceleration transducer is additionally provided with rabble 113, for detecting the velocity of rotation of rabble 113.Stirring
The velocity of rotation of bar 113 can be regulated and controled by the control system being attached thereto, and realize that height acceleration and deceleration are mixed, with suitable
The uniform mixing of various types of materials is answered, mixing efficiency is high.
Fig. 1 to Fig. 3 is continued referring to, transportation manipulator 130 includes mounting base 131, and mounting base 131 is arranged on moving assembly
On 140, mounting base 131 is equipped with rotation section 133 and pars contractilis 135, and pars contractilis 135 can be rotated around mounting base 131, mounting base
131 are equipped with the first track, and pars contractilis 135 is installed on the first track and can be moved along the first track.Pars contractilis 135
One end be equipped with clamper, clamper includes two fixture blocks 137 being oppositely arranged, and fixture block 137 is arc-shaped, the arc of fixture block 137
Spend and be adapted with transporting the surface radian of vessel 120, during the way of transfer transhipment vessel 120, arc-shaped fixture block 137 presss from both sides
Hold it is more firm, more stable, avoid transhipment vessel 120 drop.
Moving assembly 140 includes support base 1401, the second motor and conveyer belt 141, and support base 1401 is equipped with two and puts down
The second capable track 145, the both ends of support base 1401 are equipped with fixed block 142, and two fixed blocks 142 are connected by connecting rod 143,
Second track 145 is located at the both sides of fixed block 142, and mounting base 131 is connected in connecting rod 143, and connecting rod 143 is to mounting base
131 device supporting roles.The bottom of mounting base 131 is equipped with sliding block, and sliding block is connected with the second track 145 and can be along the second rail
Road 145 is opposite to be slided, and conveyer belt 141 is fixedly connected with mounting base 131.When conveyer belt 141 is moved down in the driving effect of driver
When dynamic, mounting base 131 is driven to move together, i.e., five axis robots move together.The sliding block of 131 bottom of mounting base is in the second track
Slided on 145, ensure that transportation manipulator 130 is more efficient along rectilinear movement, movement.
High temperature hot melt system 150 includes heating furnace, and heating furnace is equipped with automatically-controlled door, and automatically-controlled door is equipped with the first inductor, folder
Holder is equipped with the second inductor, and when the second inductor is close to the first inductor, automatically-controlled door is opened.Second inductor is away from first
During inductor, automatically-controlled door is closed.Accommodating cavity is equipped with heating furnace, transportation manipulator 130 will transport vessel 120 and be placed on accommodating sky
Intracavitary heats, and after heating, transhipment vessel 120 are emptied calmly intracavitary and are transferred to slurry decentralized system by transportation manipulator 130
In 160.
Slurry decentralized system 160 includes scattered platform, and scattered platform is equipped with the first roller 161 and the second roller 163, the
One roller 161 and the second roller 163 are arranged in parallel.Cooling platform is equipped with heat emission hole 167, and the bottom of cooling platform is equipped with movement
Wheel 165.
Another full-automatic hot melt dispersion experiment machine 100 provided in this embodiment, the full-automatic dispersion experiment machine 100 that heats wrap
Include mixture expirement system 110, transhipment vessel 120, transportation manipulator 130, high temperature hot melt system 150, slurry decentralized system 160,
140 operation panel 170 of moving assembly and mobile terminal.
Transportation manipulator 130 is installed on moving assembly 140, and mixture expirement system 110 is connected with transhipment vessel 120, is turned
Transhipment vessel 120 are moved in high temperature hot melt system 150 and are heated by fortune manipulator 130, after heating, transportation manipulator
130 are moved to the transhipment vessel 120 in high temperature hot melt system 150 in slurry decentralized system 160.
Operation panel 170 heats with mixture expirement system 110, transhipment vessel 120, transportation manipulator 130, high temperature respectively and is
System 150, slurry decentralized system 160, moving assembly 140 are electrically connected, and operation panel 170 includes display screen and operated key, display screen
For showing the operating status of full-automatic hot melt dispersion experiment machine 100, operated key is used to regulate and control full-automatic hot melt dispersion experiment machine
100 operating status.Mobile terminal is connected with operation panel 170, can realize that long-range monitoring and manipulation, mobile terminal can be
The electronic equipments such as mobile phone, tablet computer, laptop, transportation manipulator 130 use five axis robots.Whole slurry mixed
Journey, moving process, slurry heating process and the slurry dispersion process of transhipment vessel 120 are automatically controlled by PLC program, data
Acquisition module uses DTU data acquisition modules, possesses the function of online record data, and PLC can use Mitsubishi FX3U-20MT, leads to
Manual intervention regulation and control can be carried out by crossing operation panel 170.
Full-automatic hot melt dispersion experiment machine 100 provided by the invention, its operation principle is as follows：
The material that operating personnel test needs is ready, is sent into mixture expirement system 110, passes through mixture expirement system
The height acceleration and deceleration mixing of system 110, realizes the uniform mixing of various types of materials, then is sent into transhipment vessel automatically by splicing groove 115
120, then five axis transportation manipulators 130 will transport after vessel 120 grip, be automatically fed into high temperature hot melt system 150, be heated at high temperature
Fire door is automatically closed, and by timing heating (heating time and heating-up temperature are different according to different materials setting), heating finishes
Afterwards, fire door is opened, pickup transhipment vessel 120 in heating furnace are then put in by transportation manipulator 130 again, then will transport vessel
120 are moved to the top of slurry decentralized system 160, and temperature of high temperature slurry is poured into decentralized system, the first roller 161 and second light and slowly
Roller 163 rotates, and completes after heating working in dispersion, then is returned to vessel at a distance by manipulator, carries out next round working in dispersion.
In conclusion full-automatic hot melt dispersion experiment machine 100 provided by the invention has the beneficial effect of the following aspects
Fruit：
Full-automatic hot melt dispersion experiment machine 100 provided by the invention, whole-course automation control can be independently to all realities
The process of testing is automatically brought into operation, and each term coefficient in operation process accurately can be sampled, and can be walked sequence to risky operation and be carried out
Security protection and it is automatically brought into operation, greatly facilitates the operation of laboratory researchers and factory technics personnel, possess online note
Data, movement tutorial function are recorded, and there is Internet of Things data transfer, facilitates remote monitoring by mobile phone gathered data etc.,
Automation and intelligence degree are high.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various changes, combination and change.Within the spirit and principles of the invention, made
Any modification, equivalent substitution, improvement and etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of full-automatic hot melt dispersion experiment machine, it is characterised in that it is real that the full-automatic hot melt dispersion experiment machine includes batch mixing
Check system, transhipment vessel, transportation manipulator, high temperature hot melt system, slurry decentralized system, moving assembly and control system；
The transportation manipulator is installed on the moving assembly, and the mixture expirement system is connected with the transhipment vessel, institute
State transportation manipulator the transhipment vessel are moved in the high temperature hot melt system and are heated, after heating, described turn
The transhipment vessel in the high temperature hot melt system are moved in the slurry decentralized system by fortune manipulator；The control system
System and the mixture expirement system, the transhipment vessel, the transportation manipulator, the high temperature hot melt system, the slurry point
The system of dissipating, moving assembly connection；The control system further includes data acquisition module, and the data acquisition module is to items
Operation coefficient is sampled and recorded；The control system is controlled using PLC program；
The transportation manipulator uses five axis robots.
2. full-automatic hot melt dispersion experiment machine according to claim 1, it is characterised in that the mixture expirement system includes
Storage container, agitating device and splicing groove；The agitating device includes pedestal, transmission component and rabble, the transmission component
On the pedestal, the rabble is connected with the transmission component, and the rabble is equipped with moving blade, described to deposit
Storage container is installed on the pedestal, and one end of the rotating bar is installed on the pedestal, and the other end of the rotating bar is stretched
Enter in the storage container, the moving blade is located in the storage container；The splicing groove connects with the storage container
Connect.
3. full-automatic hot melt dispersion experiment machine according to claim 2, it is characterised in that the transmission component includes first
Motor, first bevel gear, second bevel gear, the first bevel gear and second bevel gear intermeshing；First electricity
Machine is installed on the pedestal, and first motor is connected with the first bevel gear, the second bevel gear and the stirring
Bar connects.
4. full-automatic hot melt dispersion experiment machine according to claim 3, it is characterised in that the rabble is equipped with three groups
The moving blade, moving blade described in three groups are distributed along the axially spaced-apart of the rabble；The number of moving blade described in every group
It is in 120 degree of angles to measure between the two neighboring moving blade in three, same group, and each moving blade is helically
Shape.
5. full-automatic hot melt dispersion experiment machine according to claim 4, it is characterised in that the splicing groove is obliquely installed,
One end of the splicing groove is connected with the storage container, and the other end of the splicing groove is connected with the transhipment vessel, described
Splicing groove is close to one end of the storage container higher than the splicing groove close to one end of the transhipment vessel；In the splicing groove
A drainage block is respectively equipped with the two side in portion, the drainage block is towards the middle part of the splicing groove close to the transhipment vessel
One end extends, the runner that formation width is gradually reduced.
6. full-automatic hot melt dispersion experiment machine according to claim 1, it is characterised in that the transportation manipulator includes peace
Seat is filled, the mounting base is arranged on the moving assembly, and the mounting base is equipped with rotation section and pars contractilis, the pars contractilis energy
Enough to be rotated around the mounting base, the mounting base is equipped with the first track, and the pars contractilis is installed on first track, simultaneously
And it can be moved along first track；One end of the pars contractilis is equipped with clamper, and the clamper includes two and sets relatively
The fixture block put, the fixture block are arc-shaped, and the radian of the fixture block and the surface radian of the transhipment vessel are adapted.
7. full-automatic hot melt dispersion experiment machine according to claim 6, it is characterised in that the moving assembly includes support
Seat, the second motor and conveyer belt, the support base are equipped with two the second parallel tracks, and the both ends of the support base are equipped with admittedly
Determine block, two fixed blocks are connected by connecting rod, and second track is located at the both sides of the fixed block, the mounting base
It is connected in the connecting rod；The bottom of the mounting base is equipped with sliding block, and the sliding block is connected with second track and energy
Enough to be slided along second track is opposite, the conveyer belt is fixedly connected with the mounting base.
8. full-automatic hot melt dispersion experiment machine according to claim 6, it is characterised in that the high temperature hot melt system includes
Heating furnace, the heating furnace are equipped with automatically-controlled door, and the automatically-controlled door is equipped with the first inductor, and the clamper is equipped with the second sense
Device is answered, when second inductor is close to first inductor, the automatically-controlled door is opened；Second inductor is away from described
During the first inductor, the automatically-controlled door is closed；It is equipped with accommodating cavity in the heating furnace, the transportation manipulator is by the transhipment
Vessel are placed on heating in the accommodating cavity, and after heating, the transportation manipulator houses the transhipment vessel from described
It is transferred in cavity in the slurry decentralized system.
9. full-automatic hot melt dispersion experiment machine according to claim 1, it is characterised in that the slurry decentralized system includes
Scattered platform, the scattered platform are equipped with the first roller and the second roller, and first roller is parallel with second roller
Set；The scattered platform is equipped with heat emission hole, and the bottom of the cooling platform is equipped with movable pulley.
10. a kind of full-automatic hot melt dispersion experiment machine, it is characterised in that it is real that the full-automatic hot melt dispersion experiment machine includes batch mixing
Check system, transhipment vessel, transportation manipulator, high temperature hot melt system, slurry decentralized system, moving assembly, operation panel and movement
Terminal；
The transportation manipulator is installed on the moving assembly, and the mixture expirement system is connected with the transhipment vessel, institute
State transportation manipulator the transhipment vessel are moved in the high temperature hot melt system and are heated, after heating, described turn
The transhipment vessel in the high temperature hot melt system are moved in the slurry decentralized system by fortune manipulator；
The operation panel is warmed with the mixture expirement system, the transhipment vessel, the transportation manipulator, the height respectively
Molten system, the slurry decentralized system, the moving assembly are electrically connected, and the operation panel includes display screen and operated key, institute
State the operating status that display screen is used to show the full-automatic hot melt dispersion experiment machine, the operated key be used to regulate and control it is described it is complete from
The operating status of dynamic hot melt dispersion experiment machine；The mobile terminal is connected with the operation panel, can realize long-range monitoring and
Manipulation；
The transportation manipulator uses five axis robots.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711132529.9A CN107918025B (en) | 2017-11-15 | 2017-11-15 | Full-automatic hot melt dispersion experiment machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711132529.9A CN107918025B (en) | 2017-11-15 | 2017-11-15 | Full-automatic hot melt dispersion experiment machine |
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| CN107918025A true CN107918025A (en) | 2018-04-17 |
| CN107918025B CN107918025B (en) | 2021-11-19 |
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| CN201711132529.9A Expired - Fee Related CN107918025B (en) | 2017-11-15 | 2017-11-15 | Full-automatic hot melt dispersion experiment machine |
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| CN107918025B (en) | 2021-11-19 |
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