CN107906998A - A kind of high-performance condensing heat-exchanging pipe based on biomimetic features - Google Patents

A kind of high-performance condensing heat-exchanging pipe based on biomimetic features Download PDF

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Publication number
CN107906998A
CN107906998A CN201711021902.3A CN201711021902A CN107906998A CN 107906998 A CN107906998 A CN 107906998A CN 201711021902 A CN201711021902 A CN 201711021902A CN 107906998 A CN107906998 A CN 107906998A
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China
Prior art keywords
biomimetic features
exchanging pipe
condensing heat
heat
hydrophobic
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CN201711021902.3A
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CN107906998B (en
Inventor
施娟
冯东阳
陈振乾
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Southeast University
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Southeast University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The invention discloses a kind of high-performance condensing heat-exchanging pipe based on biomimetic features, is a kind of high-performance condensing heat-exchanging pipe based on biomimetic features, for draining vapor or organic vapor high-efficiency condensation and in time condensate liquid.The condensing heat-exchanging pipe includes the heat exchanger tube base tube (1) with hydrophobic micro-channel structure, the super hydrophobic base (2) being arranged on heat exchanger tube base tube (1) surface, the hydrophobic micro-channel structure (4) being distributed in the super hydrophobic base (2) and the needle-shaped hydrophilic biomimetic features (3) being distributed on the hydrophobic micro-channel structure (4).The heat exchanger tube base tube handled by the spray drying technology based on ultrasonic atomization effectively improves the surface property of material, reduces surface energy, and more stable pearl condensation is formed in heat exchange pipe surface;The liquid pearl that the hydrophobic micro-channel of distribution on the condensation surfaces can will be moved to the needle-shaped hydrophilic biomimetic features root guides in time, ensures being smoothed out for condensation cycle.

Description

A kind of high-performance condensing heat-exchanging pipe based on biomimetic features
Technical field
The present invention relates to a kind of high-efficiency condensation heat exchanger tube for being widely used in the fields such as the energy, electronics, refrigeration, and in particular to Be a kind of to improve the high-performance condensing heat-exchanging pipe based on biomimetic features that designs of condensing heat-exchange efficiency.
Background technology
Steam condensation heat transfer process is widely present in the industrial circles such as the energy, chemical industry, refrigeration, and steam condensation can produce big Latent heat is measured, therefore the recycling of latent heat is particularly significant for energy-saving and emission-reduction.In refrigeration industry, using the condensation of condensation efficiency higher Device can reduce condenser area, save material.In addition, when in steam there are during incoagulable gas, can liquid film or drop with One layer of air film is formed between mixed gas so that resistance to mass tranfer is added between steam and gas-liquid interface or condenser wall, sternly Condensing heat-exchange performance is weakened again.In conclusion condensation efficiency is improved, the heat in high efficiente callback steam condensation process, to me State's industrial expansion and promotion energy-saving and emission-reduction are of great significance.
According to surface of solids microstructure and wetting characteristics, steam condensation can be divided into film condensation and pearl condensation.Pearl Condensation is a kind of more efficient heat transfer type relative to film condensation, its condensation coefficient improves 1-2 number than film condensation Magnitude.Heat transfer area can be greatly reduced in the realization of pearl condensation, and very big income is obtained in terms of economy and environment.It is but actual On, pearl condensation be it is a kind of comprising drop coring, growth, merging, depart from dynamic circulation process, have Analysis On Multi-scale Features and By multifactor impact.Pearl condenses the surface condition for being largely dependent upon heat exchanger tube, is industrially a kind of relatively difficult to achieve And unstable condensate form.
Cactus is efficiently catchmented using the super hydrophilic material for the thorn structure for being distributed in stem surface, due to the point of needle-shaped thorn End section radius is less than root section radius so that droplet is constantly transported under the action of laplace pressure difference to bore spine root It is dynamic.After droplet is assembled in root, transmitted along the backbone groove with hydrophobic wax top layer, and assemble other droplets by its band Walk, so as to complete a circulation of catchmenting.
Exchange tube surface is using one of major technique that process for treating surface is raising condensing heat-exchange efficiency, generally use Pod road adds the modes such as low rib to increase heat exchange area, while condensation water is more easily discharged under the action of surface tension, The thickness of condensate film is reduced, so as to achieve the purpose that to strengthen condensing heat-exchange.But the condensing mode that above method is realized is equal For film condensation, condensate film is attached to one thermal resistance of formation on tube wall so that the gas for needing to condense can not direct contacting pipe Wall, causes cooling energy recovery still relatively low, and the room for promotion for strengthening condensing heat-exchange is limited.
The content of the invention
Technical problem:The technical problem to be solved by the present invention is to solve the above shortcomings of the prior art and to provide one kind High-performance condensing heat-exchanging pipe based on biomimetic features, the heat exchanger tube imitate the water collecting process of cactus, can greatly improve condensation and change Hot coefficient, achievees the purpose that high efficient heat exchanging, while enhances the stability of heat exchange structure, improves industrial promotion price Value.
Technical solution
Technical solution:To achieve the above object, a kind of high-performance condensing heat-exchanging pipe based on biomimetic features of the invention is adopted Technical solution:The condensing heat-exchanging pipe includes the heat exchanger tube base tube with hydrophobic micro-channel structure, is arranged on heat exchanger tube base tube Super hydrophobic base on surface, the hydrophobic micro-channel structure being distributed in the super hydrophobic base and is distributed in the hydrophobic microflute Needle-shaped hydrophilic biomimetic features in road structure.
The cast of the heat exchanger tube base tube is pipe, elliptical tube, rectangular channel, round rectangle passage, drop shaped tube, flat tube Or porous flat pipe.
The material of the heat exchanger tube base tube is copper, carbon steel, stainless steel, aluminium or nano-porous structure are ceramic.
The equivalent outside diameter of the heat exchanger tube base tube is 2-200mm, internal equivalent diameter 1-200mm.
The heat exchanger tube base tube outer wall has hydrophobic micro-channel structure, and the width of the hydrophobic micro-channel structure is 0.1-10mm, depth 0.1-5mm.
The hydrophobic micro-channel structure is linked together each needle-shaped hydrophilic biomimetic features with certain distribution mode, its point Mode for cloth depends on the arrangement mode of needle-shaped hydrophilic biomimetic features and the disposing way of condensing heat-exchanging pipe;If condensing heat-exchanging pipe is put Mode is put to be horizontal, then hydrophobic micro-channel structure should try one's best is distributed along the circumferencial direction of heat exchanger tube base tube;If condensing heat-exchanging pipe Disposing way is vertical, then hydrophobic micro-channel structure should try one's best axially is distributed along heat exchanger tube base tube.
The super hydrophobic base has micro-nano binary surface texture, and roll angle is less than 6 degree.
The needle-shaped hydrophilic biomimetic features with random unordered or be equally spacedly arranged in super hydrophobic base, wherein, between waiting It is divided into in-line arrangement and fork two kinds of structures of row away from arrangement, and the spacing of adjacent needle-shaped hydrophilic biomimetic features is 0.5-40mm.
The pipe axle clamp angle beta of the needle-shaped hydrophilic biomimetic features and heat exchanger tube base tube is 0-90 °, length 0.1-30mm.
Beneficial effect:The present invention uses above-mentioned technical proposal, has the following advantages that compared with prior art:
1st, the present invention uses a kind of super hydrophobic base with micro nano structure, its surface has the small spy of rolling resistance Point, is conducive to drop rolling, and under the conditions of certain vapor flow rate, condensing droplet is easier to come off from heat exchange pipe surface, more has Beneficial to the exclusion of condensate liquid.
2nd, in the presence of incoagulable gas, the micro nano structure of super hydrophobic base layer captures incoagulable gas, so as to subtract The small contact area of substrate and liquid, make the surface of solids reduce the viscous force of drop, reaches the obvious heat transfer resistance that reduces Purpose.
3rd, the present invention uses needle-shaped hydrophilic biomimetic features, and hydrophilic material can improve condensation speed with rapid acquiring vapour molecule Rate, while its laplace pressure produced shortens the accumulation process of small liquid pearl, and constantly to bore spine root motion.In small liquid pearl Motion process in accelerate droplet aggregation, very big facilitation is played to condensation process.
4th, heat exchanger tube base tube of the invention has hydrophobic micro-channel structure, can utilize the effect of gravity so that needle-shaped The liquid pearl of hydrophilic biomimetic features root aggregation glides along groove and assembles other small liquid pearls, shortens liquid pearl and departs from condensing surface Time, ensures to condense being normally carried out for cyclic process.
Brief description of the drawings
Fig. 1 is the heat exchanger tube table that needle-shaped hydrophilic biomimetic features are equally spacedly distributed in a manner of the row of pitching in super hydrophobic base Face schematic diagram.
Fig. 2 is that the heat exchanger tube that needle-shaped hydrophilic biomimetic features are equally spacedly distributed in a manner of the row of pitching in super hydrophobic base is horizontal Schematic cross-section.
Have in figure:Heat exchanger tube base tube 1, super hydrophobic base 2, needle-shaped hydrophilic biomimetic features 3, hydrophobic micro-channel structure 4.
Embodiment
Further described in detail below in conjunction with the accompanying drawings:
As shown in Figure 1, the present invention be with hydrophobic micro-channel heat exchanger tube base tube surface prepare super hydrophobic base and The needle-shaped hydrophilic biomimetic features being distributed in the super hydrophobic base.It is hydrophilic in condensing heat-exchange pipe surface based on biomimetic features Property region and super-hydrophobicity region organically combine, needle-shaped hydrophilic biomimetic features are equally spacedly distributed in super-hydrophobic in a manner of the row of pitching In substrate.Hydrophobic micro-channel structure is closed according to the arrangement mode of needle-shaped hydrophilic biomimetic features and the disposing way of condenser The distribution of reason.
In addition, needle-shaped hydrophilic biomimetic features can by it is random it is unordered in a manner of or in-line arrangement in the way of be arranged in super hydrophobic base On.
Above in the arrangement mode of needle-shaped hydrophilic biomimetic features, the pipe axle clamp of needle-shaped hydrophilic biomimetic features and heat exchanger tube base tube Angle beta is 0-90 °, and length 0.1-30mm, the spacing of adjacent needle-shaped hydrophilic biomimetic features is 0.5-40mm.
The cast of the heat exchanger tube base tube of the present invention is pipe, elliptical tube, rectangular channel, round rectangle passage, drop shaped tube, flat Pipe or porous flat pipe, the material of heat exchanger tube base tube is that copper, carbon steel, stainless steel, aluminium or nano-porous structure are ceramic, heat exchanger tube base tube Equivalent outside diameter be 2-200mm, internal equivalent diameter 1-200mm.The width for the hydrophobic micro-channel structure being distributed on heat exchanger tube base tube Spend for 0.1-10mm, depth 0.1-5mm.
As shown in Fig. 2, when needle-shaped hydrophilic biomimetic features are equally spacedly distributed in super hydrophobic base in a manner of the row of pitching, As viewed from axial, it can be found that the distribution density of needle-shaped hydrophilic biomimetic features is higher, preferable condensation effect can be reached.
Heat exchanger tube disposing way in figure is horizontal, therefore hydrophobic micro-channel should try one's best and divide along the circumferencial direction of pipe Cloth;If the disposing way of heat exchanger tube is vertical, hydrophobic micro-channel should try one's best axially to be distributed along pipe.Ensure condensing droplet energy Drain glibly under the effect of gravity.

Claims (9)

1. a kind of high-performance condensing heat-exchanging pipe based on biomimetic features, it is characterised in that the condensing heat-exchanging pipe is included with hydrophobic The heat exchanger tube base tube (1) of micro-channel structure, the super hydrophobic base (2) being arranged on heat exchanger tube base tube (1) surface, is distributed in described Hydrophobic micro-channel structure (4) in super hydrophobic base (2) and it is distributed in needle-shaped hydrophilic imitative on the hydrophobic micro-channel structure (4) Raw structure (3).
2. the high-performance condensing heat-exchanging pipe according to claim 1 based on biomimetic features, it is characterised in that the heat exchange The cast of pipe base tube (1) is pipe, elliptical tube, rectangular channel, round rectangle passage, drop shaped tube, flat tube or porous flat pipe.
3. the high-performance condensing heat-exchanging pipe according to claim 1 or 2 based on biomimetic features, it is characterised in that described The material of heat exchanger tube base tube (1) is copper, carbon steel, stainless steel, aluminium or nano-porous structure are ceramic.
4. the high-performance condensing heat-exchanging pipe according to claim 3 based on biomimetic features, it is characterised in that the heat exchange The equivalent outside diameter of pipe base tube (1) is 2-200mm, internal equivalent diameter 1-200mm.
5. the high-performance condensing heat-exchanging pipe according to claim 4 based on biomimetic features, it is characterised in that the heat exchange Pipe base tube (1) outer wall has hydrophobic micro-channel structure (4), and the width of the hydrophobic micro-channel structure (4) is 0.1-10mm, deep Spend for 0.1-5mm.
6. the high-performance condensing heat-exchanging pipe according to claim 5 based on biomimetic features, it is characterised in that described hydrophobic micro- Channel structure (4) is linked together each needle-shaped hydrophilic biomimetic features (3) with certain distribution mode, its distribution mode depends on The arrangement mode of needle-shaped hydrophilic biomimetic features (3) and the disposing way of condensing heat-exchanging pipe;If condensing heat-exchanging pipe disposing way is Horizontal, then hydrophobic micro-channel structure (4) should be tried one's best is distributed along the circumferencial direction of heat exchanger tube base tube (1);If condensing heat-exchanging pipe is put Mode is put to be vertical, then hydrophobic micro-channel structure (4) should be tried one's best axially is distributed along heat exchanger tube base tube (1).
7. the high-performance condensing heat-exchanging pipe according to claim 1 based on biomimetic features, it is characterised in that described is super thin Water base bottom (2) has micro-nano binary surface texture, and roll angle is less than 6 degree.
8. the high-performance condensing heat-exchanging pipe according to claim 6 based on biomimetic features, it is characterised in that the needle-shaped parent Water biomimetic features (3) with random unordered or be equally spacedly arranged in super hydrophobic base (2), wherein, equidistantly arrangement is divided into suitable Row and fork two kinds of structures of row, and the spacing of adjacent needle-shaped hydrophilic biomimetic features (3) is 0.5-40mm.
9. the high-performance condensing heat-exchanging pipe according to claim 8 based on biomimetic features, it is characterised in that the needle-shaped parent The pipe axle clamp angle beta of water biomimetic features (3) and heat exchanger tube base tube (1) is 0-90 °, length 0.1-30mm.
CN201711021902.3A 2017-10-27 2017-10-27 High-performance condensation heat exchange tube based on bionic structure Expired - Fee Related CN107906998B (en)

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108844261A (en) * 2018-05-21 2018-11-20 哈尔滨工业大学 A kind of fiber tube composite construction for inner surface evaporative condenser
CN109059604A (en) * 2018-06-15 2018-12-21 上海交通大学 A kind of unstable wave intensified condenser tube and production method based on close and distant water spacer
CN109099540A (en) * 2018-06-14 2018-12-28 东南大学 A kind of radiation appliance reducing indoor air humidity
CN109612291A (en) * 2019-01-26 2019-04-12 广州航海学院 Strengthen the apparatus and method of condensing heat-exchange
CN109707004A (en) * 2019-01-18 2019-05-03 长春理工大学 Biomimetic features with mist capacity gauge
CN109855438A (en) * 2019-03-27 2019-06-07 常州大学 High-performance flexible cryosurface and preparation method thereof based on carbon nanomaterial film
CN110552397A (en) * 2019-08-06 2019-12-10 天津大学 Functional interface for capturing and directionally collecting mist droplets in self-driven manner
CN110943265A (en) * 2019-05-07 2020-03-31 吉林大学 Preparation and bidirectional heat flow control method of battery heat management device coupled with novel bionic heat pipe
CN111207618A (en) * 2020-01-15 2020-05-29 郑州轻工业大学 Boiling enhanced heat exchange tube with inserted bionic enhanced cone
CN111530220A (en) * 2020-04-30 2020-08-14 南京碳环生物质能源有限公司 Condensation treatment method and device for removing siloxane component in biomass gas
CN111549856A (en) * 2020-04-02 2020-08-18 天津大学 Self-driven planarization mist liquid drop directional collection structure
CN111964503A (en) * 2020-08-26 2020-11-20 南京航空航天大学 Three-dimensional patterned surface for enhancing dropwise condensation
CN112144608A (en) * 2020-08-12 2020-12-29 江苏大学 Bionic blade integrating self-transportation and permeation of water absorption
CN115060087A (en) * 2022-03-10 2022-09-16 华南理工大学 Heat exchange surface capable of quickly removing condensed liquid drops and preparation method and application thereof

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CN102538542A (en) * 2011-12-30 2012-07-04 西安交通大学 Flue gas condensation-type heat transfer pipe with bionic structure
CN103359684A (en) * 2013-06-26 2013-10-23 西安交通大学 Hydrophobic surface, preparation method and application thereof in dropwise condensation heat transfer
CN105547032A (en) * 2015-12-22 2016-05-04 上海交通大学 Condensation heat exchange pipe and manufacturing and using method thereof
CN206073512U (en) * 2016-07-26 2017-04-05 Tcl家用电器(合肥)有限公司 Condensation radiator and refrigerator
CN106892399A (en) * 2015-12-21 2017-06-27 华中科技大学 A kind of bionical moisture condensation and collection structure and preparation method thereof

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CN102538542A (en) * 2011-12-30 2012-07-04 西安交通大学 Flue gas condensation-type heat transfer pipe with bionic structure
CN103359684A (en) * 2013-06-26 2013-10-23 西安交通大学 Hydrophobic surface, preparation method and application thereof in dropwise condensation heat transfer
CN106892399A (en) * 2015-12-21 2017-06-27 华中科技大学 A kind of bionical moisture condensation and collection structure and preparation method thereof
CN105547032A (en) * 2015-12-22 2016-05-04 上海交通大学 Condensation heat exchange pipe and manufacturing and using method thereof
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108844261A (en) * 2018-05-21 2018-11-20 哈尔滨工业大学 A kind of fiber tube composite construction for inner surface evaporative condenser
CN109099540A (en) * 2018-06-14 2018-12-28 东南大学 A kind of radiation appliance reducing indoor air humidity
CN109059604A (en) * 2018-06-15 2018-12-21 上海交通大学 A kind of unstable wave intensified condenser tube and production method based on close and distant water spacer
CN109707004A (en) * 2019-01-18 2019-05-03 长春理工大学 Biomimetic features with mist capacity gauge
CN109612291A (en) * 2019-01-26 2019-04-12 广州航海学院 Strengthen the apparatus and method of condensing heat-exchange
CN109855438A (en) * 2019-03-27 2019-06-07 常州大学 High-performance flexible cryosurface and preparation method thereof based on carbon nanomaterial film
CN110943265B (en) * 2019-05-07 2024-04-26 吉林大学 Preparation of battery thermal management device coupled with novel bionic heat pipe and bidirectional heat flow control method
CN110943265A (en) * 2019-05-07 2020-03-31 吉林大学 Preparation and bidirectional heat flow control method of battery heat management device coupled with novel bionic heat pipe
CN110552397A (en) * 2019-08-06 2019-12-10 天津大学 Functional interface for capturing and directionally collecting mist droplets in self-driven manner
CN111207618A (en) * 2020-01-15 2020-05-29 郑州轻工业大学 Boiling enhanced heat exchange tube with inserted bionic enhanced cone
CN111549856A (en) * 2020-04-02 2020-08-18 天津大学 Self-driven planarization mist liquid drop directional collection structure
CN111530220A (en) * 2020-04-30 2020-08-14 南京碳环生物质能源有限公司 Condensation treatment method and device for removing siloxane component in biomass gas
CN112144608A (en) * 2020-08-12 2020-12-29 江苏大学 Bionic blade integrating self-transportation and permeation of water absorption
CN112144608B (en) * 2020-08-12 2021-11-23 江苏大学 Bionic blade integrating self-transportation and permeation of water absorption
CN111964503A (en) * 2020-08-26 2020-11-20 南京航空航天大学 Three-dimensional patterned surface for enhancing dropwise condensation
CN111964503B (en) * 2020-08-26 2022-03-25 南京航空航天大学 Three-dimensional patterned surface for enhancing dropwise condensation
CN115060087A (en) * 2022-03-10 2022-09-16 华南理工大学 Heat exchange surface capable of quickly removing condensed liquid drops and preparation method and application thereof

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