CN107905119A - A kind of bridge construction is with falling rack device and method - Google Patents

A kind of bridge construction is with falling rack device and method Download PDF

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Publication number
CN107905119A
CN107905119A CN201711438509.4A CN201711438509A CN107905119A CN 107905119 A CN107905119 A CN 107905119A CN 201711438509 A CN201711438509 A CN 201711438509A CN 107905119 A CN107905119 A CN 107905119A
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outer barrel
filler
barrel
inner cylinder
outlet pipe
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CN201711438509.4A
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CN107905119B (en
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刘波
王世昌
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Yantai University
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Yantai University
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Filtration Of Liquid (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The present invention relates to a kind of bridge construction with falling rack device, including outer barrel, inner cylinder, filler, water inlet pipe, outlet pipe, PVC hose, high-pressure hydraulic pump, Sewage treatment case.It is a kind of with this fall rack device it is matched fall frame method, include the following steps:Step 1:Before bridge pouring construction, outer barrel is placed on supporter, stent is placed on inner cylinder top plate, then connects PVC hose on water inlet pipe, outlet pipe respectively;Step 2:After hardening is completed in cast-in-situ bridge construction, PVC hose is connected into high-pressure hydraulic pump and Sewage treatment case;Step 3:High-pressure hydraulic pump is opened, hydraulic pressure is entered into outer barrel;Step 4:With the dissolving and discharge of upper strata filler, filler can gradually reduce, and inner cylinder gradually reduces, and realize frame.The device and method solves the problems, such as that inconvenient in the prior art and balance is not easy, and has positive technical meaning.

Description

A kind of bridge construction is with falling rack device and method
Technical field
The present invention relates to a kind of bridge construction with rack device and method is fallen, belong to construction equipment field.
Background technology
With flourishing for China's economy, bridge construction enters all-round developing stage, the construction method of science of bridge building Also step must be closely followed.
At present in bridge construction, the rack device that falls of cast-in-situ box girder falsework uses flask device more, i.e., justifies in steel Built-in back-up sand of cylindricality sand cylinder, provides bearing capacity, construction finishes, and opens the valve on sand cylinder by sand cylinder for wrapping for sand Door, sand outflow pore, bearing capacity disappear, that is, complete frame.The device and method is primarily present following several shortcomings:(1)Sand Cylinder position is normally near pier coping portion, and height is higher, and each dropping for sand cylinder is both needed to special messenger by specially setting up Scaffold turn on the valve of sand cylinder one by one to realize, it is especially time-consuming and laborious for high pier.(2)Multiple stents of same bridge or Dropping for multiple sand cylinders of same stent is difficult synchronous progress, and bridge and stent easily produce uneven stress, and it is hidden to there is safety Suffer from.
Therefore, design it is a kind of easy to operate and easy to the bridge construction that synchronously drops with falling rack device and fall frame side accordingly Method, is those skilled in the art's urgent problem to be solved.
The content of the invention
To solve the problems, such as inconvenient existing for prior art decline rack device and being difficult to synchronously drop, the present invention provides A kind of new bridge construction is with falling rack device and fall frame method, using following technical proposals:
A kind of bridge construction is with falling rack device, it is characterised in that including:Outer barrel, inner cylinder, filler, water inlet pipe, outlet pipe, PVC are soft Pipe, high-pressure hydraulic pump, Sewage treatment case;
Wherein, outer barrel includes outer barrel barrel and outer tube end plate, and filtration apparatus, the filtration apparatus bag are equipped with the outer barrel barrel Include the isolation board with distribution hole in cylinder, be filled in the cast steel ball and water inlet pipe in space between isolation board and outer barrel barrel Outer barrel barrel distribution hole corresponding with outlet pipe;
The filler is arranged in outer barrel, is divided into 2 layers, and lower floor's filler is sand, and upper strata filler is at least partially NaCl crystal Solid packing;
Inner cylinder is arranged in outer barrel opening, above filler;
PVC hose connects high-pressure hydraulic pump and water inlet pipe, Sewage treatment case and outlet pipe respectively.
Preferably, the inner cylinder includes top plate, interior tube end plate, inner cylinder barrel, stiffener, fill concrete, wherein supporting The ceiling edge of stent exceeds outer barrel barrel.
Or it is preferable, lower floor's packed height exceedes filtration apparatus, and particle diameter is 1.25mm ~ 2.5mm;The isolation board point The diameter of cloth hole is less than lower floor's packing material size.
Or it is preferable, the upper strata filler is sand and NaCl crystal admixtures, the weight accounting of NaCl crystal for 40% ~ 70%。
Or preferable, all NaCl crystal of upper strata filler.
It is a kind of to fall frame method with fall rack device using any of the above-described bridge construction, it is characterised in that to include the following steps:
Step 1:Before bridge pouring construction, the outer barrel is placed on supporter, fills filler as needed, inner cylinder is put into outer Cylinder, stent is placed on inner cylinder top plate, then connects PVC hose on water inlet pipe, outlet pipe respectively;
Step 2:After hardening is completed in cast-in-situ bridge construction, water inlet pipe is connected into PVC hose connection high-pressure hydraulic pump, outlet pipe is connected PVC hose connects Sewage treatment case;
Step 3:High-pressure hydraulic pump is opened, hydraulic pressure is entered into outer barrel, enters Sewage treatment case through outlet pipe;
Step 4:With the dissolving and discharge of upper strata filler, under the effect of the pressure, filler can gradually reduce, and inner cylinder gradually drops It is low, realize frame.
The present invention has the following advantages that:
(1)Packing volume is set steadily to reduce by way of dissolving, discharging, so that stent steadily declines;
(2)Supplied water with high-pressure hydraulic pump by PVC hose into outer barrel, can not only avoid manually specially setting up foot hand in the prior art Frame operate sandbox inconvenience, can also Multi-path synchronous carry out, it is ensured that stent integrally falls the steady of frame, makes bridge and support force equal It is even.
Brief description of the drawings
Fig. 1 is the embodiment overall applicability schematic diagram that the present invention falls rack device;
Fig. 2 is the embodiment part-structure sectional elevation schematic diagram that the present invention falls rack device;
Fig. 3 is the embodiment part-structure schematic cross section that the present invention falls rack device;
Fig. 4 is close-up schematic view in Fig. 2;
Fig. 5 is close-up schematic view in Fig. 3.
Wherein:1-inner cylinder;2-outer barrel;3-filler;4-water inlet pipe;5-outlet pipe;6-PVC hose;7-high pressure Water pump;8-Sewage treatment case;9-top plate;10-interior tube end plate;11-inner cylinder barrel;12-stiffener;13-filling coagulation Soil;14-closed glass glue;15-outer barrel barrel;16-outer tube end plate;17-isolation board;18-cast steel ball;19-outer barrel cylinder Wall distribution hole;20-isolation board distribution hole.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples.
Embodiment 1:
As shown in Figures 1 to 5, a kind of bridge construction is with falling rack device, including:Outer barrel 2, inner cylinder 1, filler 3, water inlet pipe 4, water outlet Pipe 5, PVC hose 6, high-pressure hydraulic pump 7, Sewage treatment case 8;
Wherein, outer barrel 2 includes outer barrel barrel 15 and outer tube end plate 16, and 15 lower part of outer barrel barrel is equipped with water inlet pipe 4, outlet pipe 5, mistake Filter device;The filtration apparatus includes the isolation board 17 with distribution hole in the cylinder, is filled in isolation board 17 and outer barrel barrel The cast steel ball 18 in space, outer barrel barrel distribution hole 19 corresponding with water inlet pipe 4 and outlet pipe 5 between 15;Wherein described cast steel ball 18 a diameter of 3mm, 19 a diameter of 2mm of outer barrel barrel distribution hole.
The filler 3 for playing carrying is arranged in outer barrel, is divided into 2 layers;Lower floor's filler is the sand that particle diameter is 1.25 ~ 2.5mm Son, thickness 10cm;Upper strata filler is sand and NaCl crystal admixtures, weight ratio 6:4, thickness 24cm, NaCl crystal For particulate;Lower floor's packed height exceedes filtration apparatus, a diameter of 1mm of 17 distribution hole of isolation board.Through actual verification, use After filler in this embodiment, settling amount meets construction requirement after carrying, illustrates that filling intensity meets design requirement.
Inner cylinder 1 includes top plate 9, interior tube end plate 10, inner cylinder barrel 11, stiffener 12, fill concrete 13, wherein support branch 9 edge of top plate of frame exceeds outer barrel barrel 15.
It is described fall rack device be applied in the construction of 5 × 35m prefabricated case beam pier cap beam Bailey beams support cast-in-place, each construction Stent falls frame cylinder using 4 groups;Every group falls frame cylinder and includes 1 outer barrel, 1 inner cylinder and 1 group of filler, stress 605.1kN;
2 height of outer barrel is 480mm;Outer barrel barrel 15 internal diameter 497mm, thick 25mm;The outer thickness of tube end plate 16 20mm.1 height of inner cylinder is 240mm, inner cylinder barrel 11, interior tube end plate 10, stiffener 12, top plate 9 thickness 20mm, interior tube end plate 10 and the inner side of outer barrel barrel 15 Formed and coordinated, 9 outside diameter of top plate is 604mm.
The high-pressure hydraulic pump 7 uses JPS-Q130 type gasoline jetting machines, flow 15L/min, operating pressure 25MPa。
With used bridge construction with fall rack device it is corresponding fall frame method include the following steps:
Step 1:Before bridge pouring construction, the outer barrel 2 is placed on supporter, filler 3 is filled as needed, inner cylinder 1 is put Enter outer barrel 2, stent is placed on the top plate 9 of inner cylinder, then connect PVC hose 6 on water inlet pipe 4, outlet pipe 5 respectively;
Step 2:After hardening is completed in cast-in-situ bridge construction, water inlet pipe 4 is connected into PVC hose connection high-pressure hydraulic pump 7, by outlet pipe 5 Connected PVC hose 6 connects Sewage treatment case 8;
Step 3:High-pressure hydraulic pump 7 is opened, hydraulic pressure is entered into outer barrel 2, enters Sewage treatment case 8 through outlet pipe 5;
Step 4:With the dissolving and discharge of NaCl crystal, the hole of filler 3 becomes larger, and under the effect of the pressure, filler can be gradual Compression, inner cylinder 1 gradually reduce, and realize frame.
Bent cap both sides cylinder when measure falls frame(1# and 3#)T curve appearing S, 1# cylinders and 3# cylinders sedimentation-when Half interval contour is essentially identical, total settlement average out to 67.4mm, and satisfaction synchronously falls frame requirement.
Embodiment 2:
As shown in Figures 1 to 5, a kind of bridge construction is with falling rack device, including:Outer barrel 2, inner cylinder 1, filler 3, water inlet pipe 4, water outlet Pipe 5, PVC hose 6, high-pressure hydraulic pump 7, Sewage treatment case 8;
Wherein, outer barrel 2 includes outer barrel barrel 15 and outer tube end plate 16, and 15 lower part of outer barrel barrel is equipped with water inlet pipe 4, outlet pipe 5, mistake Filter device;The filtration apparatus includes the isolation board 17 with distribution hole in the cylinder, is filled in isolation board 17 and outer barrel barrel The cast steel ball 18 in space, outer barrel barrel distribution hole 19 corresponding with water inlet pipe 4 and outlet pipe 5 between 15;Wherein described cast steel ball 18 a diameter of 3mm, 19 a diameter of 2mm of outer barrel barrel distribution hole.
The filler 3 for playing carrying is arranged in outer barrel, is divided into 2 layers;Lower floor's filler is the sand that particle diameter is 1.25 ~ 2.5mm Son, thickness 10cm;Upper strata filler is sand and NaCl crystal admixtures, weight ratio 3:7, thickness 24cm, NaCl crystal For particulate;Lower floor's packed height exceedes filtration apparatus, a diameter of 1mm of 17 distribution hole of isolation board.Through actual verification, use After filler in this embodiment, settling amount meets construction requirement after carrying, illustrates that filling intensity meets design requirement.
Inner cylinder 1 includes top plate 9, interior tube end plate 10, inner cylinder barrel 11, stiffener 12, fill concrete 13, wherein support branch 9 edge of top plate of frame exceeds outer barrel barrel 15.
It is described fall rack device be applied in the construction of 5 × 35m prefabricated case beam pier cap beam Bailey beams support cast-in-place, each construction Stent falls frame cylinder using 4 groups;Every group falls frame cylinder and includes 1 outer barrel, 1 inner cylinder and 1 group of filler, stress 605.1kN;
2 height of outer barrel is 480mm;Outer barrel barrel 15 internal diameter 497mm, thick 25mm;The outer thickness of tube end plate 16 20mm.1 height of inner cylinder is 240mm, inner cylinder barrel 11, interior tube end plate 10, stiffener 12, top plate 9 thickness 20mm, interior tube end plate 10 and the inner side of outer barrel barrel 15 Formed and coordinated, 9 outside diameter of top plate is 604mm.
The high-pressure hydraulic pump 7 uses JPS-Q130 type gasoline jetting machines, flow 15L/min, operating pressure 25MPa。
With used bridge construction with fall rack device it is corresponding fall frame method include the following steps:
Step 1:Before bridge pouring construction, the outer barrel 2 is placed on supporter, filler 3 is filled as needed, inner cylinder 1 is put Enter outer barrel 2, stent is placed on the top plate 9 of inner cylinder, then connect PVC hose 6 on water inlet pipe 4, outlet pipe 5 respectively;
Step 2:After hardening is completed in cast-in-situ bridge construction, water inlet pipe 4 is connected into PVC hose connection high-pressure hydraulic pump 7, by outlet pipe 5 Connected PVC hose 6 connects Sewage treatment case 8;
Step 3:High-pressure hydraulic pump 7 is opened, hydraulic pressure is entered into outer barrel 2, enters Sewage treatment case 8 through outlet pipe 5;
Step 4:With the dissolving and discharge of NaCl crystal, the hole of filler 3 becomes larger, and under the effect of the pressure, filler can be gradual Compression, inner cylinder 1 gradually reduce, and realize frame.
Bent cap both sides cylinder when measure falls frame(1# and 2#)T curve appearing S, 1# cylinders and 2# cylinders sedimentation-when Half interval contour is essentially identical, total settlement average out to 121.1mm, and satisfaction synchronously falls frame requirement.
Embodiment 3:
As shown in Figures 1 to 5, a kind of bridge construction is with falling rack device, including:Outer barrel 2, inner cylinder 1, filler 3, water inlet pipe 4, water outlet Pipe 5, PVC hose 6, high-pressure hydraulic pump 7, Sewage treatment case 8;
Wherein, outer barrel 2 includes outer barrel barrel 15 and outer tube end plate 16, and 15 lower part of outer barrel barrel is equipped with water inlet pipe 4, outlet pipe 5, mistake Filter device;The filtration apparatus includes the isolation board 17 with distribution hole in the cylinder, is filled in isolation board 17 and outer barrel barrel The cast steel ball 18 in space, outer barrel barrel distribution hole 19 corresponding with water inlet pipe 4 and outlet pipe 5 between 15;Wherein described cast steel ball 18 a diameter of 3mm, 19 a diameter of 2mm of outer barrel barrel distribution hole.
The filler 3 for playing carrying is arranged in outer barrel, is divided into 2 layers;Lower floor's filler is the sand that particle diameter is 1.25 ~ 2.5mm Son, thickness 10cm;Upper strata filler is NaCl crystal, and thickness 24cm, NaCl crystal are particulate;Lower floor's packed height exceeded Filter device, a diameter of 1mm of 17 distribution hole of isolation board.Through actual verification, after the filler in this embodiment, after carrying Settling amount meets construction requirement, illustrates that filling intensity meets design requirement.
Inner cylinder 1 includes top plate 9, interior tube end plate 10, inner cylinder barrel 11, stiffener 12, fill concrete 13, wherein support branch 9 edge of top plate of frame exceeds outer barrel barrel 15.
It is described fall rack device be applied in the construction of 5 × 35m prefabricated case beam pier cap beam Bailey beams support cast-in-place, each construction Stent falls frame cylinder using 4 groups;Every group falls frame cylinder and includes 1 outer barrel, 1 inner cylinder and 1 group of filler, stress 605.1kN;
2 height of outer barrel is 480mm;Outer barrel barrel 15 internal diameter 497mm, thick 25mm;The outer thickness of tube end plate 16 20mm.1 height of inner cylinder is 240mm, inner cylinder barrel 11, interior tube end plate 10, stiffener 12, top plate 9 thickness 20mm, interior tube end plate 10 and the inner side of outer barrel barrel 15 Formed and coordinated, 9 outside diameter of top plate is 604mm.
The high-pressure hydraulic pump 7 uses JPS-Q130 type gasoline jetting machines, flow 15L/min, operating pressure 25MPa。
With used bridge construction with fall rack device it is corresponding fall frame method include the following steps:
Step 1:Before bridge pouring construction, the outer barrel 2 is placed on supporter, filler 3 is filled as needed, inner cylinder 1 is put Enter outer barrel 2, stent is placed on the top plate 9 of inner cylinder, then connect PVC hose 6 on water inlet pipe 4, outlet pipe 5 respectively;
Step 2:After hardening is completed in cast-in-situ bridge construction, water inlet pipe 4 is connected into PVC hose connection high-pressure hydraulic pump 7, by outlet pipe 5 Connected PVC hose 6 connects Sewage treatment case 8;
Step 3:High-pressure hydraulic pump 7 is opened, hydraulic pressure is entered into outer barrel 2, enters Sewage treatment case 8 through outlet pipe 5;
Step 4:With the dissolving and discharge of NaCl crystal, under the effect of the pressure, filler can gradually reduce, and inner cylinder 1 gradually drops It is low, realize frame.
4 groups of t curve appearing Ss for falling frame cylinder are essentially identical after measured, total settlement average out to 239.0mm, meet same Step falls frame requirement.
As NaCl crystal, in the case where there is container to carry out space restriction, the Incoercibility based on solid, resistance to pressure Degree is very high;Qinghai lakeside has the highway being paved into salt, can be evidence.The first two embodiment of the present invention employs mixture Form, be intended merely to from the aspect of the actual cost in engineering.Because it is the process based on NaCl dissolution of crystals steadily to fall frame, Therefore, upper strata filler all employs the scheme of NaCl crystal, the scheme of NaCl crystal is used with part, on Developing Trend simultaneously Without difference.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or use the present invention. A variety of modifications to embodiment will be apparent for those skilled in the art, as defined herein general Principle can be realized in other embodiments without departing from the spirit or scope of the present invention, is not described in detail The part presented with partial enlargement, is the prior art, herein without repeating.Therefore, the present invention is not intended to be limited to herein These shown embodiments, and it is to fit to the most wide scope consistent with principles disclosed herein and feature.

Claims (6)

1. a kind of bridge construction is with falling rack device, it is characterised in that including:
Outer barrel(2), inner cylinder(1), filler(3), water inlet pipe(4), outlet pipe(5), PVC hose(6), high-pressure hydraulic pump(7), waste water return Receive case(8);
Wherein, outer barrel(2)Including outer barrel barrel(15)With outer tube end plate(16), in the outer barrel barrel(15)Filled equipped with filtering Put, the filtration apparatus includes the isolation board with distribution hole in cylinder(17), be filled in isolation board(17)With outer barrel barrel (15)Between space cast steel ball(18)With water inlet pipe(4)And outlet pipe(5)Corresponding outer barrel barrel distribution hole(19);
The filler(3)It is arranged at outer barrel(2)It is interior, it is divided into 2 layers, lower floor's filler is sand, and upper strata filler is at least partially The solid packing of NaCl crystal;
The inner cylinder(1)It is arranged at outer barrel(2)Opening is interior, filler(3)Top;
The PVC hose(6)High-pressure hydraulic pump is connected respectively(7)With water inlet pipe(4), Sewage treatment case(8)With outlet pipe(5).
2. it is according to claim 1 fall rack device, it is characterised in that the inner cylinder(1)Including top plate(9), interior tube end plate (10), inner cylinder barrel(11), stiffener(12), fill concrete(13), the wherein top plate of supporting support(9)Edge exceeds outer barrel Barrel(15).
3. it is according to claim 1 fall rack device, it is characterised in that lower floor's packed height exceedes filtration apparatus, grain Footpath is 1.25mm ~ 2.5mm;The diameter of the isolation board distribution hole is less than lower floor's packing material size.
4. it is according to claim 1 fall rack device, it is characterised in that the upper strata filler blends for sand and NaCl crystal Material, the weight accounting of NaCl crystal is 40% ~ 70%.
5. it is according to claim 1 fall rack device, it is characterised in that all NaCl crystal of upper strata filler.
6. it is a kind of using claim 1 to 5 described it is any fall rack device fall frame method it is characterised in that it includes following steps:
Step 1:Before bridge pouring construction, by the outer barrel(2)It is placed on supporter, fills filler as needed(3), by inner cylinder (1)It is put into outer barrel(2), in the top plate of inner cylinder(9)Upper placement stent, then respectively in water inlet pipe(4), outlet pipe(5)Upper connection PVC hose(6);
Step 2:After hardening is completed in cast-in-situ bridge construction, by water inlet pipe(4)Connected PVC hose(6)Connect high-pressure hydraulic pump(7), will Outlet pipe(5)Connected PVC hose(6)Connect Sewage treatment case(8);
Step 3:Open high-pressure hydraulic pump(7), hydraulic pressure is entered into outer barrel(2), through outlet pipe(5)Into Sewage treatment case(8);
Step 4:With the dissolving and discharge of upper strata filler, under the effect of the pressure, filler(3)It can gradually reduce, inner cylinder(1)By Gradually reduce, realize frame.
CN201711438509.4A 2017-12-27 2017-12-27 Bridge construction is with falling frame device and method Active CN107905119B (en)

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CN107905119A true CN107905119A (en) 2018-04-13
CN107905119B CN107905119B (en) 2024-04-16

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2510015A1 (en) * 1974-03-12 1975-09-18 Koss Kurt PROCESS AND DEVICE FOR SECTIONAL PRODUCTION OF THE INDIVIDUAL FIELDS OF THE SUPERSTRUCTURE OF PILLAR BRIDGES OR SIMILAR STRUCTURAL STRUCTURES
CN202718042U (en) * 2012-08-14 2013-02-06 中交二公局第二工程有限公司 Steel tube support cross slope adjusting and support-removing device in bridge construction
CN106758846A (en) * 2017-01-12 2017-05-31 江苏省交通技师学院 Cast-in-place box beam bracket and construction method
CN206784184U (en) * 2017-05-12 2017-12-22 吉力此且 Heavy template support system off-load stand apparatus
CN208105051U (en) * 2017-12-27 2018-11-16 烟台大学 A kind of bridge construction is with falling rack device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2510015A1 (en) * 1974-03-12 1975-09-18 Koss Kurt PROCESS AND DEVICE FOR SECTIONAL PRODUCTION OF THE INDIVIDUAL FIELDS OF THE SUPERSTRUCTURE OF PILLAR BRIDGES OR SIMILAR STRUCTURAL STRUCTURES
GB1505145A (en) * 1974-03-12 1978-03-30 Koss K Apparatus and method for building a concrete bridge superstructure
CN202718042U (en) * 2012-08-14 2013-02-06 中交二公局第二工程有限公司 Steel tube support cross slope adjusting and support-removing device in bridge construction
CN106758846A (en) * 2017-01-12 2017-05-31 江苏省交通技师学院 Cast-in-place box beam bracket and construction method
CN206784184U (en) * 2017-05-12 2017-12-22 吉力此且 Heavy template support system off-load stand apparatus
CN208105051U (en) * 2017-12-27 2018-11-16 烟台大学 A kind of bridge construction is with falling rack device

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