CN107903078A - A kind of production method of cement base foamed concrete insulation blocks - Google Patents
A kind of production method of cement base foamed concrete insulation blocks Download PDFInfo
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- CN107903078A CN107903078A CN201711232786.XA CN201711232786A CN107903078A CN 107903078 A CN107903078 A CN 107903078A CN 201711232786 A CN201711232786 A CN 201711232786A CN 107903078 A CN107903078 A CN 107903078A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
- C04B35/2666—Other ferrites containing nickel, copper or cobalt
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3262—Manganese oxides, manganates, rhenium oxides or oxide-forming salts thereof, e.g. MnO
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3281—Copper oxides, cuprates or oxide-forming salts thereof, e.g. CuO or Cu2O
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3298—Bismuth oxides, bismuthates or oxide forming salts thereof, e.g. zinc bismuthate
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
A kind of production method of cement base foamed concrete insulation blocks, it is characterised in that it includes, and prepares cordierite powder and spinel type ferrite；Prepare infrared radiation ceramic powdered；The surface treatment of hollow glass micropearl；The prefoam of polystyrene mother material；Using flyash, cement as primary raw material, it is aided with infrared radiation ceramic powdered, hollow glass micropearl, the polystyrene mother material of foaming, prepares mortar；Again through die-filling, vibrate, steam press maintenance is dry, obtains cement base foamed concrete insulation blocks.The cement base foamed concrete insulation blocks of the present invention, it is interior containing a large amount of equally distributed micro-pores, good physical and mechanical property is shown, has the characteristics that lightweight, good heat insulating, specific strength are high, while there is very high infrared signature and thermal insulation.
Description
Technical field
The present invention relates to a kind of building field, especially a kind of production method of cement base foamed concrete insulation blocks.
Background technology
Common construction material such as concrete, mortar, masonry, waterproofing and thermal insulation of roofing material, in whole solar energy wave spectrum model
Average absorption ratio in enclosing is up to 85%-95%, is close to the grey body of black matrix.Their albedoes to visible ray, infrared ray
It is very low, absorb solar energy in heat ratio they be transmitted to outside space energy it is more, so as to cause heat constantly to accumulate biography
Inside is delivered to, and due to the temperature difference, material, which produces to expand with heat and contract with cold, causes service life reduction.As dwelling construction is growing, air conditioner
Become increasingly popular, this will consume many energy and (in the energy used in many developed country's heat supply in winter and summer air-conditioning, account for whole year
More than the 20% of total power consumption).Therefore exploratory development reduces air conditioning energy consumption with new method, it has also become a new research class
Topic.
The content of the invention
It is an object of the invention to provide a kind of cement base foamed concrete insulation blocks with infrared signature
Production method.
To achieve these goals, present invention employs following technical solution：
A kind of production method of cement base foamed concrete insulation blocks, it is characterised in that it includes, prepare cordierite powder and
Spinel type ferrite；Prepare infrared radiation ceramic powdered；The surface treatment of hollow glass micropearl；The pre- hair of polystyrene mother material
Bubble；Using flyash, cement as primary raw material, it is female to be aided with infrared radiation ceramic powdered, hollow glass micropearl, the polystyrene of foaming
Material, prepares mortar；Again through die-filling, vibrate, steam press maintenance is dry, obtains cement base foamed concrete insulation blocks.
The production method of the cement base foamed concrete insulation blocks, it is characterised in that it has following specific steps
It is prepared：
（1）After talcum, kaolin, magnesium carbonate and bismuth oxide uniformly mixing, it is placed in high alumina crucible, is placed in 1200-1300 DEG C
High-temperature calcination stove in insulation calcining 2-3h, cool to room temperature with the furnace, obtain cordierite powder；By iron oxide, cobalt oxide, oxidation
Uniformly mixing is placed in high alumina crucible for copper and carbonic acid manganese powder, is placed in insulation calcining 2- in 1100-1300 DEG C of high-temperature calcination stove
3h, cools to room temperature with the furnace, obtains spinel type ferrite；
（2）By cordierite and spinel type ferrite respectively at ball milling 2h in planetary ball mill, water is medium, and high aluminium ball is ball
Mill, crosses 180-200 mesh sieves, in air dry oven after 100 DEG C of dry 24h；By cordierite and spinel type ferrite powder
With 1：The mass ratio of 0.35-0.45 is pressed into round sheet base substrate, briquetting pressure 50- after being mixed and stirred for uniformly on tablet press machine
60MPa, pressurize 20-30s, the base substrate of forming are placed in 1200-1300 DEG C of high-temperature calcination stove and keep the temperature after 40 DEG C of dry 2h
2-3h is calcined, finally cools to room temperature with the furnace, is crushed, 180-200 mesh sieves is crossed, obtains infrared radiation ceramic powdered；
（3）Hollow glass micropearl is cleaned with distilled water, is filtered, adds it to 3% silane coupling agent of 5-6 times of parts by weight
In the aqueous solution of kh-550,50-60 DEG C of temperature constant magnetic stirring 4-6h, filtering, is then put into drying baker and is dried, during drying
Between be 2-3h, the hollow glass micropearl being surface-treated；
（4）By expandable polystyrene masterbatch pellet feeding vapour pressure 0.2-0.4MPa, be preheating in 75-85 DEG C of prefoaming machine into
Row prefoam, cures to obtain the polystyrene mother material particle of prefoam by 8-9h；By flyash, iron ore tailings and silicon ash with 1：
0.2-0.3：The mass ratio mixing of 0.3-0.4, is put into ball milling 20-30min in ball mill, and sieving obtains the particle of 80-100 mesh,
In 50-60 DEG C of drying in oven, mixed powder is obtained；
（5）Mixed powder, cement, cellulose ether, starch ether are added in mixer, added equivalent to mixed powder parts by weight
7-8 times of water, is mixed 5-6min with the stir speed (S.S.) of 2800-3000r/min, adds aluminium powder, infrared radiation ceramic, table
The hollow glass micropearl of surface treatment and the polystyrene mother material particle of prefoam continue to stir 4-5min, obtain mortar；
（6）Mortar is fed into mould rapidly, the mortar with mould is sent to the platform that vibrates and carries out the 50-60s that vibrates；It will be imported in mould
95-110 DEG C of steam heating, holding pressure is 0.08-0.15MPa, and steam press maintenance 8-10h, cooling and demolding, repairs a die, then is put into 38-
Dry to constant weight in 42 DEG C of vacuum drying chambers, obtain cement base foamed concrete insulation blocks.
The production method of the cement base foamed concrete insulation blocks, it is characterised in that step（1）Middle talcum, height
The mass ratio of ridge soil, magnesium carbonate and bismuth oxide is 1：5-6：1.2-1.3：0.18-0.2.
The production method of the cement base foamed concrete insulation blocks, it is characterised in that step（1）Middle iron oxide,
The mass ratio of cobalt oxide, cupric oxide and carbonic acid manganese powder is 1：1-1.05：0.49-0.5：0.71-0.72.
The production method of the cement base foamed concrete insulation blocks, it is characterised in that step（5）Middle mixed powder
Body, cement, cellulose ether, starch ether, aluminium powder, infrared radiation ceramic, the hollow glass micropearl of surface treatment and prefoam
The mass ratio of polystyrene mother material particle is 1：1.8-2：0.001-0.0015：0.001-0.0012：0.1-0.12：0.05-
0.06：0.06-0.08：0.12-0.15.
By using above-mentioned technical solution, the present invention has the advantages that：
The present invention prepares cement base foamed concrete insulation blocks using flyash, iron ore tailings as primary raw material, not only reduces
Water consumption, strengthens the pumpability of concrete, reduces creeping for concrete, reduces the heat of hydration, thermal energy dilatancy, and solve
The stacking and pollution problem of present industrial solid waste iron ore tailings, flyash etc., take full advantage of existing waste resource, real
Circular economy is showed.The present invention is made the insulation of cement base foamed concrete using aluminium powder as foaming agent, by chemical foaming technology and builds
Block, it is interior containing a large amount of equally distributed micro-pores, hollow glass micropearl and the polystyrene mother material particle of prefoam are added,
Further increase its gap structure, thus show good physical and mechanical property, there is lightweight, good heat insulating, specific strength
The features such as high.The present invention prepares cordierite powder and spinel type ferrite；And with cordierite powder and spinelle type
Oxysome prepares infrared radiation ceramic powdered for raw material, adds it in cement base foamed concrete insulation blocks, with very high
Infrared signature, can reflecting sunlight, infrared ray, reduce building block and expand with heat and contract with cold because the temperature difference produces and cause showing for service life reduction
As protecting building, and the energy can be saved.
Embodiment
The production method of the cement base foamed concrete insulation blocks of the present embodiment, its have following specific steps prepare and
Into：
（1）After talcum, kaolin, magnesium carbonate and bismuth oxide uniformly mixing, it is placed in high alumina crucible, is placed in 1250 DEG C of high temperature
Insulation calcining 3h, cools to room temperature with the furnace, obtains cordierite powder in calcining furnace；By iron oxide, cobalt oxide, cupric oxide and carbonic acid
Uniformly mixing is placed in high alumina crucible manganese powder, is placed in insulation calcining 3h in 1250 DEG C of high-temperature calcination stove, is cooled to room with the furnace
Temperature, obtains spinel type ferrite；
（2）By cordierite and spinel type ferrite respectively at ball milling 2h in planetary ball mill, water is medium, and high aluminium ball is ball
Mill, crosses 180-200 mesh sieves, in air dry oven after 100 DEG C of dry 24h；By cordierite and spinel type ferrite powder
With 1：0.4 mass ratio is pressed into round sheet base substrate on tablet press machine after being mixed and stirred for uniformly, briquetting pressure 60MPa, is protected
20s is pressed, the base substrate of forming is placed in insulation calcining 2h in 1300 DEG C of high-temperature calcination stove, finally with stove after 40 DEG C of dry 2h
It is cooled to room temperature, crushes, crosses 200 mesh sieves, obtain infrared radiation ceramic powdered；
（3）Hollow glass micropearl is cleaned with distilled water, is filtered, adds it to 3% silane coupling agent kh- of 6 times of parts by weight
In 550 aqueous solution, 60 DEG C of temperature constant magnetic stirring 6h, filtering, is then put into drying baker and is dried, drying time 3h,
The hollow glass micropearl being surface-treated；
（4）By expandable polystyrene masterbatch pellet feeding vapour pressure 0.4MPa, it is preheating in 85 DEG C of prefoaming machine and is sent out in advance
Bubble, cures to obtain the polystyrene mother material particle of prefoam by 9h；By flyash, iron ore tailings and silicon ash with 1：0.3：0.4
Mass ratio mixing, be put into ball milling 30min in ball mill, sieving obtains the particle of 80-100 mesh, in 60 DEG C of drying in oven, obtains
To mixed powder；
（5）Mixed powder, cement, cellulose ether, starch ether are added in mixer, added equivalent to mixed powder parts by weight
8 times of water, 6min is mixed with the stir speed (S.S.) of 3000r/min, adds aluminium powder, infrared radiation ceramic, surface treatment
Hollow glass micropearl and the polystyrene mother material particle of prefoam continue to stir 5min, obtain mortar；
（6）Mortar is fed into mould rapidly, the mortar with mould is sent to the platform that vibrates and carries out the 60s that vibrates；105 will be imported in mould
The heating of DEG C steam, holding pressure is 0.12MPa, and steam press maintenance 10h, cooling and demolding, repairs a die, then is put into 40 DEG C of vacuum drying chambers
Dry to constant weight, obtain cement base foamed concrete insulation blocks.
The step of the present embodiment（1）Middle talcum, kaolin, the mass ratio of magnesium carbonate and bismuth oxide are 1：6：1.3：0.18.
The step of the present embodiment（1）Middle iron oxide, cobalt oxide, the mass ratio of cupric oxide and carbonic acid manganese powder are 1：1.05：
0.5：0.71.
The step of the present embodiment（5）Middle mixed powder, cement, cellulose ether, starch ether, aluminium powder, infrared radiation ceramic,
The mass ratio of the hollow glass micropearl of surface treatment and the polystyrene mother material particle of prefoam is 1：2：0.0015：0.001：
0.12：0.05：0.08：0.15.
Claims (5)
1. a kind of production method of cement base foamed concrete insulation blocks, it is characterised in that it includes, and prepares cordierite powder
And spinel type ferrite；Prepare infrared radiation ceramic powdered；The surface treatment of hollow glass micropearl；Polystyrene mother material it is pre-
Foaming；Using flyash, cement as primary raw material, it is aided with infrared radiation ceramic powdered, hollow glass micropearl, the polystyrene of foaming
Masterbatch, prepares mortar；Again through die-filling, vibrate, steam press maintenance is dry, obtains cement base foamed concrete insulation blocks.
2. the production method of cement base foamed concrete insulation blocks according to claim 1, it is characterised in that its just like
Lower specific steps are prepared：
（1）After talcum, kaolin, magnesium carbonate and bismuth oxide uniformly mixing, it is placed in high alumina crucible, is placed in 1200-1300 DEG C
High-temperature calcination stove in insulation calcining 2-3h, cool to room temperature with the furnace, obtain cordierite powder；By iron oxide, cobalt oxide, oxidation
Uniformly mixing is placed in high alumina crucible for copper and carbonic acid manganese powder, is placed in insulation calcining 2- in 1100-1300 DEG C of high-temperature calcination stove
3h, cools to room temperature with the furnace, obtains spinel type ferrite；
（2）By cordierite and spinel type ferrite respectively at ball milling 2h in planetary ball mill, water is medium, and high aluminium ball is ball
Mill, crosses 180-200 mesh sieves, in air dry oven after 100 DEG C of dry 24h；By cordierite and spinel type ferrite powder
With 1：The mass ratio of 0.35-0.45 is pressed into round sheet base substrate, briquetting pressure 50- after being mixed and stirred for uniformly on tablet press machine
60MPa, pressurize 20-30s, the base substrate of forming are placed in 1200-1300 DEG C of high-temperature calcination stove and keep the temperature after 40 DEG C of dry 2h
2-3h is calcined, finally cools to room temperature with the furnace, is crushed, 180-200 mesh sieves is crossed, obtains infrared radiation ceramic powdered；
（3）Hollow glass micropearl is cleaned with distilled water, is filtered, adds it to 3% silane coupling agent of 5-6 times of parts by weight
In the aqueous solution of kh-550,50-60 DEG C of temperature constant magnetic stirring 4-6h, filtering, is then put into drying baker and is dried, during drying
Between be 2-3h, the hollow glass micropearl being surface-treated；
（4）By expandable polystyrene masterbatch pellet feeding vapour pressure 0.2-0.4MPa, be preheating in 75-85 DEG C of prefoaming machine into
Row prefoam, cures to obtain the polystyrene mother material particle of prefoam by 8-9h；By flyash, iron ore tailings and silicon ash with 1：
0.2-0.3：The mass ratio mixing of 0.3-0.4, is put into ball milling 20-30min in ball mill, and sieving obtains the particle of 80-100 mesh,
In 50-60 DEG C of drying in oven, mixed powder is obtained；
（5）Mixed powder, cement, cellulose ether, starch ether are added in mixer, added equivalent to mixed powder parts by weight
7-8 times of water, is mixed 5-6min with the stir speed (S.S.) of 2800-3000r/min, adds aluminium powder, infrared radiation ceramic, table
The hollow glass micropearl of surface treatment and the polystyrene mother material particle of prefoam continue to stir 4-5min, obtain mortar；
（6）Mortar is fed into mould rapidly, the mortar with mould is sent to the platform that vibrates and carries out the 50-60s that vibrates；It will be imported in mould
95-110 DEG C of steam heating, holding pressure is 0.08-0.15MPa, and steam press maintenance 8-10h, cooling and demolding, repairs a die, then is put into 38-
Dry to constant weight in 42 DEG C of vacuum drying chambers, obtain cement base foamed concrete insulation blocks.
3. the production method of cement base foamed concrete insulation blocks according to claim 2, it is characterised in that step
（1）Middle talcum, kaolin, the mass ratio of magnesium carbonate and bismuth oxide are 1：5-6：1.2-1.3：0.18-0.2.
4. the production method of cement base foamed concrete insulation blocks according to claim 2, it is characterised in that step
（1）Middle iron oxide, cobalt oxide, the mass ratio of cupric oxide and carbonic acid manganese powder are 1：1-1.05：0.49-0.5：0.71-0.72.
5. the production method of cement base foamed concrete insulation blocks according to claim 2, it is characterised in that step
（5）Middle mixed powder, cement, cellulose ether, starch ether, aluminium powder, infrared radiation ceramic, the hollow glass micropearl of surface treatment
Mass ratio with the polystyrene mother material particle of prefoam is 1：1.8-2：0.001-0.0015：0.001-0.0012：0.1-
0.12：0.05-0.06：0.06-0.08：0.12-0.15.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108834390A (en) * | 2018-07-16 | 2018-11-16 | 广东清大同科环保技术有限公司 | A kind of fly ash base Wave suction composite material lightweight aggregate and preparation method thereof |
| CN113582665A (en) * | 2021-08-19 | 2021-11-02 | 湖南华联瓷业股份有限公司 | Antique iron crude pottery fired by oxidizing flame and preparation method thereof |
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