CN107893206A - 稀土锌钢绞线单片分组式收线装置 - Google Patents

稀土锌钢绞线单片分组式收线装置 Download PDF

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Publication number
CN107893206A
CN107893206A CN201711402137.XA CN201711402137A CN107893206A CN 107893206 A CN107893206 A CN 107893206A CN 201711402137 A CN201711402137 A CN 201711402137A CN 107893206 A CN107893206 A CN 107893206A
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main shaft
monolithic
take
rare earth
packet type
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储文伟
温克主
周鹏
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Wuxi Ke Mao Metal Material Co Ltd
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Wuxi Ke Mao Metal Material Co Ltd
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Priority to CN201711402137.XA priority Critical patent/CN107893206A/zh
Publication of CN107893206A publication Critical patent/CN107893206A/zh
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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003—Apparatus
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06—Zinc or cadmium or alloys based thereon
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36—Elongated material
    • C23C2/38—Wires; Tubes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Ropes Or Cables (AREA)

Abstract

本发明提供了一种稀土锌钢绞线单片分组式收线装置，包括主轴，主轴两端为镶套调心轴承固定于支撑座上，支撑座由螺丝固定在底板上；主轴上串有若干单片导丝轮，导丝轮包括导丝轮外壳和高温轴承。本发明实现了可调分组收线数量和收线速度，在保证多规格钢丝同时镀锌生产时的产品品质，也提高了生产计划安排的灵活性、实用性。

Description

稀土锌钢绞线单片分组式收线装置
技术领域
本发明涉及钢绞线处理装置领域，具体是一种稀土锌钢绞线单片分组式收线装置。
背景技术
钢丝自锌液面上引至第一级变形导丝辊，与第一级反方向引至第二级变形导丝辊，再与第二级反方向引至第三极变形导丝辊，最后与第三极反方向引至过线天辊，后续钢丝在常温状态下进行冷却，逐级导丝，直至收线卷筒收线。
目前镀锌生产线使用的变形导丝辊与过线天辊均为整轴式转动导丝辊，由于镀锌成品钢丝和镀锌钢绞线的产品规格达几十种，而同轴转动的导丝辊和过线天辊，导致钢丝同步走线、收线速度相同，这种情况在钢丝镀锌生产时最多只能满足锌层重量要求相近的两种规格钢丝同时生产。如果同时生产三种规格钢丝，上锌量难以控制均衡，至少一种规格钢丝上锌量过高，造成锌消耗增加，加大产品成本；上锌量不足，镀锌成品钢丝锌层指标不合格，产生废次品，造成浪费。受在线生产的规格数量限制，无法满足产品规格的销售计划需求，导致供货时间不能按时完成。
发明内容
本发明为了解决现有技术的问题，提供了一种稀土锌钢绞线单片分组式收线装置，实现了可调分组收线数量和收线速度，在保证多规格钢丝同时镀锌生产时的产品品质，也提高了生产计划安排的灵活性、实用性。
本发明包括主轴，主轴两端为镶套调心轴承固定于支撑座上，支撑座由螺丝固定在底板上；主轴上串有若干单片导丝轮，导丝轮包括导丝轮外壳和高温轴承。
所述的导丝轮外侧通过细丝螺纹和细丝螺帽紧固。
所述的导丝轮的高温轴承与主轴之间设有垫片。
本发明有益效果在于：
1、与现有导丝辊收线方式不同，单片分组式收线是针对钢丝镀锌收线环节采取了不同的收线速度，依据不同规格钢丝锌层标准，进行收线速度的调节，促使不同规格钢丝上锌量的均衡，保障产品质量稳定，生产成本得到有效控制。
2、与现有导丝辊收线方式不同，单片分组式收线可满足三种以上钢丝规格同时在线生产，拓宽了产品品种、规格生产范围，根据销售计划、交货时间要求，生产部门可以随时进行在线生产的钢丝规格的调整，大大提高了生产安排的灵活性、机动性，保障产品供货的及时性。
附图说明
图1为本发明结构示意图。
具体实施方式
下面结合附图和具体实施方式对本发明做进一步说明。
本发明结构如图1所示，包括主轴1，主轴1两端为镶套调心轴承2固定于支撑座3上，支撑座3由螺丝4固定在底板5上；主轴1上串有若干单片导丝轮6，导丝轮6包括导丝轮外壳和高温轴承7。
所述的导丝轮6外侧通过细丝螺纹8和细丝螺帽9紧固。
所述的导丝轮的高温轴承7与主轴1之间设有垫片10。
单片分组式收线装置技术，实现了可调分组收线数量和收线速度。在保证多规格钢绞线11同时镀锌生产时的产品品质，也提高了生产计划安排灵活性、实用性
本发明具体应用途径很多，以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以作出若干改进，这些改进也应视为本发明的保护范围。

Claims (3)

1.一种稀土锌钢绞线单片分组式收线装置，其特征在于：包括主轴，主轴两端为镶套调心轴承固定于支撑座上，支撑座由螺丝固定在底板上；主轴上串有若干单片导丝轮，导丝轮包括导丝轮外壳和高温轴承。
2.根据权利要求1所述的稀土锌钢绞线单片分组式收线装置，其特征在于：所述的导丝轮外侧通过细丝螺纹和细丝螺帽紧固。
3.根据权利要求1所述的稀土锌钢绞线单片分组式收线装置，其特征在于：所述的导丝轮的高温轴承与主轴之间设有垫片。
CN201711402137.XA 2017-12-22 2017-12-22 稀土锌钢绞线单片分组式收线装置 Pending CN107893206A (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2319417Y (zh) * 1997-11-25 1999-05-19 周尚海 高速退火镀锡机
CN202208771U (zh) * 2011-08-12 2012-05-02 贵州钢绳股份有限公司 一种钢丝电镀锌生产线
EP2636625A2 (en) * 2012-03-08 2013-09-11 TMT Machinery, Inc. Spun yarn take-up apparatus
CN103991755A (zh) * 2014-04-17 2014-08-20 江苏佳成科技股份有限公司 多股线断线检测装置
CN206591188U (zh) * 2017-01-19 2017-10-27 江西百川电导体有限公司 一种直线式电沉积大规格铜包钢线生产设备
CN207581892U (zh) * 2017-12-22 2018-07-06 无锡科茂金属材料有限公司 稀土锌钢绞线单片分组式收线装置

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2319417Y (zh) * 1997-11-25 1999-05-19 周尚海 高速退火镀锡机
CN202208771U (zh) * 2011-08-12 2012-05-02 贵州钢绳股份有限公司 一种钢丝电镀锌生产线
EP2636625A2 (en) * 2012-03-08 2013-09-11 TMT Machinery, Inc. Spun yarn take-up apparatus
CN103991755A (zh) * 2014-04-17 2014-08-20 江苏佳成科技股份有限公司 多股线断线检测装置
CN206591188U (zh) * 2017-01-19 2017-10-27 江西百川电导体有限公司 一种直线式电沉积大规格铜包钢线生产设备
CN207581892U (zh) * 2017-12-22 2018-07-06 无锡科茂金属材料有限公司 稀土锌钢绞线单片分组式收线装置

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