CN107893143B - Converter gas dry dedusting waste heat recovery system and process - Google Patents
Converter gas dry dedusting waste heat recovery system and process Download PDFInfo
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- 239000007789 gas Substances 0.000 title claims abstract description 160
- 239000002918 waste heat Substances 0.000 title claims abstract description 119
- 238000011084 recovery Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000002485 combustion reaction Methods 0.000 claims abstract description 75
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000003546 flue gas Substances 0.000 claims abstract description 68
- 239000000126 substance Substances 0.000 claims description 68
- 238000001816 cooling Methods 0.000 claims description 31
- 238000002309 gasification Methods 0.000 claims description 26
- 229910052760 oxygen Inorganic materials 0.000 claims description 22
- 238000000746 purification Methods 0.000 claims description 22
- 238000009628 steelmaking Methods 0.000 claims description 20
- 239000000919 ceramic Substances 0.000 claims description 17
- 239000000498 cooling water Substances 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 13
- 238000007254 oxidation reaction Methods 0.000 claims description 13
- 239000000779 smoke Substances 0.000 claims description 11
- 238000004146 energy storage Methods 0.000 claims description 9
- 238000006722 reduction reaction Methods 0.000 claims description 9
- 238000010079 rubber tapping Methods 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 7
- 230000003647 oxidation Effects 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000004880 explosion Methods 0.000 abstract description 7
- 238000013022 venting Methods 0.000 abstract 1
- 239000000428 dust Substances 0.000 description 44
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 21
- 239000001301 oxygen Substances 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 239000002184 metal Substances 0.000 description 6
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000012717 electrostatic precipitator Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 238000004506 ultrasonic cleaning Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 238000005261 decarburization Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 239000004484 Briquette Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/38—Removal of waste gases or dust
- C21C5/40—Offtakes or separating apparatus for converter waste gases or dust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
- F27D17/15—Arrangements for using waste heat using boilers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
Description
技术领域technical field
本发明涉及烟气回收利用技术领域,具体的是一种转炉煤气干法除尘余热回收系统,还是一种转炉煤气干法净化余热回收工艺。The invention relates to the technical field of flue gas recovery and utilization, in particular to a converter gas dry dedusting waste heat recovery system and a converter gas dry purification waste heat recovery process.
背景技术Background technique
一般情况下,转炉炼钢周期为36分钟,吹氧时间为15分钟,此过程中会有大量的高温高含尘烟气产生,烟气温度为1500℃~1600℃,粉尘主要成分为FeO、Fe2O3、CaO和SiO2等,含尘量达80g/m3~150g/m3。Generally, the converter steelmaking cycle is 36 minutes, and the oxygen blowing time is 15 minutes. During this process, a large amount of high-temperature and high-dust flue gas will be generated. The flue gas temperature is 1500 ° C ~ 1600 ° C, and the main components of dust are FeO, Fe 2 O 3 , CaO and SiO 2 etc., the dust content can reach 80g/m 3 ~ 150g/m 3 .
由于转炉煤气间歇性产生,同时具有高温高含尘的特点,使得转炉煤气的除尘和余热回收比较困难。除尘方面,现有转炉放散煤气的除尘技术主要分为湿法除尘系统和干法除尘系统。Due to the intermittent generation of converter gas and the characteristics of high temperature and high dust content, it is difficult to remove dust and recover waste heat from converter gas. In terms of dedusting, the existing converter gas dedusting technology is mainly divided into wet dedusting system and dry dedusting system.
湿法除尘系统主要由烟气冷却、净化、煤气回收和污水处理等部分组成。湿法除尘系统存在如下缺点:一、除尘效率低,处理后的煤气含量约为50~100mg/Nm3;二、系统阻损大,运行成本高;三、存在二次污染,有大量的污水产生需要处理;四、占地面积大。干法除尘系统主要由气化冷却烟道、蒸汽发生器、静电除尘器等部分组成,与湿法除尘系统相比,具有明显优势。一、除尘效率高,烟气含尘量可降至5~15mg/Nm3;二、系统阻损小,运行成本低;三、无二次污染,无污水产生,回收粉尘可直接利用;四、占地面积小,便于管理和维护。干法除尘系统的不足之处主要在于存在爆炸隐患,需要安装泄爆阀,而大的爆炸有可能超过静电除尘器泄爆阀的承受范围而将静电除尘器炸毁。The wet dedusting system is mainly composed of flue gas cooling, purification, gas recovery and sewage treatment. The wet dust removal system has the following disadvantages: 1. The dust removal efficiency is low, and the gas content after treatment is about 50-100 mg/Nm 3 ; 2. The system has large resistance loss and high operating costs; 3. There is secondary pollution and a large amount of sewage It needs to be dealt with; 4. It occupies a large area. The dry dust removal system is mainly composed of gasification cooling flue, steam generator, electrostatic precipitator, etc. Compared with the wet dust removal system, it has obvious advantages. 1. The dust removal efficiency is high, and the dust content of the flue gas can be reduced to 5-15 mg/Nm3; 2. The system resistance loss is small, and the operating cost is low; 3. There is no secondary pollution, no sewage generation, and the recovered dust can be directly used; 4. Small footprint, easy to manage and maintain. The main disadvantage of the dry dust removal system is that there is a hidden danger of explosion, and an explosion relief valve needs to be installed, and a large explosion may exceed the tolerance range of the explosion relief valve of the electrostatic precipitator and blow up the electrostatic precipitator.
在余热回收方面,上述湿法除尘系统和干法除尘系统均未进行有效回收。尤其是对经气化冷却烟道输出的转炉煤气900℃以下的显热能。陶瓷过滤器的干法除尘余热回收系统可以解决此问题,从气化冷却烟道输出的转炉煤气进入陶瓷过滤器进行除尘,经除尘净化后的转炉煤气进入余热锅炉将其显热进行利用。然而,因为转炉煤气的产生具有周期性,陶瓷过滤器干法除尘系统和余热锅炉系统只能间断使用,即在转炉吹氧周期内有转炉煤气产生时使用,不能保证供能的连续性。同时,当转炉煤气O2和CO含量不符合回收要求时,需进行放散,无法将此部分转炉煤气的化学能加以利用,也会造成环境的污染。In terms of waste heat recovery, neither the wet dust removal system nor the dry dust removal system has been effectively recovered. Especially for the sensible heat energy below 900°C of the converter gas output through the gasification cooling flue. The dry dust removal waste heat recovery system of the ceramic filter can solve this problem. The converter gas output from the gasification cooling flue enters the ceramic filter for dust removal, and the converter gas after dust removal and purification enters the waste heat boiler to utilize its sensible heat. However, because the generation of converter gas is periodic, the ceramic filter dry dedusting system and waste heat boiler system can only be used intermittently, that is, when converter gas is generated during the oxygen blowing cycle of the converter, the continuity of energy supply cannot be guaranteed. At the same time, when the O2 and CO content of the converter gas does not meet the recovery requirements, it needs to be released, and the chemical energy of this part of the converter gas cannot be utilized, which will also cause environmental pollution.
名词解释:Glossary:
载氧体:在化学链燃烧反应中,用来传递氧的固体氧化物称为载氧体。主要有Cu基、Ni基、Fe基、Ca基等载氧体。以Cu基载氧体为例,一般为CuO为活性组分,以Al2O3、SiO2等为惰性载体进行制备。Oxygen carrier: In the chemical chain combustion reaction, the solid oxide used to transfer oxygen is called oxygen carrier. There are mainly Cu-based, Ni-based, Fe-based, Ca-based and other oxygen carriers. Taking the Cu-based oxygen carrier as an example, CuO is generally used as the active component, and Al 2 O 3 , SiO 2 , etc. are used as the inert carrier for preparation.
发明内容Contents of the invention
为了上述供能不连续性的问题,本发明提供了一种转炉煤气干法除尘余热回收系统和工艺,该转炉煤气干法除尘余热回收系统和工艺可实现转炉煤气900℃以下温度显热能的回收,实现转炉煤气的零放散,无需设置泄爆阀,可间断性的处理转炉煤气实现连续的供能。In order to solve the problem of discontinuity of energy supply above, the present invention provides a waste heat recovery system and process of converter gas dry dust removal, which can realize the recovery of sensible heat energy of converter gas at a temperature below 900°C , to achieve zero emission of converter gas, no need to set up explosion relief valves, and can process converter gas intermittently to achieve continuous energy supply.
本发明解决其技术问题所采用的技术方案是:一种转炉煤气干法除尘余热回收系统,包括烟气过滤器、化学链燃烧设备和余热锅炉,化学链燃烧设备含有化学链燃烧反应装置,烟气过滤器的出口通过第一排气管道与化学链燃烧反应装置的入口连接,化学链燃烧反应装置的出口通过第二排气管道与余热锅炉的第一入口连接,烟气过滤器和余热锅炉之间还设有回收管道,回收管道与化学链燃烧反应装置并联设置。The technical solution adopted by the present invention to solve the technical problem is: a converter gas dry dust removal waste heat recovery system, including a flue gas filter, chemical looping combustion equipment and waste heat boiler, chemical looping combustion equipment contains chemical looping combustion reaction device, smoke The outlet of the gas filter is connected to the inlet of the chemical looping combustion reaction device through the first exhaust pipe, the outlet of the chemical looping combustion reaction device is connected to the first inlet of the waste heat boiler through the second exhaust pipe, and the flue gas filter and the waste heat boiler There is also a recovery pipeline between them, and the recovery pipeline is arranged in parallel with the chemical looping combustion reaction device.
第一排气管道上设有三通阀,三通阀含有一个入口和两个出口,回收管道的入口端与三通阀的一个出口连接,回收管道的出口端与余热锅炉的第二入口连接。The first exhaust pipe is provided with a three-way valve, the three-way valve has an inlet and two outlets, the inlet of the recovery pipe is connected to one outlet of the three-way valve, and the outlet of the recovery pipe is connected to the second inlet of the waste heat boiler.
第一排气管道上还设有烟气分析仪,烟气分析仪位于烟气过滤器和三通阀之间,烟气过滤器的入口端外连接有能够对烟气进行降温的气化冷却烟道。There is also a flue gas analyzer on the first exhaust pipe, the flue gas analyzer is located between the flue gas filter and the three-way valve, and the inlet end of the flue gas filter is connected with a gasification cooling device capable of cooling the flue gas flue.
气化冷却烟道连接有储能装置,该储能装置能够储存气化冷却烟道中烟气的热量,气化冷却烟道内设有超声波清灰装置,烟气过滤器为陶瓷烟气过滤器,化学链燃烧反应装置外设有冷却水夹套。The gasification cooling flue is connected with an energy storage device, which can store the heat of the flue gas in the gasification cooling flue, and the gasification cooling flue is equipped with an ultrasonic cleaning device, and the flue gas filter is a ceramic flue gas filter , The chemical looping combustion reaction device is equipped with a cooling water jacket.
化学链燃烧设备还含有第三排气管道和第四排气管道,第三排气管道的入口连接有空气风机,第三排气管道的出口与化学链燃烧反应装置的出口连接,第四排气管道的入口与化学链燃烧反应装置的入口连接,第四排气管道的出口与余热锅炉的第一入口连接。The chemical looping combustion equipment also includes a third exhaust pipe and a fourth exhaust pipe, the inlet of the third exhaust pipe is connected with an air fan, the outlet of the third exhaust pipe is connected with the outlet of the chemical looping combustion reaction device, and the fourth row The inlet of the gas pipe is connected with the inlet of the chemical looping combustion reaction device, and the outlet of the fourth exhaust pipe is connected with the first inlet of the waste heat boiler.
第一排气管道上设有第一阀门,第二排气管道上设有第二阀门,第三排气管道上设有第三阀门,第四排气管道上设有第四阀门。The first exhaust pipe is provided with a first valve, the second exhaust pipe is provided with a second valve, the third exhaust pipe is provided with a third valve, and the fourth exhaust pipe is provided with a fourth valve.
所述转炉煤气干法除尘余热回收系统还包括煤气冷却器、气柜和放散塔,余热锅炉的第一出口通过第一排烟管道与放散塔连接,余热锅炉的第二出口通过第二排烟管道与煤气冷却器的入口连接,煤气冷却器的出口通过第三排烟管道与气柜的入口连接。The converter gas dry dedusting waste heat recovery system also includes a gas cooler, a gas cabinet and a release tower. The first outlet of the waste heat boiler is connected to the release tower through the first exhaust pipe, and the second outlet of the waste heat boiler is connected through the second exhaust pipe. The pipeline is connected with the inlet of the gas cooler, and the outlet of the gas cooler is connected with the inlet of the gas cabinet through the third exhaust pipe.
一种转炉煤气干法净化余热回收工艺,该转炉煤气干法净化余热回收工艺与转炉炼钢周期同时进行,该转炉炼钢周期含有依次排列的准备阶段、吹炼阶段和出钢阶段,所述转炉煤气干法净化余热回收工艺采用了上述的转炉煤气干法除尘余热回收系统,所述转炉煤气干法净化余热回收工艺包括以下步骤:A converter gas dry purification waste heat recovery process. The converter gas dry purification waste heat recovery process is carried out simultaneously with the converter steelmaking cycle. The converter steelmaking cycle includes a preparation stage, a blowing stage and a tapping stage arranged in sequence. The converter gas dry purification waste heat recovery process adopts the above-mentioned converter gas dry dust removal waste heat recovery system, and the converter gas dry purification waste heat recovery process includes the following steps:
步骤1、在准备阶段,使位于回收管道的入口端和化学链燃烧反应装置的入口之间的第一排气管道处于关闭状态;Step 1. In the preparatory stage, the first exhaust pipe between the inlet end of the recovery pipe and the entrance of the chemical looping combustion reaction device is closed;
步骤2、在吹炼阶段,判断烟气过滤器排出的烟气是否达到回收标准,当能够达到回收标准时,烟气过滤器排出的烟气仅通过回收管道进入余热锅炉;当不能达到回收标准时,烟气过滤器排出的烟气仅通过第一排气管道进入化学链燃烧反应装置中并发生还原反应,化学链燃烧反应装置通过第二排气管道将还原气体产物排入余热锅炉;Step 2. In the blowing stage, judge whether the flue gas discharged from the flue gas filter meets the recovery standard. When the recovery standard can be reached, the flue gas discharged from the flue gas filter enters the waste heat boiler only through the recovery pipe; when the recovery standard cannot be reached, The flue gas discharged from the flue gas filter only enters the chemical looping combustion reaction device through the first exhaust pipe and undergoes a reduction reaction, and the chemical looping combustion reaction device discharges the reduction gas product into the waste heat boiler through the second exhaust pipe;
步骤3、在出钢阶段,使位于回收管道的入口端和化学链燃烧反应装置的入口之间的第一排气管道处于关闭状态。Step 3. In the tapping stage, the first exhaust pipe between the inlet end of the recovery pipe and the entrance of the chemical looping combustion reaction device is closed.
在步骤1和步骤3中,从化学链燃烧反应装置的出口向化学链燃烧反应装置内吹入空气,该空气在化学链燃烧反应装置中并发生氧化反应,氧化气体产物从化学链燃烧反应装置的入口排出并进入余热锅炉。In steps 1 and 3, air is blown into the chemical looping combustion reaction device from the outlet of the chemical looping combustion reaction device. The inlet discharges and enters the waste heat boiler.
所述回收标准为转炉煤气中CO的体积分数≥35%且O2的体积分数≤2%;在步骤2中,当能够达到回收标准时,余热锅炉排出的气体依次进入煤气冷却器和气柜;当不能达到回收标准时,余热锅炉排出的气体进入放散塔;在步骤1和步骤3中,余热锅炉排出的气体进入放散塔。The recovery standard is that the volume fraction of CO in the converter gas is ≥ 35% and the volume fraction of O ≤ 2 %; in step 2, when the recovery standard can be reached, the gas discharged from the waste heat boiler enters the gas cooler and the gas cabinet in sequence; when When the recovery standard cannot be reached, the gas discharged from the waste heat boiler enters the dissipation tower; in steps 1 and 3, the gas discharged from the waste heat boiler enters the dissipation tower.
本发明的有益效果是:该转炉煤气干法除尘余热回收系统和工艺采用了化学链燃烧反应装置,可以将成分达不到回收标准的转炉煤气进行处理,采用陶瓷过滤器,可以高效去除转炉煤气中的粉尘。本系统和工艺可以回收转炉煤气900℃以下的显热能和放散煤气的化学能,是一种除尘效率高、运行能耗少,煤气全热回收和煤气零排放的新干法除尘余热回收系统和工艺。The beneficial effects of the present invention are: the converter gas dry dedusting waste heat recovery system and process adopts a chemical chain combustion reaction device, which can process the converter gas whose components do not meet the recovery standard, and adopts ceramic filters to efficiently remove the converter gas in the dust. This system and process can recover the sensible heat energy of converter gas below 900°C and the chemical energy of released gas. It is a new dry dust removal waste heat recovery system with high dust removal efficiency, low operating energy consumption, full heat recovery of gas and zero discharge of gas. craft.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1是本发明所述转炉煤气干法除尘余热回收系统的结构示意图。Fig. 1 is a schematic structural view of the waste heat recovery system for converter gas dry dedusting according to the present invention.
图2是余热锅炉的内部管道结构示意图。Figure 2 is a schematic diagram of the internal piping structure of the waste heat boiler.
1、转炉;2、气化冷却烟道;3、烟气过滤器;4、烟气分析仪;5、三通阀;6、化学链燃烧设备;7、余热锅炉;8、煤气冷却器;9、气柜;10、放散塔;1. Converter; 2. Gasification cooling flue; 3. Flue gas filter; 4. Flue gas analyzer; 5. Three-way valve; 6. Chemical chain combustion equipment; 7. Waste heat boiler; 8. Gas cooler; 9. Gas cabinet; 10. Diffuser tower;
501、第一电磁阀;502、第二电磁阀;501, the first solenoid valve; 502, the second solenoid valve;
600、化学链燃烧反应装置;601、第一阀门;602、第二阀门;603、第三阀门;604、第四阀门;605、空气风机;606、冷却水夹套;600, chemical looping combustion reaction device; 601, first valve; 602, second valve; 603, third valve; 604, fourth valve; 605, air blower; 606, cooling water jacket;
611、第一排气管道;612、第二排气管道;613、第三排气管道;614、第四排气管道;611, the first exhaust pipe; 612, the second exhaust pipe; 613, the third exhaust pipe; 614, the fourth exhaust pipe;
621、回收管道;621. Recovery pipeline;
701、第一排烟管道;702、第二排烟管道;703、第三排烟管道。701, the first smoke exhaust pipe; 702, the second smoke exhaust pipe; 703, the third smoke exhaust pipe.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
一种转炉煤气干法除尘余热回收系统,包括烟气过滤器3、化学链燃烧设备6和余热锅炉7,化学链燃烧设备6含有化学链燃烧反应装置600,烟气过滤器3的出口通过第一排气管道611与化学链燃烧反应装置600的入口连接,化学链燃烧反应装置600的出口通过第二排气管道612与余热锅炉7的第一入口连接,烟气过滤器3和余热锅炉7之间还设有回收管道621,回收管道621与化学链燃烧反应装置600并联设置,如图1所示。A converter gas dry dedusting waste heat recovery system, including a flue gas filter 3, chemical looping combustion equipment 6 and
在本实施例中,第一排气管道611上设有三通阀5,三通阀5含有一个入口和两个出口,回收管道621的入口端与三通阀5的一个出口连接,三通阀5的一个出口设有第二电磁阀502,回收管道621的出口端与余热锅炉7的第二入口连接,化学链燃烧反应装置600的入口能够与三通阀5的另一个出口连通,三通阀5的另一个出口设有第一电磁阀501,烟气过滤器3的出口能够与三通阀5的入口连通。第一排气管道611上还设有烟气分析仪4,烟气分析仪4位于烟气过滤器3和三通阀5之间,烟气分析仪4能够分析出烟气过滤器3排出烟气的成分和含量,烟气过滤器3的入口端外连接有能够对烟气进行降温的气化冷却烟道2。In this embodiment, the
在本实施例中,气化冷却烟道2的入口端位于转炉1的上方,气化冷却烟道2中设有冷却水管,转炉煤气首先进入气化冷却烟道2,转炉煤气和烟道的管壁,通过冷却水间接换热,气化冷却烟道2的冷却水管连接有储能装置,该储能装置还与余热锅炉7连接,该储能装置能够储存气化冷却烟道2中烟气的热量,该储能装置能够储存余热锅炉7吸收的热量。气化冷却烟道2内还设有超声波清灰装置,烟气过滤器3为陶瓷烟气过滤器,化学链燃烧反应装置600外设有冷却水夹套606。In this embodiment, the inlet end of the gasification cooling flue 2 is located above the converter 1, and a cooling water pipe is arranged in the gasification cooling flue 2, and the converter gas first enters the gasification cooling flue 2, and the converter gas and the flue The pipe wall exchanges heat indirectly through the cooling water. The cooling water pipe of the gasification cooling flue 2 is connected with an energy storage device, which is also connected with the
余热锅炉7含有两个入口和两个出口,余热锅炉7的第一入口通过第一内管道仅与余热锅炉7的第一出口连通,余热锅炉7的第二入口通过第二内管道仅与余热锅炉7的第二出口连通,即从余热锅炉7的第一入口进入的流体只能从余热锅炉7的第一出口排出而不能从余热锅炉7的第二出口排出,从余热锅炉7的第二入口进入的流体只能从余热锅炉7的第二出口排出而不能从余热锅炉7的第一出口排出,如图2所示。当转炉煤气达到回收标准时,不经过化学链燃烧反应器直接走回收管道621,进入到余热锅炉7进行热量回收后通过第二排烟管道702后进入煤气冷却器8和气柜9对煤气进行储存。当达不到回收标准时,经过化学链燃烧反应器通过第二排气管道612进入到余热锅炉7中,对余热进行回收利用后,通过第一排烟管道701进入放散塔10中进行排放。The
在本实施例中,化学链燃烧设备6还含有第三排气管道613和第四排气管道614,第三排气管道613的入口连接有空气风机605,第三排气管道613的出口与化学链燃烧反应装置600的出口连接,第四排气管道614的入口与化学链燃烧反应装置600的入口连接,第四排气管道614的出口与余热锅炉7的第一入口连接,如图1所示。第一排气管道611上设有第一阀门601,第二排气管道612上设有第二阀门602,第三排气管道613上设有第三阀门603,第四排气管道614上设有第四阀门604。第一阀门601、第二阀门602、第三阀门603和第四阀门604均为电磁阀。In the present embodiment, the chemical looping combustion equipment 6 also contains a
在本实施例中,所述转炉煤气干法除尘余热回收系统还包括煤气冷却器8、气柜9和放散塔10,余热锅炉7的第一出口通过第一排烟管道701与放散塔10连接,余热锅炉7的第二出口通过第二排烟管道702与煤气冷却器8的入口连接,煤气冷却器8的出口通过第三排烟管道703与气柜9的入口连接,如图1所示。In this embodiment, the converter gas dry dedusting waste heat recovery system also includes a gas cooler 8, a
下面介绍本发明所述转炉煤气干法除尘余热回收系统中各装置的工作过程。The working process of each device in the converter gas dry dedusting waste heat recovery system of the present invention will be introduced below.
在转炉炼钢时,向转炉1中吹氧脱碳将产生大量的转炉煤气。During converter steelmaking, a large amount of converter gas will be produced by blowing oxygen into converter 1 for decarburization.
所述转炉煤气通过气化冷却烟道2时,该转炉煤气与烟道中的冷却水进行热交换,同时冷却水吸热蒸发成饱和蒸汽;所述气化冷却烟道2产生的饱和蒸汽以及余热锅炉7产生的水蒸气输出至蒸汽储能装置。When the converter gas passes through the gasification cooling flue 2, the converter gas exchanges heat with the cooling water in the flue, and at the same time the cooling water absorbs heat and evaporates into saturated steam; the saturated steam and waste heat generated by the gasification cooling flue 2 The water vapor produced by the
从气化冷却烟道2输出的转炉煤气进入烟气过滤器3(陶瓷过滤器)进行除尘;烟气过滤器3除尘捕集到的粉尘经输送机送到压块站,经热压将粉尘成型,得到的粉块用于转炉炼钢。所述陶瓷过滤器通过筛分作用对含尘的转炉煤气进行除尘,当所述陶瓷过滤器外表面积灰过多、除尘阻力过大时,对其进行反吹清灰。The converter gas output from the gasification cooling flue 2 enters the flue gas filter 3 (ceramic filter) for dust removal; the dust collected by the flue gas filter 3 is sent to the briquetting station by a conveyor, and the dust is removed by hot pressing Forming, the obtained powder blocks are used for converter steelmaking. The ceramic filter dedusts the dust-laden converter gas through sieving, and when the outer surface of the ceramic filter has too much dust and the dust removal resistance is too large, it is blown back to remove dust.
转炉煤气进入余热锅炉7后,与余热锅炉7内的水间接热交换,同时余热锅炉7内的水吸热后形成水蒸气。After the converter gas enters the
转炉煤气经余热锅炉降温处理后,进入煤气冷却器8进一步降温后进入气柜9进行储存。或者转炉煤气经余热锅炉降温处理后,进入放散塔10放散。After being cooled by the waste heat boiler, the converter gas enters the gas cooler 8 for further cooling and then enters the
化学链燃烧反应装置600中充填有金属载氧体。金属载氧体为Cu基载氧体或Fe基载氧体的一种或者两种的混合物。如所述的金属载氧体可以是以Fe2O3为主成分的Fe基载氧体和以CuO为主成分的Cu基载氧体的混合物;所述的Cu基载氧体的质量占金属载氧体总质量的5%~20%。该化学链燃烧反应装置600的外壳体内设置有冷却水夹套606。The chemical looping
以Fe基载氧体为主的金属载氧体,其氧化反应的绝热反应温升很大,在本发明中,对化学链燃烧反应装置增设冷却水夹套606,用于稳定反应器温度,以避免温度飙升而损害金属载氧体。The metal oxygen carrier based on Fe-based oxygen carrier has a large adiabatic reaction temperature rise in the oxidation reaction. In the present invention, a cooling
本发明所述转炉煤气干法除尘余热回收系统中的各个装置均可以采用现有的装置,如化学链燃烧反应装置600、气化冷却烟道2、超声波清灰装置、冷却水夹套606和储能装置等。Each device in the converter gas dry dedusting waste heat recovery system of the present invention can adopt existing devices, such as chemical looping
下面一种转炉煤气干法净化余热回收工艺。The following is a waste heat recovery process of converter gas dry purification.
所述转炉煤气干法净化余热回收工艺与转炉炼钢周期同时进行,该转炉炼钢周期含有依次排列的准备阶段、吹炼阶段和出钢阶段,一个转炉煤气干法净化余热回收工艺过程与该转炉炼钢周期的三个阶段一一对应,所述转炉煤气干法净化余热回收工艺采用了上述的转炉煤气干法除尘余热回收系统,所述转炉煤气干法净化余热回收工艺包括以下步骤:The converter gas dry purification waste heat recovery process is carried out simultaneously with the converter steelmaking cycle, and the converter steelmaking cycle includes a preparation stage, a blowing stage and a steel tapping stage arranged in sequence, and a converter gas dry purification waste heat recovery process is combined with the The three stages of the converter steelmaking cycle correspond one by one. The converter gas dry purification waste heat recovery process adopts the above-mentioned converter gas dry dust removal waste heat recovery system. The converter gas dry purification waste heat recovery process includes the following steps:
步骤1、在准备阶段,使位于回收管道621的入口端和化学链燃烧反应装置600的入口之间的第一排气管道611处于关闭状态;Step 1. In the preparation stage, the
步骤2、在吹炼阶段,判断烟气过滤器3排出的烟气是否达到回收标准,当能够达到回收标准时,烟气过滤器3排出的烟气仅通过回收管道621进入余热锅炉7;当不能达到回收标准时,烟气过滤器3排出的烟气仅通过第一排气管道611进入化学链燃烧反应装置600中并发生还原反应,化学链燃烧反应装置600通过第二排气管道612将还原气体产物排入余热锅炉7;Step 2. In the blowing stage, judge whether the flue gas discharged from the flue gas filter 3 reaches the recovery standard. When the recovery standard can be reached, the flue gas discharged from the flue gas filter 3 enters the
步骤3、在出钢阶段,使位于回收管道621的入口端和化学链燃烧反应装置600的入口之间的第一排气管道611处于关闭状态。Step 3. In the tapping stage, the
在步骤1和步骤3中,从化学链燃烧反应装置600的出口向化学链燃烧反应装置600内吹入空气,该空气在化学链燃烧反应装置600中并发生氧化反应,氧化气体产物从化学链燃烧反应装置600的入口排出并进入余热锅炉7。该转炉煤气干法净化余热回收工艺可实现转炉煤气900℃以下温度显热能的回收,实现转炉煤气的零放散,无需设置泄爆阀,可间断性的处理转炉煤气实现连续的供能。In steps 1 and 3, air is blown into the chemical looping
由于一个转炉煤气干法净化余热回收工艺过程与该转炉炼钢周期的三个阶段一一对应,随着转炉炼钢周期的循环往复,该转炉煤气干法净化余热回收工艺也将相应的依次循环往复。Since a converter gas dry purification waste heat recovery process corresponds to the three stages of the converter steelmaking cycle, as the converter steelmaking cycle goes back and forth, the converter gas dry purification waste heat recovery process will also cycle accordingly back and forth.
下面以转炉炼钢周期为36min为例详细介绍本发明所述的转炉煤气干法净化余热回收工艺。The waste heat recovery process of converter gas dry purification according to the present invention will be described in detail below by taking the converter steelmaking cycle as 36 minutes as an example.
假设转炉炼钢周期为36min,其中0min~10min为吹炼前期的准备阶段,10min~26min为吹炼阶段,其中12min~24min为煤气回收阶段,26min~36min为出钢阶段,则该转炉煤气干法净化余热回收工艺过程如下:Assuming that the converter steelmaking cycle is 36min, of which 0min-10min is the preparatory stage of blowing, 10min-26min is the blowing stage, 12min-24min is the gas recovery stage, and 26min-36min is the tapping stage, then the converter gas dry Purification waste heat recovery process is as follows:
步骤1、在准备阶段,对应炼钢周期36min中的0min~10min,无转炉煤气产生,化学链燃烧反应装置600切换至氧化反应过程,将第一电磁阀501关闭,第一阀门601和第二阀门602关闭,第三阀门603和第四阀门604开启,同时,空气风机605开启。此时,在化学链燃烧反应装置600中发生氧化反应:Step 1. In the preparation stage, corresponding to 0-10 minutes in the steelmaking cycle of 36 minutes, no converter gas is generated, the chemical looping
Cu+1/2O2=CuO△H=-35.971kcal/molCu+1/2O 2 =CuO△H=-35.971kcal/mol
2Fe3O4+1/2O2=3Fe2O3△H=-57.776kcal/mol2Fe 3 O 4 +1/2O 2 =3Fe 2 O 3 △H=-57.776kcal/mol
2FeO+1/2O2=Fe2O3△H=-66.403kcal/mol2FeO+1/2O 2 =Fe 2 O 3 △H=-66.403kcal/mol
该氧化反应的温度为900℃~1000℃,氧化气体产物为N2进入余热锅炉7,在余热锅炉7中,氧化气体产物与水间接换热,转炉煤气温度降低至150℃~200℃,水吸热后变成水蒸气进入蒸汽包。氧化气体产物通过放散塔10排空。The temperature of the oxidation reaction is 900°C-1000°C, the oxidation gas product is N2 and enters the
步骤2、在吹炼阶段,对应炼钢周期36min中的10min~26min,在转炉1中吹氧脱碳因而产生大量的转炉煤气,输出的转炉煤气温度大约为1500℃,高温含尘的转炉煤气首先进入气化冷却烟道2,转炉煤气和烟道的管壁,通过冷却水间接换热,煤气温度由1500℃降至900℃,冷却水吸热蒸发成饱和蒸汽。900℃的转炉煤气进入烟气过滤器3进行除尘。Step 2. In the blowing stage, corresponding to 10-26 minutes in the steelmaking cycle of 36 minutes, a large amount of converter gas is generated by blowing oxygen in the converter 1 for decarburization, and the temperature of the output converter gas is about 1500 ° C. The high-temperature dust-containing converter gas First enter the gasification cooling flue 2, the converter gas and the pipe wall of the flue exchange heat indirectly through the cooling water, the gas temperature drops from 1500°C to 900°C, and the cooling water absorbs heat and evaporates into saturated steam. Converter gas at 900°C enters flue gas filter 3 for dust removal.
经陶瓷过滤器除尘后的转炉煤气通过烟气分析仪4判定是否达到回收标准,如果达到回收标准(如转炉煤气中CO的体积分数或摩尔分数≥35%且O2的体积分数或摩尔分数≤2%),一般为炼钢周期36min中的12min~24min时间段,即煤气回收阶段,三通阀5的回收侧的第二电磁阀502打开,放散侧的第一电磁阀501关闭,烟气过滤器3排出的转炉煤气经过回收管道621直接进入余热锅炉7,在余热锅炉7中,转炉煤气和水间接换热,转炉煤气温度进一步降低,至150℃~200℃,水吸热后变成水蒸汽进入蒸汽包。之后,转炉煤气进入煤气冷却器8中,将转炉煤气从150℃~200℃降至70℃,然后进入气柜9进行储存。Whether the converter gas after the dust removal by the ceramic filter reaches the recovery standard is judged by the flue gas analyzer 4, if the recovery standard is reached (such as the volume fraction or mole fraction of CO in the converter gas≥35% and the volume fraction or mole fraction of O2≤2 %), generally 12-24 minutes in the steelmaking cycle of 36 minutes, that is, the gas recovery stage, the
如果经过烟气过滤器3排出的转炉煤气不能达到回收标准(如转炉煤气中CO的体积分数≥35%或O2的体积分数≤2%)时,一般为吹炼阶段的前2min内和后2min内,此时三通阀5的回收侧的第二电磁阀502关闭,放散侧的第一电磁阀501打开,第一阀门601和第二阀门602开启,第三阀门603和第四阀门604关闭,转炉煤气进入化学链燃烧反应装置600。在化学链燃烧反应装置600中,转炉煤气与金属氧化物发生还原反应:If the converter gas discharged through the flue gas filter 3 cannot meet the recovery standard (such as the volume fraction of CO in the converter gas ≥ 35% or the volume fraction of O2 ≤ 2%), generally within the first 2 minutes and the last 2 minutes of the blowing stage At this time, the
3Fe2O3+CO=2Fe3O4+CO2△H=-9.768kcal/mol3Fe 2 O 3 +CO=2Fe 3 O 4 +CO 2 △H=-9.768kcal/mol
Fe2O3+CO=2FeO+CO2△H=-1.163kcal/molFe 2 O 3 +CO=2FeO+CO 2 △H=-1.163kcal/mol
CuO+CO=Cu+CO2△H=-31.595kcal/molCuO+CO=Cu+CO 2 △H=-31.595kcal/mol
还原反应温度为900℃~1000℃,还原气体产物CO2进入余热锅炉7,在余热锅炉7中,还原气体产物与水间接换热,转炉煤气温度进一步降低,至150℃~200℃,水吸热后变成水蒸气进入蒸汽包。还原气体产物通过放散塔10排空。The reduction reaction temperature is 900°C-1000°C, the reduction gas product CO 2 enters the
步骤3、在出钢阶段,对应炼钢周期36min中的26min~36min,无转炉煤气产生时,化学链燃烧反应装置600切换至氧化反应过程,第一电磁阀501关闭,第一阀门601和第二阀门602关闭,第三阀门603和第四阀门604开启,同时,空气风机605开启。此时,在化学链燃烧反应装置600中发生氧化反应:Step 3. In the tapping stage, corresponding to 26-36 minutes of the 36-minute steelmaking cycle, when no converter gas is produced, the chemical looping
Cu+1/2O2=CuO△H=-35.971kcal/molCu+1/2O 2 =CuO△H=-35.971kcal/mol
2Fe3O4+1/2O2=3Fe2O3△H=-57.776kcal/mol2Fe 3 O 4 +1/2O 2 =3Fe 2 O 3 △H=-57.776kcal/mol
2FeO+1/2O2=Fe2O3△H=-66.403kcal/mol2FeO+1/2O 2 =Fe 2 O 3 △H=-66.403kcal/mol
氧化反应温度为900℃~1000℃,氧化气体产物为N2进入余热锅炉7,在余热锅炉7中,氧化气体产物与水间接换热,转炉煤气温度降低至150℃~200℃,水吸热后变成水蒸气进入蒸汽包。氧化气体产物通过放散塔10排空。The oxidation reaction temperature is 900°C-1000°C, the oxidizing gas product is N2 and enters the
其中,该气化冷却烟道2装有超声波清灰装置,以除去内壁灰尘,提高煤气-水的换热系数,增加蒸汽回收量。所述气化冷却烟道2产生的饱和蒸汽以及余热锅炉产生的水蒸气输出至蒸汽储能装置,可用于炼钢工艺、也可用于供暖。Among them, the gasification cooling flue 2 is equipped with an ultrasonic cleaning device to remove dust on the inner wall, improve the heat transfer coefficient of gas-water, and increase the amount of steam recovery. The saturated steam generated by the gasification cooling flue 2 and the water vapor generated by the waste heat boiler are output to the steam energy storage device, which can be used for steelmaking process and heating.
烟气过滤器3可以为陶瓷过滤器,该陶瓷过滤器属于耐高温除尘器,陶瓷过滤器采用脉冲清灰方式,除尘效率达99.9%,陶瓷过滤器主要通过筛分作用对含尘煤气进行除尘。当陶瓷过滤器外表面积灰过多,除尘阻力过大时,需要对其进行反吹清灰。陶瓷过滤器采用脉冲清灰方式,气源为高温高压氮气。陶瓷过滤器捕集的粉尘经输送机送到压块站,采用热压块的方式将粉尘压制成型,成型的粉块可直接用于转炉炼钢。The flue gas filter 3 can be a ceramic filter, which belongs to a high-temperature dust collector. The ceramic filter adopts a pulse cleaning method, and the dust removal efficiency reaches 99.9%. The ceramic filter mainly removes dust from the dusty gas by screening . When there is too much dust on the outer surface of the ceramic filter and the dust removal resistance is too large, it needs to be blown back to clean the dust. The ceramic filter adopts the pulse cleaning method, and the gas source is high temperature and high pressure nitrogen. The dust collected by the ceramic filter is sent to the briquetting station by the conveyor, and the dust is pressed into shape by hot briquetting, and the formed powder briquette can be directly used for converter steelmaking.
另外,有不详之处可以参见中国专利CN 104388627A,公开日期2015年3月4日,公开的《一种转炉煤气除尘方法及系统》。In addition, if there are any details, please refer to the Chinese patent CN 104388627A, published on March 4, 2015, "A Converter Gas Dust Removal Method and System".
以上所述,仅为本发明的具体实施例,不能以其限定发明实施的范围,所以其等同组件的置换,或依本发明专利保护范围所作的等同变化与修饰,都应仍属于本专利涵盖的范畴。另外,本发明中的技术特征与技术特征之间、技术特征与技术方案之间、技术方案与技术方案之间均可以自由组合使用。The above is only a specific embodiment of the present invention, and cannot limit the scope of the invention, so the replacement of its equivalent components, or the equivalent changes and modifications made according to the patent protection scope of the present invention, should still fall within the scope of this patent. category. In addition, the technical features and technical features, technical features and technical solutions, and technical solutions and technical solutions in the present invention can be used in free combination.
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| CN108517387B (en) * | 2018-05-24 | 2020-04-07 | 武汉钢铁有限公司 | Converter gas purification and waste heat recovery system |
| DE102019212314A1 (en) * | 2019-03-11 | 2020-09-17 | Sms Group Gmbh | Device and method for cooling and / or cleaning a process gas emerging from a converter |
| CN110628982A (en) * | 2019-11-14 | 2019-12-31 | 北京博鹏中科环保科技有限公司 | A kind of LT dry dust removal system and LT dry dust removal method |
| CN112877499B (en) * | 2021-02-25 | 2023-09-19 | 中冶南方工程技术有限公司 | Converter flue gas treatment system based on dry dust removal and its operation method |
| CN112941264B (en) * | 2021-03-24 | 2023-10-27 | 中冶南方工程技术有限公司 | A converter flue gas dry purification and waste heat recovery system and method |
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