CN107892990A - A kind of method of waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil - Google Patents

A kind of method of waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil Download PDF

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CN107892990A
CN107892990A CN201711120967.3A CN201711120967A CN107892990A CN 107892990 A CN107892990 A CN 107892990A CN 201711120967 A CN201711120967 A CN 201711120967A CN 107892990 A CN107892990 A CN 107892990A
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oil
catalyst
reactor
waste mineral
lubricating oil
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CN107892990B (en
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蔡德民
徐冀
杨开财
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Xinjiang Juli Environmental Protection Technology Co Ltd
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Xinjiang Juli Environmental Protection Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/02Working-up used lubricants to recover useful products ; Cleaning mineral-oil based
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/102Aliphatic fractions
    • C10M2203/1025Aliphatic fractions used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Lubricants (AREA)

Abstract

The invention discloses a kind of method that waste mineral oil perhydro type regenerates production top-grade lubricating oil base oil, this method is additionally arranged pre-hydrotreating reaction technique between existing raw material pretreatment process and hydrogenation fractionating technique, under conditions of hydrogen is faced, the heavy metal additive and gum asphalt that are stripped of in lube cut and nonmetallic chlorine, phosphorus, the impurity such as silicon, the removing of these impurity solves the coking problem at the top of the hydrofining reactor in high-pressure hydrogenation fractionation process step below, and solves the problems, such as the chlorine corrosion of the equipment such as heat exchanger in being hydrogenated with high-pressure hydrogenation fractionation process, it ensure that hydrogenation plant long-term operation in high-pressure hydrogenation fractionation process.

Description

A kind of method of waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil
Technical field
The invention belongs to save and environmental technology field, it is high-grade to regenerate production more particularly, to a kind of waste mineral oil perhydro type The method of lube base oil.
Background technology
Lubricating oil is made up of from composition 80%-90% base oil and 10%-20% additive, primary chemical Composition is a variety of hydro carbons and the mixture of a small amount of non-hydrocarbons.But lubricating oil is in use for some time due to physics, chemistry Or human factor result in the performance degradation of lubricating oil, generate such as aldehyde, ketone, resin, pitch colloidal materials, carbon black and organic Acid, salt, water, metal fillings etc. pollute impurity, it is impossible to are further continued for using and turn into waste lubricating oil.Actually waste lubricating oil does not give up, And simply a few percent therein that used lubricating oil really goes bad, therefore how effectively to remove these in waste lubricating oil Impurity, it is the key of waste lubricant oil regeneration.The regeneration technology of waste lubricating oil mainly has distillation-pickling-clay-filtered at present, sinks Drop-pickling-carclazyte distillation, sedimentation-distillation-pickling-clay-filtered, distillation-ethanolic extraction-clay-filtered, distillation- Furfural treatment-clay-filtered, sedimentation-flocculation-clay-filtered etc..Above-mentioned technique all existence foundation oil utilization rates are low, it is big to produce The shortcomings that measuring solid waste and acid sludge.Overcome the shortcomings of above-mentioned technique, Hydrofining Technology need to be used, with the presence of hydrogen Under conditions of, through physics and it is chemical the methods of remove water, sulphur, nitrogen, chlorine, oxygen and various additives therein, obtain lubricate oil base Plinth oil and the petrol and diesel oil blend component for meeting the requirement of state V.
With the further investigation and development of Technology of Used Lube Oil Regeneration, the place of the industrialized unit of waste lubricant oil regeneration Reason amount is also increasing, therefore to environmental requirement also more and more higher.Such as Chinese patent (patent No. ZL200610086926.2) Patent use clay treatment process equipment investment is few, simple to operate, good product quality, be middle-size and small-size regenerator for waste lubricating oil Preferred process for purification.When the treating capacity increase of regenerator for waste lubricating oil, the quantity of clay-filtered caused spent bleaching clay slag It is consequently increased, the harmless treatment of spent bleaching clay slag brings certain difficulty.
It is public in the technical scheme such as Chinese patent (CN102504933A) discloses a kind of renovation process of waste lubricating oil The pre-treatment step of waste oil is opened:Waste lubricating oil is placed in a blender with stirring, adds the alkalization of waste lubricating oil Compound, in room temperature to 10-60 minutes are stirred under the conditions of 100 degree, then move into and 1-10h settled in settling tank, with remove moisture and Impurity.Short-path distillation is carried out afterwards, at least passes through following two-step distillation successively, and first order short-path distillation operating condition is temperature 150-250, vacuum 30-100pa, fractionate out light lubricating oil oil base stock, and then material enters second level short-path distillation, its Operating condition is temperature 180-260, vacuum 5-20pa, steams middle matter lube oil base stocks, Residual oil is discharged by bottom of towe, the skill Reclaimed oil purity is not high after the processing of art Conditioning regimen method, and regeneration efficiency is not also high, and not simple by pre-treatment step Just, it is unfavorable for industrializing integrated production.
Chinese patent CN106350112A discloses the side that a kind of waste mineral oil pre-processed-be hydrogenated with reclaimed lubricating oil base oil Method, this method comprise the following steps:Pretreatment and hydrofinishing;The preprocessing part includes deposition dehydrating, washing, dish successively Chip centrifuge, horizontal centrifuge centrifugation, luwa evaporator evaporation and vacuum distillation step, pretreated lubrication oil base Plinth oil plant passes through hydrofinishing again.Concrete operation step is:(1) waste mineral oil is introduced into settling tank, the water during sedimentation removing is oily With greasy filth and big solid particle;(2) subsequently into water washing tank, alkali lye, water and demulsifier are added in water washing tank to remove Organic acid and water miscible additive in oil;(3) wet oil in step (2) is sequentially entered into disc centrifuge centrifugation, crouched Formula centrifuge removes solid impurity and water;(4) waste lubricating oil in step (3) is entered back into fused salt heating furnace, is heated to 300- Enter luwa evaporator after 380 DEG C to evaporate;Preferable component lube stock in the waste mineral oil evaporated enters back into vacuum distillation Tower, cuts out different lube cuts, and residual oil flows out in evaporator bottom of towe;(5) step (4) pretreated lube base Oil plant is from being introduced into equipped with carrying out the further imurity-removal of pre- hydrofinishing in protectant reactor;It is useless through pre- hydrofinishing Lubricating oil enters hydrogenation main reactor, and hydrofinishing is realized in the presence of hydrogenation catalyst, makes non-ideal group in feedstock oil Divide hydrogenation saturation, product carries out stripping drying process, produces qualified products.This method can effectively remove big portion in useless lubrication Point undesirable components, step are simple and easy to operate.But there is hydrofining reactor top in use in this method The coking problem in portion, and there is etching problem in the equipment such as heat exchanger in being hydrogenated with.
The content of the invention
The invention solves first technical problem be to provide a kind of high-grade lubrication of waste mineral oil perhydro type regeneration production The method of oil base oil;It this method solve the method mesohigh hydrofining reactor that Chinese patent CN106350112A is used The coking problem at top, and there is etching problem in solve the equipment such as heat exchanger in hydrofining reaction.In addition, also solve The product index pour point after hydrofinishing, viscosity index (VI), the oxidation stability etc. of having determined do not reach III class above top-grade lubricating oil base The requirement of plinth oil index, further improve the quality of product.
In order to solve the above technical problems, invention adopts the following technical scheme that:
A kind of method of waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil of the present invention, comprises the following steps:
S1, raw material pretreatment process unit
S1-1, waste mineral oil are introduced into settling tank, water and greasy filth and big solid particle during sedimentation removing is oily;
S1-2, subsequently into water washing tank, alkali lye, water and demulsifier are added in water washing tank come remove organic acid in oil and Water miscible additive;
S1-3, wet oil in step S1-2 sequentially entered into closed mechanical interception formula prefilter, closed mechanical interception formula Fine filter and closed mechanical interception formula coalescer removing solid impurity and water;
S1-4 and then it would be heated to 200 DEG C and enter flash column, flash overhead extracts light component and minor amount of water;
S1-5, the bottom of towe oil in step S1-4 is entered back into and arrives 300-380 DEG C with fused salt heating furnace heating lava heat exchange Luwa evaporator evaporation;Preferable component lube stock in the waste mineral oil evaporated enters back into vacuum distillation tower, cuts out Different lubricant base oil fraction raw materials, residual oil flow out in evaporator bottom of towe;
S2, pre-hydrotreating reaction technique unit
S2-1, by the Lube basic oil material feedstocks from step S1-5 by heating stove heat, after being heated to 300-360 DEG C Sequentially enter protection demetalization reactor and dechlorination reaction device;Guard catalyst is filled in the protection demetalization reactor and is taken off Metallic catalyst, hydrotreating catalyst and dechlorination catalyst are filled in the dechlorination reaction device;
S2-2, the reacted oil of step S2-1 enter back into stripper removing hydrogen sulfide and ammonia, obtain hydrogenating materials;
S3, hydrogenation fractionating technique unit
By the hydrogenating materials after step S2-2 strippers it is heated after, sequentially enter hydrofining reactor, hydrogenation Reforming reactor and post-refining reactor carry out high-pressure hydrogenation reaction;Product after hydrogenation enters back into conventional atmospheric distillation tower And/or vacuum distillation tower, separate naphtha, diesel oil and it is various it is light, in, heavy lubricating oil base oil component.
The present invention is creatively additionally arranged pre-hydrotreating reaction between existing raw material pretreatment process and hydrogenation fractionating technique Technique, the heavy metal additive and gum asphalt and nonmetallic chlorine being stripped of under conditions of hydrogen is faced in lube cut, The impurity such as phosphorus, silicon, the removing of these impurity solve the hydrofining reactor top in high-pressure hydrogenation fractionation process step below The coking problem in portion, and solve the problems, such as the chlorine corrosion of the equipment such as heat exchanger in being hydrogenated with high-pressure hydrogenation fractionation process, protect Hydrogenation plant long-term operation in high-pressure hydrogenation fractionation process is demonstrate,proved.
In addition, the hydrogenation part in the present invention adds hydro-upgrading reaction, using isomerization-visbreaking modifying catalyst technology Product pour point is reduced, improves product viscosity index and oxidation stability.
As the further improvement of technical scheme, the additional proportion of alkali lye, water and demulsifier in the step S1-2 is 0.1-0.2:1-1.5:0.01-0.05.
Preferably, in the step S1-3, the closed mechanical interception formula prefilter, the essence filtering of closed mechanical interception formula The filtering accuracy of device and closed mechanical interception formula coalescer is:15 μm of prefilter, 1 μm of fine filter, coalescence precision 30- 50ppm。
Preferably, in the step S1-5, the operating condition of vacuum distillation is:300-360 DEG C of feeding temperature;Vacuum 5- 20pa;100-150 DEG C of tower top temperature.
As the further improvement of technical scheme, in step S2-1, process conditions are:In the case where facing hydrogen state, 0.5- Under 1.0MPa lower pressures, 300-360 DEG C of reaction temperature, reaction velocity 0.2-0.5h-1, hydrogen-oil ratio 100-200:1.
Preferably, in step S2-1, the guard catalyst includes but is not limited to be carried for activity by aluminum oxide and silica Body, load 2%-5%MO3Catalyst, and have Raschig ring, ball and bunge bedstraw herb of different shape and particle diameter etc..And change guarantor The technology that grading loading is used according to different-grain diameter is loaded in shield agent in the reactor, is had stronger adsorption gel and is held dirty energy Power.
Preferably, in step S2-1, it is active carrier that the catalyst for demetalation, which includes but is not limited to aluminum oxide, load 2.0%-5.0%MO3, 1.0%-2.5%NiO catalyst.
Preferably, in step S2-1, the hydrotreating catalyst includes but is not limited to aluminum oxide and silica for activity Carrier, load 2%-5% WO3, 2.0%-3.0%NiO catalyst.
Preferably, in step S2-1, the dechlorination catalyst includes but is not limited to main as activity using calcium oxide and zinc oxide Body, auxiliary agent concave convex rod is added, absorption chlorosity is up to more than 30%.
As the further improvement of technical scheme, in step s3, hydrofining reactor and the hydro-upgrading reaction Device temperature is 320-360 DEG C, 260-320 DEG C of post-refining temperature of reactor;The hydrofining reactor, hydro-upgrading reaction Pressure 8.0-15.0MPa, total air speed 0.5-1.0h in device and post-refining reactor-1, hydrogen-oil ratio 500-1200:1, supplement essence Before reactor processed temperature is controlled with heat exchanger;Atmospheric distillation tower inlet temperature is 230-250 DEG C;Vacuum tower inlet temperature is 320-350 DEG C, more than vacuum 5-20pa.
Preferably, in step s3, the Hydrobon catalyst in the hydrofining reactor include but is not limited to by Alumina support supports active component W, Ni and adjuvant component P compositions, in terms of the gross mass of the catalyst, active component and helps The content of agent component is:WO325%-35%, NiO 2.0%-7.0%, P2.0%-5.5%, and the pore volume of the catalyst >= 0.40mL/g, specific surface area >=200m2/g。
Preferably, in step s3, the catalyst for hydro-upgrading in the hydro-upgrading reactor include but is not limited to by ZSM-22 molecular sieves and alumina support support active component W, Ni composition, in terms of the gross mass of the catalyst, active component Content is:WO310%-20%, NiO 2.0%-5.0%, and pore volume >=0.35mL/g of the catalyst, specific surface area >= 260m2/g。
Preferably, in step s3, the post-refining catalyst in the post-refining reactor include but is not limited to by Alumina support supports active component W, Ni composition, in terms of the gross mass of the catalyst, the content of active component and adjuvant component For:WO320%-30%, NiO 2.0%-5.0%, and pore volume >=0.42mL/g of the catalyst, specific surface area >=250m2/g。
Any scope described in the present invention includes any numerical value and end value or end value between end value and end value Between any subrange for being formed of any number.
Unless otherwise specified, each raw material in the present invention can be obtained by commercially available purchase, equipment used in the present invention The conventional equipment in art or the prior art with reference to art can be used to carry out.
Compared with prior art, the present invention has the advantages that:
1. the present invention solves the coking problem at the top of high-pressure hydrogenation finishing reactor, and solves hydrofining reaction There is etching problem in the equipment such as middle heat exchanger.Add the long-term operation of High-pressure Hydrogenation Unit, traditional waste mineral oil In high-pressure hydrogenation regeneration operating cycle 3-5 month, high-pressure hydrogenation fractionating device can be brought up to 12 service cycle by present invention process More than individual month.
2. the hydrogenation part in the present invention adds hydro-upgrading reaction, using isomerization-visbreaking modification technology, production is reduced Product pour point, product viscosity index and oxidation stability are improved, improve the bad quality of base oil in original waste mineral oil, carry High properties of product, the lube base oil produced can reach III high-grade class base oil index request.
Brief description of the drawings
The embodiment of the present invention is described in further detail below in conjunction with the accompanying drawings
Fig. 1 is present invention process flow chart;
Embodiment
In order to illustrate more clearly of the present invention, with reference to preferred embodiment, the present invention is described further.Ability Field technique personnel should be appreciated that following specifically described content is illustrative and be not restrictive, and this should not be limited with this The protection domain of invention.
A kind of method of waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil of the present invention, comprises the following steps:
S1, raw material pretreatment process unit
S1-1, waste mineral oil are introduced into settling tank, water and greasy filth and big solid particle during sedimentation removing is oily;
S1-2, subsequently into water washing tank, alkali lye, water and demulsifier are added in water washing tank come remove organic acid in oil and Water miscible additive;
S1-3, wet oil in step S1-2 sequentially entered into closed mechanical interception formula filter prefilter, fine filter Solid impurity and water are removed with coalescer;
S1-4 and then it would be heated to 200 DEG C and enter flash column, flash overhead extracts light component and minor amount of water;
S1-5, the bottom of towe oil in step S1-4 is entered back into and arrives 300-380 DEG C with fused salt heating furnace heating lava heat exchange Luwa evaporator evaporation;Preferable component lube stock in the waste mineral oil evaporated enters back into vacuum distillation tower, cuts out Different lube cuts, residual oil flow out in evaporator bottom of towe;
In raw material pretreatment process, waste mineral oil first passes through step S1-1, S1-2 and S1-3 and is dehydrated, takes off slag, so Flash removing part water and light component etc. by step S1-4 afterwards to handle, it is laggard that the heavy constituent oil after processing enters luwa evaporator Enter vacuum distillation tower, the lubricating oil rationality component distilation in waste mineral oil is come out, the restructuring containing heavy metal, gum asphalt Divide to extract out in bottom of towe and can be used as good asphalt stock;
S2, pre-hydrotreating reaction technique unit
S2-1, by the pre-hydrotreating reaction raw material from step S1-4 by heating stove heat, after being heated to 300-360 DEG C according to It is secondary to enter protection demetalization reactor and dechlorination reaction device;Guard catalyst and Tuo Jin are filled in the protection demetalization reactor Metal catalyst, hydrotreating catalyst and dechlorination catalyst are filled in the dechlorination reaction device;It is described protection demetalization reactor and Dechlorination reaction device is used to further remove chlorine, the phosphorus carried into the part heavy metal and gum asphalt and additive in oil With the material such as silicon;
S2-2, the reacted lube cuts of step S2-1 enter back into stripper removing hydrogen sulfide and ammonia, obtain high pressure Hydrogenating materials;
S3, hydrogenation fractionating technique unit
By the high-pressure hydrogenation raw material after step S2-2 strippers it is heated after, sequentially enter hydrofining reactor, Hydro-upgrading reactor and post-refining reactor carry out high-pressure hydrogenation reaction;To carry out removing the impurity such as sulphur nitrogen oxygen and matter, enter Row aromatic hydrocarbons saturation, isomerization dewaxing reduce the reaction such as oil pour point;Product after hydrogenation enter back into conventional atmospheric distillation tower and/or Vacuum distillation tower, separate naphtha, diesel oil and it is various it is light, in, heavy lubricating oil base oil component.
The present invention is creatively additionally arranged pre-hydrotreating reaction between existing pretreating process and high-pressure hydrogenation fractionation process Technique, under conditions of hydrogen low pressure is faced, the impurity such as heavy metal and nonmetallic chlorine, phosphorus, silicon for being stripped of in lube cut, these The removing of impurity solves the coking problem at the top of the hydrofining reactor in high-pressure hydrogenation fractionation process step below, and Also solve the problems, such as the chlorine corrosion of the equipment such as heat exchanger in being hydrogenated with high-pressure hydrogenation fractionation process, ensure that high-pressure hydrogenation is fractionated work Hydrogenation plant long-term operation in skill.
In certain embodiments of the present invention, the additional proportion of the alkali lye in the step S1-2, water and demulsifier is 0.1-0.2:1-1.5:0.01-0.05.
In certain embodiments of the present invention, it is the closed mechanical interception formula prefilter, closed in the step S1-3 The filtering accuracy of mechanical interception formula fine filter and closed mechanical interception formula coalescer is:15 μm of prefilter, the μ of fine filter 1 M, coalescence precision 30-50ppm.
In certain embodiments of the present invention, in the step S1-5, the operating condition of vacuum distillation is:Feeding temperature 300-360℃;Vacuum 5-20pa;100-150 DEG C of tower top temperature.
In certain embodiments of the present invention, in step S2-1, process conditions are:In 0.5-1.0MPa lower pressures Under, 300-360 DEG C of reaction temperature, reaction velocity 0.2-0.5h-1, hydrogen-oil ratio 100-500:1.
In certain embodiments of the present invention, in step S2-1, the guard catalyst includes but is not limited to by aluminum oxide It is active carrier with silica, loads 2%-5%MO3Catalyst, and have the Raschig ring of different shape and particle diameter, ball and four Leaf grass etc..And change protective agent and load the technology that grading loading is used according to different-grain diameter in the reactor, there is stronger suction Attached colloid and the dirty ability of appearance.
In certain embodiments of the present invention, in step S2-1, the catalyst for demetalation includes but is not limited to aluminum oxide For active carrier, 2.0%-5.0%MO is loaded3, 1.0%-2.5%NiO catalyst.
In certain embodiments of the present invention, in step S2-1, the hydrotreating catalyst includes but is not limited to aoxidize Aluminium and silica are active carrier, load 2%-5% WO3, 2.0%-3.0%NiO catalyst.
In certain embodiments of the present invention, in step S2-1, the dechlorination catalyst includes but is not limited to calcium oxide It is active main body with zinc oxide, adds auxiliary agent concave convex rod, absorption chlorosity is up to more than 30%.
In certain embodiments of the present invention, in step s3, hydrofining reactor and the hydro-upgrading reactor Temperature is 320-360 DEG C, 260-320 DEG C of post-refining temperature of reactor;The hydrofining reactor, hydro-upgrading reactor With the pressure system total 8.0-15.0MPa, total air speed 0.5-1.0h in post-refining reactor-1, hydrogen-oil ratio 500-1200:1, mend Fill before finishing reactor and control temperature with heat exchanger;Atmospheric distillation tower inlet temperature is 230-250 DEG C;Vacuum tower inlet temperature For 320-350 DEG C, more than vacuum 5-20pa.
In certain embodiments of the present invention, in step s3, the hydrogenation catalyst during hydrofinishing is specifically Active component W, Ni is supported by alumina support and adjuvant component P is formed, in terms of the gross mass of the catalyst, active component and The content of adjuvant component is:WO325%-35%, NiO 2.0%-7.0%, P2.0%-5.5%, and the pore volume of the catalyst >= 0.40mL/g, specific surface area >=200m2/g。
In certain embodiments of the present invention, in step s3, the hydro-upgrading catalysis in the hydro-upgrading reactor Agent including but not limited to supports active component W, Ni by ZSM-22 molecular sieves and alumina support and formed, with total matter of the catalyst Gauge, the content of active component are:WO310%-20%, NiO 2.0%-5.0%, and pore volume >=0.35mL/ of the catalyst G, specific surface area >=260m2/g。
In certain embodiments of the present invention, in step s3, the post-refining catalysis in the post-refining reactor Agent including but not limited to supports active component W, Ni by alumina support and formed, in terms of the gross mass of the catalyst, active component Content with adjuvant component is:WO320%-30%, NiO 2.0%-5.0%, and pore volume >=0.42mL/g of the catalyst, than Surface area >=250m2/g。
Embodiment 1
A kind of method of waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, concrete technology condition are as follows:Take Waste mineral oil sample, as shown in the sample 1 in table 1 below, after testing, the waste mineral oil raw material color is deep, acid number is high, sulfur content High, chlorinity height, content of beary metal are high, and the raw material is hydrogenated with technique unit by raw material pretreatment process unit with pre-, and raw material enters The main process conditions of three technique units are shown in Table 2, and the lube base oil of pretreatment of raw material and weighted BMO spaces output is former Expect property such as table 3.The property of product lube base oil such as table 4 after hydrogenation fractionating.
Table 1:The waste mineral oil feedstock property of embodiment 1
Property Waste mineral oil raw material 1 Waste mineral oil raw material 2
Density/g.cm-3 0.878 0.864
Color Black Black
Acid number/mgKOH/g 3.5 8.4
Moisture, % 3.5 4.0
Sulfur content, ppm 3502 2853
Chlorinity, ppm 521 680
Metal and metalloid content
ω(P)/ppm 1081 956
ω(Si)/ppm 50 46
ω(Na)/ppm 158 220
ω(Ca)/ppm 1855 2123
ω(Mg)/ppm 278 356
ω(Fe)/ppm 64 84
ω(Zn)/ppm 1058 1825
The raw material of 2 embodiment of table 1 enters the main process conditions of three technique units
Process conditions Raw material pretreatment process unit Pre-hydrotreating technique unit Hydrogenation fractionating technique unit
Temperature/DEG C Enter luwa evaporator raw material 340 Raw material enters furnace outlet 320 Raw material enters furnace outlet 340
Pressure/MPa - 0.15 10.0
Air speed - 0.5 0.4
Hydrogen-oil ratio - 100 800
The pretreatment of raw material of 3 embodiment of table 1 and weighted BMO spaces product property
Property Pretreatment of raw material oil Weighted BMO spaces oil
Density/g.cm-3 0.8606 0.860
Color It is red bright Yellow
Acid number/mgKOH/g 0.8 0.01
Moisture, % 0.1 Vestige
Sulfur content, ppm 2820 320
Chlorinity, ppm 485 0.5
Metal and metalloid content
ω(P)/ppm 2.5 < 0.5
ω(Si)/ppm 0.5 < 0.5
ω(Na)/ppm 1.0 < 0.5
ω(Ca)/ppm 10 < 0.5
ω(Mg)/ppm 1.2 < 0.5
ω(Fe)/ppm 0.9 < 0.5
ω(Zn)/ppm 5.3 < 0.5
The property of product lube base oil after the hydrogenation fractionating of 4 embodiment of table 1.
Raw material in the embodiment 1 of table 1 is reacted by the process conditions in table 2, as can be seen from Table 3 after pretreating process Content of beary metal does not reach hydrogenation index request (hydrogenation index total metalses < 10ppm) also, but by pre- hydrogenation technique after Heavy metal and chlorinity can ensure the effect of hydrogenation technique long-term operation.
Each product after hydrogenation fractionating has reached III class lubricating oil base oil index request as can be seen from Table 3
Using the technique of the present invention, do not occur coking problem, and hydrofinishing at the top of high-pressure hydrogenation finishing reactor The equipment such as heat exchanger does not also occur etching problem in reaction, and high-pressure hydrogenation fractionating device can be operated week by present invention process Phase brings up to 18 months.
Embodiment 2
A kind of method of waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, concrete technology condition are as follows:Table 1 In raw material 2 by following process conditions, the raw material enters by raw material pretreatment process unit and pre- hydrogenation technique unit, raw material The main process conditions of three technique units are shown in Table 5, and the lube base oil of pretreatment of raw material and weighted BMO spaces output is former Expect property such as table 6.The property of product lube base oil such as table 7 after hydrogenation fractionating.
The raw material of 5 embodiment of table 1 enters the main process conditions of three technique units
Process conditions Raw material pretreatment process unit Pre-hydrotreating technique unit Hydrogenation fractionating technique unit
Temperature/DEG C Enter luwa evaporator raw material 340 Raw material enters furnace outlet 320 Raw material enters furnace outlet 340
Pressure/MPa - 0.20 15.0
Air speed - 0.6 0.5
Hydrogen-oil ratio - 200 1000
The pretreatment of raw material of 6 embodiment of table 1 and weighted BMO spaces product property
Property Pretreatment of raw material oil Weighted BMO spaces oil
Density/g.cm-3 0.8602 0.863
Color It is red bright Yellow
Acid number/mgKOH/g 0.7 0.01
Moisture, % 0.1 Vestige
Sulfur content, ppm 2150 150
Chlorinity, ppm 412 0
Metal and metalloid content
ω(P)/ppm 2.0 < 0.5
ω(Si)/ppm 0.5 < 0.5
ω(Na)/ppm 1.0 < 0.5
ω(Ca)/ppm 8.9 < 0.5
ω(Mg)/ppm 1.0 < 0.5
ω(Fe)/ppm 0.7 < 0.5
ω(Zn)/ppm 5.1 < 0.5
The property of product lube base oil after the hydrogenation fractionating of 7 embodiment of table 1.
Raw material in the embodiment 1 of table 1 is reacted by the process conditions in table 5, as can be seen from Table 6 after pretreating process Content of beary metal does not reach hydrogenation index request (hydrogenation index total metalses < 10ppm) also, but by pre- hydrogenation technique after Heavy metal and chlorinity can ensure the effect of hydrogenation technique long-term operation.
Each product after hydrogenation fractionating has reached III class lubricating oil base oil index request as can be seen from Table 7
Using the technique of the present invention, do not occur coking problem, and hydrofinishing at the top of high-pressure hydrogenation finishing reactor The equipment such as heat exchanger does not also occur etching problem in reaction, and high-pressure hydrogenation fractionating device can be operated week by present invention process Phase brings up to 24 months.
Comparative example 1
Reclaimed lubricating oil base oil is pre-processed-is hydrogenated with using a kind of waste mineral oil disclosed in Chinese patent CN106350112A Method, the product produced by embodiment 1 does not reach III class lubricating oil base oil index request, and high-pressure hydrogenation fractionation dress Put and only maintain by 6 months service cycle, cause coking at the top of high-pressure hydrogenation finishing reactor, high pressure heat exchanger chlorine corrosion is tight Weight.The class lubricating oil part basis oil industry index request of 8 sinopec of table III
The class lubricating oil part basis oil industry index request of 8 sinopec of table III
Obviously, the above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not pair The restriction of embodiments of the present invention.For those of ordinary skill in the field, may be used also on the basis of the above description To make other changes in different forms.Here all embodiments can not be exhaustive.It is every to belong to this hair Row of the obvious changes or variations that bright technical scheme is extended out still in protection scope of the present invention.

Claims (10)

  1. A kind of 1. method of waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, it is characterised in that:Including following step Suddenly:
    S1, raw material pretreatment process unit
    S1-1, waste mineral oil are introduced into settling tank, water and greasy filth and big solid particle during sedimentation removing is oily;
    S1-2, subsequently into water washing tank, alkali lye, water and demulsifier are added in water washing tank to remove organic acid in oil and water-soluble The additive of property;
    S1-3, wet oil in step S1-2 is sequentially entered to closed mechanical interception formula prefilter, closed mechanical interception formula essence mistake The filter system arrangement of filter and closed mechanical interception formula coalescer, remove solid impurity and water;
    S1-4 and then it would be heated to 200 DEG C and enter flash column, flash overhead extracts light component and minor amount of water;
    S1-5, bottom of towe oil in step S1-4 is entered back into and scraped with fused salt heating furnace heating lava heat exchange to 300-380 DEG C Film evaporator evaporates;Preferable component lube stock in the waste mineral oil evaporated enters back into vacuum distillation tower, cuts out difference Lubricant base oil fraction raw material, residual oil evaporator bottom of towe flow out;
    S2, pre-hydrotreating reaction technique unit
    S2-1, by the Lube basic oil material feedstocks from step S1-5 by heating stove heat, after being heated to 300-360 DEG C successively Enter protection demetalization reactor and dechlorination reaction device;Guard catalyst and demetalization are filled in the protection demetalization reactor Catalyst, hydrotreating catalyst and dechlorination catalyst are filled in the dechlorination reaction device;
    S2-2, the reacted oil of step S2-1 enter back into stripper removing hydrogen sulfide and ammonia, obtain hydrogenating materials;
    S3, hydrogenation fractionating technique unit
    By the hydrogenating materials after step S2-2 strippers it is heated after, sequentially enter hydrofining reactor, hydro-upgrading Reactor and post-refining reactor carry out high-pressure hydrogenation reaction;Product after hydrogenation enter back into conventional atmospheric distillation tower and/ Or vacuum distillation tower, separate naphtha, diesel oil and it is various it is light, in, heavy lubricating oil base oil component.
  2. 2. the method for waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, its feature exist according to claim 1 In:The additional proportion of alkali lye, water and demulsifier in step S1-2 is 0.1-0.2:1-1.5:0.01-0.05.
  3. 3. the method for waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, its feature exist according to claim 1 In:Preferably, in step S1-3, the closed mechanical interception formula prefilter, closed mechanical interception formula fine filter and closed The filtering accuracy of mechanical interception formula coalescer is:15 μm of prefilter, 1 μm of fine filter, coalescence precision 30-50ppm.
  4. 4. the method for waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, its feature exist according to claim 1 In:Preferably, in step S1-5, the operating condition of vacuum distillation is:300-360 DEG C of feeding temperature;Vacuum 5-20pa;Tower top 100-150 DEG C of temperature.
  5. 5. the method for waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, its feature exist according to claim 1 In in step S2-1, process conditions are:In the case where facing hydrogen state, 0.5-1.0MPa lower pressures, 300-360 DEG C of reaction temperature, Reaction velocity 0.2-0.5h-1, hydrogen-oil ratio 100-200:1.
  6. 6. the method for waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, its feature exist according to claim 1 In:Preferably, in step S2-1, it is active carrier that the guard catalyst, which includes but is not limited to by aluminum oxide and silica, is born Carry 2%-5%MO3Catalyst.
  7. 7. the method for waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, its feature exist according to claim 1 In:Preferably, in step S2-1, it is active carrier that the catalyst for demetalation, which includes but is not limited to aluminum oxide, loads 2.0%- 5.0%MO3, 1.0%-2.5%NiO catalyst.
  8. 8. the method for waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, its feature exist according to claim 1 In:Preferably, in step S2-1, the hydrotreating catalyst includes but is not limited to aluminum oxide and silica is active carrier, Load 2%-5% WO3, 2.0%-3.0%NiO catalyst.
  9. 9. the method for waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, its feature exist according to claim 1 In:Preferably, in step S2-1, the dechlorination catalyst includes but is not limited to using calcium oxide and zinc oxide as active main body, adds Adding assistant concave convex rod, absorption chlorosity is up to more than 30%.
  10. 10. the method for waste mineral oil perhydro type regeneration production top-grade lubricating oil base oil, its feature exist according to claim 1 In:In step s3, hydrofining reactor and the hydro-upgrading temperature of reactor is 320-360 DEG C, post-refining reaction 260-320 DEG C of device temperature;Pressure 8.0- in the hydrofining reactor, hydro-upgrading reactor and post-refining reactor 15.0MPa, total air speed 0.5-1.0h-1, hydrogen-oil ratio 500-1200:1, temperature is controlled with heat exchanger before post-refining reactor; Atmospheric distillation tower inlet temperature is 230-250 DEG C;Vacuum tower inlet temperature is 320-350 DEG C, more than vacuum 5-20pa;
    Preferably, in step s3, the Hydrobon catalyst in the hydrofining reactor includes but is not limited to by aoxidizing Alumina supporter supports active component W, Ni and adjuvant component P compositions, in terms of the gross mass of the catalyst, active component and auxiliary agent group Point content be:WO325%-35%, NiO 2.0%-7.0%, P2.0%-5.5%, and the pore volume of the catalyst >= 0.40mL/g, specific surface area >=200m2/g;
    Preferably, in step s3, the catalyst for hydro-upgrading in the hydro-upgrading reactor includes but is not limited to by ZSM- 22 molecular sieves and alumina support support active component W, Ni composition, in terms of the gross mass of the catalyst, the content of active component For:WO310%-20%, NiO 2.0%-5.0%, and pore volume >=0.35mL/g of the catalyst, specific surface area >=260m2/g;
    Preferably, in step s3, the post-refining catalyst in the post-refining reactor includes but is not limited to by aoxidizing Alumina supporter supports active component W, Ni composition, and in terms of the gross mass of the catalyst, the content of active component and adjuvant component is: WO320%-30%, NiO 2.0%-5.0%, and pore volume >=0.42mL/g of the catalyst, specific surface area >=250m2/g。
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CN109054894A (en) * 2018-08-15 2018-12-21 黑龙江莱睿普思环境科技发展有限公司 A kind of method of vacuum distillation-hydrotreating waste mineral oil
CN110577844A (en) * 2019-09-26 2019-12-17 重庆工商大学 Full-hydrogenation regeneration process for waste lubricating oil and preparation method of hydrogenation catalyst
CN110791317A (en) * 2019-10-08 2020-02-14 中国石油大学(华东) Waste lubricating oil hydrogenation regeneration pretreatment method
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