CN107891593A - A kind of latent device acrylic form process equipment and its processing technology - Google Patents
A kind of latent device acrylic form process equipment and its processing technology Download PDFInfo
- Publication number
- CN107891593A CN107891593A CN201711110090.XA CN201711110090A CN107891593A CN 107891593 A CN107891593 A CN 107891593A CN 201711110090 A CN201711110090 A CN 201711110090A CN 107891593 A CN107891593 A CN 107891593A
- Authority
- CN
- China
- Prior art keywords
- acrylic
- guide rail
- forcing press
- sizing
- sphere
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000012545 processing Methods 0.000 title claims description 22
- 238000005516 engineering process Methods 0.000 title claims description 7
- 238000004513 sizing Methods 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 238000007493 shaping process Methods 0.000 claims abstract description 12
- 238000009966 trimming Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 238000000748 compression moulding Methods 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 230000000977 initiatory effect Effects 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 230000009189 diving Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 208000013021 vision distortion Diseases 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/08—Deep drawing or matched-mould forming, i.e. using mechanical means only
- B29C51/082—Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/18—Thermoforming apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2033/00—Use of polymers of unsaturated acids or derivatives thereof as moulding material
- B29K2033/04—Polymers of esters
- B29K2033/12—Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/778—Windows
Abstract
The invention discloses a kind of latent device acrylic form process equipment, including temperature control oven, acrylic sizing forcing press and acrylic trimming equipment composition, the temperature control oven includes the thermostatic chamber of initiating terminal and formed thereafter by the heating chamber of guide rail connection；The constant temperature indoor temperature can be adjusted less than heating indoor temperature according to acrylic thickness；The heating chamber rear end is connected with acrylic sizing forcing press by guide rail；The acrylic is shaped forcing press mould in the case where there is sphere by bolt connection of shaping directly with rail attachment point, away from the guide rail other end it is corresponding be bolted sphere mold；The sphere upper/lower die carries out compression molding operation by being distributed in the power that the oil cylinder inside sizing forcing press provides, and the replacing of mould can be carried out by bolt of shaping.The acrylic trimming equipment is connected by guide rail with acrylic sizing forcing press exit, and deburring operation is carried out to the spherical acrylic form after pressing mold by trimmer.
Description
Technical field
The invention belongs to device form manufacture field of diving, and in particular to a kind of latent device acrylic form process equipment.
Background technology
Submarine or underwater ship, latent warship are the naval vessels that can be run under water.The species of submarine is various, and shape is different, small
To full-automatic or one or two people operation, the Small Civil diving detector of a few hours activity duration, hundreds of people, continuous can be extremely loaded greatly
The Russian typhoon class nuclear submarine of submariner 3-6 months.It can be divided into by volume large-scale（It is predominantly military）, it is medium-sized or small-sized（It is pocket
Submarine, submersible）With underwater robot apparatus etc..Large-scale submarine is mostly cylinder, and midship generally sets up a vertical junction
Structure（Bridge）, it is referred to as " conning-tower " in early days, inside there is communication, inductor, periscope and control device etc..Deep sea submarine of today or
Professional submarine has often designed without this.
From after the World War I, submarine finds broad application, and serves as the critical positions of many naval of big country, its function
Special force's action etc. is protected, runs the blockade, scouts and covers up including attack enemy's warship or submarine, offshore.Submarine also by with
In non-military use, such as scientific research of seas, rescue property, exploration exploitation, science detecting, maintained equipment, search rescue, seabed
Cable maintenance, underwater tourism light, academic investigation etc., billionaire is even with to move luxurious house under sea.
Civilian with latent device is increased, and latent device processing industry is gradually risen, and the processing of sightseeing ship is especially prosperous, for going sightseeing
The processing of ship form uses glass vision panel, mostly plate glass, the thickness super thick if using on bearing device, and the visual field more
Small, the viewing surface quality of processing is coarse, and image fault, light transmission is poor, and raw material are not easy to buy.
The content of the invention
The invention provides a kind of latent device acrylic form process equipment, the use of the equipment can reach rapidoprint thickness
Spend it is low, save material reduce cost, the form visual field is good, and translucency is good, the distortionless effect of image.
To achieve the above object, the present invention provides following technical scheme：A kind of latent device acrylic form process equipment, including
Temperature control oven, acrylic sizing forcing press and acrylic trimming equipment composition, the temperature control oven include the constant temperature of initiating terminal
Room and the heating chamber composition thereafter by guide rail connection；The constant temperature indoor temperature is less than heating indoor temperature, and can basis
Acrylic thickness is adjusted；The heating chamber rear end is connected with acrylic sizing forcing press by guide rail；The acrylic is determined
Type forcing press mould in the case where there is sphere by bolt connection of shaping directly with rail attachment point, it is corresponding away from the guide rail other end
It has been bolted sphere mold；What the sphere upper/lower die was provided by being distributed in the oil cylinder inside sizing forcing press
Power carries out compression molding operation, and the replacing of mould can be carried out by bolt of shaping.The acrylic trimming equipment by guide rail with
Acrylic sizing forcing press exit is connected, and deburring operation is carried out to the spherical acrylic form after pressing mold by trimmer；Institute
State guide rail and run through whole process equipment, connection temperature control oven, acrylic sizing forcing press and acrylic trimming equipment, and it is wide
Degree can be adjusted by the track bolt on the outside of guide rail, to adapt to different rapidoprints and processing dimension.
By the designing two portions to temperature control oven, the preheating of thermostatic chamber is first carried out, is then carried out to heating chamber further
Heating, that is, the slow uniformly heating of acrylic material is ensure that, saves part energy resource consumption again；By adjustable guide rail and can
The sphere upper/lower die design of replacing, the working width of the equipment is added, can be increased by the further deburring operation of trimmer
Add light transmittance and the authenticity in the visual field.
Preferably, it is enclosed with heat-insulation layer on the outside of the acrylic sizing forcing press.
Insulation effect can preferably be played by the design of heat-insulation layer, when extending the effect of mould and rapidoprint
Between so that material deformation is more thorough.
Preferably, the oil cylinder in the acrylic sizing forcing press is provided with 4 altogether, and upper and lower spherical mould processing district is each
Symmetrical 2.
Set by uniform oil cylinder so that processing firmly more uniformly, it is thick greatly to avoid form in process
Degree is uneven, caused by later observations vision distortion ill effect.
Preferably, the track bolt sets 3 groups altogether, respectively positioned at heating chamber, acrylic sizing forcing press and deburring
The junction of machine and guide rail.
Guide rail width is adjusted simultaneously by three groups of track bolts, that is, ensure that the synchronous adjustment of width, in turn ensure that track
The robustness of contact surface.
Preferably, mould is steel die under the sphere mold and sphere.
The use of steel die ensure that the Forming Quality of acrylic and the uniformity of shaping.
Using this kind of latent device acrylic form process equipment processing acrylic form, the processing technology includes following step
Suddenly：
1. different according to rapidoprint adjust track width by track bolt, by shaping, bolt is changed on suitable sphere
Lower mould.
2. acrylic flat board raw material are placed in thermostatic chamber, while open thermostatic chamber and heating chamber, according to material and
Thickness is different to determine the heat time, opens guide rail after reaching the heat time and sets the guide rail speed of service, is preheated by thermostatic chamber
Afterwards, acrylic raw material are transported to heating chamber by guide rail, are heated to that acrylic raw material are transported into Ya Ke after preset temperature
Power sizing forcing press；
3. open acrylic sizing forcing press provides power by oil cylinder, compression molding operation, insulation are carried out using sphere upper/lower die
Natural cooling after a period of time；
4. the spherical form of acrylic after pressing mold is transported at trimmer by guide rail, after opening trimmer progress deburring operation
Procedure of processing is completed, all process equipments is closed, removes the spherical form of acrylic.
Compared with prior art, the beneficial effects of the invention are as follows：The technical products visual field is openr, and materials thickness is saved near
Half；The thickness of acrylic form is reduced, is easy to purchase；The translucency of form is improved, expands the visual field, it is ensured that image is undistorted；It is sub-
The spherical form processing of gram force is completed simultaneously with deburring, is saved part manpower and materials, is reduced processing cost.
Brief description of the drawings
Fig. 1 is acrylic process equipment top view of the present invention；
In figure：Ith, temperature control oven, II, acrylic sizing forcing press, III, acrylic trimming equipment, 1, thermostatic chamber, 2, heating chamber,
3rd, sphere mold, 4, mould under sphere, 5, oil cylinder, 6, guide rail, 7, sizing bolt, 8, trimmer, 9, track bolt, 10, protect
Warm layer.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Below
Description only actually at least one exemplary embodiment is illustrative, is never used as to the present invention and its application or makes
Any restrictions.Based on the embodiment in the present invention, those of ordinary skill in the art are not making creative work premise
Lower obtained every other embodiment, belongs to the scope of protection of the invention.
Unless specifically stated otherwise, the part and positioned opposite, the digital table of step otherwise illustrated in these embodiments
Do not limited the scope of the invention up to formula and numerical value.Simultaneously, it should be appreciated that for the ease of description, each portion shown in accompanying drawing
The size divided not is to be drawn according to the proportionate relationship of reality.For technology, side known to person of ordinary skill in the relevant
Method and equipment may be not discussed in detail, but in the appropriate case, the technology, method and apparatus should be considered as authorizing explanation
A part for book.In shown here and discussion all examples, any occurrence should be construed as merely exemplary, and
Not by way of limitation.Therefore, the other examples of exemplary embodiment can have different values.It should be noted that：Similar label
Similar terms is represented in following accompanying drawing with letter, therefore, once it is defined in a certain Xiang Yi accompanying drawing, then subsequent attached
It need not be further discussed in figure.
For the ease of description, space relative terms can be used herein, as " ... on ", " ... top ",
" ... upper surface ", " above " etc., for describing such as a device shown in the figure or feature and other devices or spy
The spatial relation of sign.It should be appreciated that space relative terms are intended to comprising the orientation except device described in figure
Outside different azimuth in use or operation.For example, if the device in accompanying drawing is squeezed, it is described as " in other devices
It will be positioned as " under other devices or construction after the device of part or construction top " or " on other devices or construction "
Side " or " under other devices or construction ".Thus, exemplary term " ... top " can include " ... top " and
" in ... lower section " two kinds of orientation.The device can also the positioning of other different modes（It is rotated by 90 ° or in other orientation）, and
And respective explanations are made to the relative description in space used herein above.
Referring to Fig. 1, the present invention provides a kind of technical scheme：A kind of latent device acrylic form process equipment, including temperature control
Oven I, acrylic sizing forcing press II and acrylic trimming equipment III form, and temperature control oven I includes the thermostatic chamber 1 of initiating terminal
And the heating chamber 2 connected thereafter by guide rail 6 forms；Temperature is less than temperature in heating chamber 2 in thermostatic chamber 1, and can be according to Asia
Gram force thickness is adjusted；The rear end of heating chamber 2 is connected with acrylic sizing forcing press II by guide rail 6；Acrylic sizing pressure
The mould 4 in the case where being connected with sphere by bolt 7 of shaping directly with rail attachment point of machine II, the remote guide rail other end is corresponding to be led to
Crossing bolt connection has sphere mold 3；What sphere upper/lower die 3,4 was provided by being distributed in the oil cylinder 5 inside sizing forcing press
Power carries out compression molding operation, and the replacing of mould can be carried out by bolt 7 of shaping.Acrylic trimming equipment III by guide rail 6 with
Acrylic sizing forcing press II exit is connected, and deburring operation is carried out to the spherical acrylic form after pressing mold by trimmer 8；
Guide rail 6 runs through whole process equipment, connects temperature control oven I, acrylic sizing forcing press II and acrylic trimming equipment III, and
Its width can be adjusted by the track bolt 9 on the outside of guide rail, to adapt to different rapidoprints and processing dimension.Acrylic
The outside of sizing forcing press II is enclosed with heat-insulation layer 10.Oil cylinder 5 in acrylic sizing forcing press II is provided with 4 altogether, upper and lower ball
Face mould has processing district each symmetrical 2.Track bolt 9 sets 3 groups altogether, respectively positioned at heating chamber 2, acrylic sizing pressure
The junction of machine II and trimmer 8 and guide rail 6.Mould 4 is steel die under sphere mold 3 and sphere.
Using the device acrylic form process equipment processing acrylic form of diving, comprise the following steps：
1. different according to rapidoprint adjust the width of track 6 by track bolt 9, by shaping, bolt 7 changes suitable ball
Face upper/lower die 3 and 4.
2. acrylic flat board raw material are placed in thermostatic chamber 1, while open thermostatic chamber 1 and heating chamber 2, according to material with
And the thickness different determination heat times, open guide rail 6 after reaching the heat time and the guide rail speed of service is set, it is pre- by thermostatic chamber
After heat, acrylic raw material are transported to heating chamber 2 by guide rail, are heated to that acrylic raw material are transported into Asia after preset temperature
Gram force sizing forcing press II；
3. open acrylic sizing forcing press II provides power by oil cylinder 5, pressing mold behaviour is carried out using sphere upper/lower die 3 and 4
Make, natural cooling after being incubated a period of time；
4. the spherical form of acrylic after pressing mold is transported at trimmer 8 by guide rail, opens trimmer and carry out deburring operation
After complete procedure of processing, close all process equipments, remove the spherical form of acrylic.
Operation principle：First acrylic flat board raw material are put into temperature control oven heated, then shaped forcing press by acrylic
Die mould is carried out using spherical mould, natural cooling after held for some time, then produced after being surface-treated with acrylic trimmer
Product are completed.Acrylic spherical mould uses steel die, ensure that the Forming Quality and uniformity of product.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of latent device acrylic form process equipment, including temperature control oven（Ⅰ）, acrylic sizing forcing press（Ⅱ）And sub- gram
Power trimming equipment（Ⅲ）Composition, it is characterised in that：The temperature control oven（Ⅰ）Thermostatic chamber including initiating terminal（1）And lead to thereafter
Cross guide rail（6）The heating chamber of connection（2）Composition；The thermostatic chamber（1）Interior temperature is less than heating chamber（2）Interior temperature, and can basis
Acrylic thickness is adjusted；The heating chamber（2）Rear end passes through guide rail（6）It is connected with acrylic sizing forcing press（Ⅱ）；Institute
State acrylic sizing forcing press（Ⅱ）Directly passing through bolt of shaping with rail attachment point（7）It is connected with mould under sphere（4）, far
Corresponding from the guide rail other end has been bolted sphere mold（3）；The sphere upper/lower die（3、4）Pass through distribution
Oil cylinder inside sizing forcing press（5）The power of offer carries out compression molding operation, and can pass through bolt of shaping（7）Carry out mould
Change；The acrylic trimming equipment（Ⅲ）Pass through guide rail（6）With acrylic sizing forcing press（Ⅱ）Exit is connected, by repairing
Side machine（8）Deburring operation is carried out to the spherical acrylic form after pressing mold；The guide rail（6）Through whole process equipment, connection
Temperature control oven（Ⅰ）, acrylic sizing forcing press（Ⅱ）And acrylic trimming equipment（Ⅲ）, and its width can be by the outside of guide rail
Track bolt（9）It is adjusted, to adapt to different rapidoprints and processing dimension.
A kind of 2. latent device acrylic form process equipment according to claim 1, it is characterised in that：The acrylic sizing
Forcing press（Ⅱ）Outside is enclosed with heat-insulation layer（10）.
A kind of 3. latent device acrylic form process equipment according to claim 1, it is characterised in that：The acrylic sizing
Forcing press（Ⅱ）Interior oil cylinder（5）4 are provided with altogether, upper and lower spherical mould processing district each symmetrical 2.
A kind of 4. latent device acrylic form process equipment according to claim 1, it is characterised in that：The track bolt
（9）3 groups are set altogether, respectively positioned at heating chamber（2）, acrylic sizing forcing press（Ⅱ）And trimmer（8）With guide rail（6）Company
Meet place.
A kind of 5. latent device acrylic form process equipment according to claim 1, it is characterised in that：The sphere mold
（3）With mould under sphere（4）For steel die.
6. acrylic form is processed using any described a kind of latent device acrylic form process equipment in claim 1-5, its
It is characterised by：The processing technology comprises the following steps：
1. track bolt is passed through according to the difference of rapidoprint（9）Adjust track（6）Width, pass through bolt of shaping（7）Change and close
Suitable sphere upper/lower die（3、4）；
2. acrylic flat board raw material are placed on thermostatic chamber（1）It is interior, while open thermostatic chamber（1）And heating chamber（2）, according to material
And the thickness different determination heat times, open guide rail after reaching the heat time（6）And the guide rail speed of service is set, pass through constant temperature
After the preheating of room, acrylic raw material are transported to heating chamber by guide rail（2）, acrylic raw material are transported after being heated to preset temperature
It is sent to acrylic sizing forcing press（Ⅱ）；
3. open acrylic sizing forcing press（Ⅱ）Pass through oil cylinder（5）Power is provided, utilizes sphere upper/lower die（3、4）Pressed
Modulo operation, natural cooling after being incubated a period of time；
4. the spherical form of acrylic after pressing mold is transported to by trimmer by guide rail（8）Place, open trimmer and carry out deburring behaviour
Procedure of processing is completed after work, closes all process equipments, removes the spherical form of acrylic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711110090.XA CN107891593A (en) | 2017-11-12 | 2017-11-12 | A kind of latent device acrylic form process equipment and its processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711110090.XA CN107891593A (en) | 2017-11-12 | 2017-11-12 | A kind of latent device acrylic form process equipment and its processing technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107891593A true CN107891593A (en) | 2018-04-10 |
Family
ID=61805107
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711110090.XA Pending CN107891593A (en) | 2017-11-12 | 2017-11-12 | A kind of latent device acrylic form process equipment and its processing technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107891593A (en) |
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| CN2767135Y (en) * | 2005-02-22 | 2006-03-29 | 张永平 | Cast arylic sheets hot-forming machine |
| CN201446698U (en) * | 2009-07-15 | 2010-05-05 | 东莞市丰华亚克力镜片工艺有限公司 | Hot-press forming device of acrylic convex mirror |
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