CN107877886A - A kind of gas phase differential prepares the device of embossment wallpaper - Google Patents
A kind of gas phase differential prepares the device of embossment wallpaper Download PDFInfo
- Publication number
- CN107877886A CN107877886A CN201710926820.7A CN201710926820A CN107877886A CN 107877886 A CN107877886 A CN 107877886A CN 201710926820 A CN201710926820 A CN 201710926820A CN 107877886 A CN107877886 A CN 107877886A
- Authority
- CN
- China
- Prior art keywords
- wall
- wallpaper
- barrel
- bolted
- inwall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/002—Combinations of extrusion moulding with other shaping operations combined with surface shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
- B29C33/442—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with mechanical ejector or drive means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/002—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/022—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1616—Cooling using liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/022—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
- B29C2059/023—Microembossing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Paper (AREA)
Abstract
The invention discloses the device that a kind of gas phase differential prepares embossment wallpaper, including base, one end of base top outer wall has been bolted motor, and motor is rolled by belt and is connected with wheel disc, the wheel disc is socketed with reductor, and on the used top outer wall for being bolted to base of reductor, side outer wall of the reductor away from wheel disc has been bolted barrel, and the top outer wall of barrel offers charging aperture, charging aperture inwall is welded with feed hopper, the inwall of the barrel is socketed with screw rod, and the top inwall of barrel has been bolted heating soon.The present invention is by increasing die head, and offered and wallpaper width and highly consistent discharging opening in die head, so as to be advantageous to the making of specification wallpaper, by increasing chill roll and having the cooling water hole of recirculated water in lower mould increase, so as to quality of the controllable wallpaper when making, by increase by four top plates, so as to be advantageous to wallpaper shaping cooling after can fast demoulding.
Description
Technical field
The invention belongs to the processing technique field of wallpaper, more particularly to a kind of gas phase differential to prepare the device of embossment wallpaper.
Background technology
Due to particularity possessed by wallpaper, the keynote for being selected to whole family of its color fitted up and style, and
The variation of wallpaper complies fully with home decoration the principle of " with light packs to repair, reset decorations ", deep to be liked by consumers in general, people
Also fashion individual character, wallpaper are praised highly by many young men increasingly, but due to relevant laws and regulations and self-discipline for requirement to house ornamentation
Missing, very different phenomenon be present in wallpaper industry.The diversity of wallpaper no longer pursues the unicity of metope, casting with people
With regard to the developing direction and development prospect of wallpaper.
With the change of focus, the fashion trend of wallpaper is also to have a qualitative leap, and pursues " fashion, environmental protection, height
The brand proposition of quality ".Wallpaper has been lifted in terms of quality and quality pursuit first after 2011, and consumer is to wallpaper base
The pursuit of material is from not approving several years ago, accreditation progressively.Such as non-woven paper, pure paper this kind of thing, it is early several
Year all thinks that this wallpaper is too expensive, and cost is too high, but from the past two years, consumer progressively starts to focus on ring
Protect, be more willing to select the product of this type, also more pay close attention to its property durable in use.
With rapid economic development, growth in the living standard, people are to interior home decoration, indoor office decoration and open air
The diversity requirements more and more higher of wall body decoration, therefore, pure wood pulp fibre paper basal wall paper, yarn fabric wallpaper, metal wallpaper are difficult to meet
Low cost, the requirement of multi-configuration item, and existing wallpaper manufacture craft can not meet the recycling of product.Plastic wallpaper is near
A kind of new indoor decorative material for wall surface that year grows up, due to plastic wallpaper using thermoplastic macromolecule material as former material
Material, plasticity is strong, processing molding method is more, can process the wallpaper of a variety of decorative patterns and style, and plastic wallpaper has occupied wallpaper market
Most of share.
PVC foam wallpaper is to do base material with 100K/m2 paper, scribbles PVC paste shape trees of the 300-400K/m2 mixed with foaming agent
Fat, after stamp reheat foaming form.This kind of wallpaper has the product such as high-foaming stamp, low ratio foamed stamp and foamed printing embossing
Kind.
" foaming " is also known as the foaming of half tone embossment, is to do base material with 100 grams every square metre of paper, scribbles every square metre of 300-
400 grams of PVC paste shape resins mixed with foaming agent, after stamp reheat foaming form.High temperature can be aided with process of production, made
Obtain the process that foaming agent completes similar " fermentation ".Therefore the wallpaper produced has concave-convex sense, soft.
Foaming wallpaper seems abundant, soft than common wallpaper.Wherein high-foaming wallpaper surface is in flexible concavo-convex;
Low ratio foamed wallpaper is to be printed on floral designs in foaming plane, shaped like embossment, wood grain, ceramic tile and other effects.Pattern is true to nature, third dimension
By force, good decorating effect, decorated suitable for indoor dado, parlor and building inside corridor etc..The flexible concavo-convex flower of high-foaming wallpaper surface
Line, it is a kind of decoration and sound-absorbing Multifunctional wallpaper.
PVC foam wallpaper is to apply more extensive plastic wallpaper at present, and the wallpaper production method is mainly using chemistry
Foam process, prepared embossment wallpaper structure mainly include:Base material, plastic sheeting, impression, but due to being limited to chemistry
The research of foam process formula, the plastic wallpaper species fabricated using PVC foam process are relatively simple and used
CBA is decomposed not exclusively in foaming process, and residue is left in wallpaper base material, not only influences plastic wallpaper
The performance of product, and easily cause the pollution of environment.
The content of the invention
The invention aims to solve shortcoming present in prior art, and a kind of gas phase differential proposed is prepared and floated
Carve the device of wallpaper.
To achieve these goals, present invention employs following technical scheme:
A kind of gas phase differential prepares the device of embossment wallpaper, including base, and one end of base top outer wall is consolidated by bolt
Surely there is motor, and motor is rolled by belt and is connected with wheel disc, the wheel disc is socketed with reductor, and the used bolt of reductor is consolidated
It is scheduled on the top outer wall of base, side outer wall of the reductor away from wheel disc has been bolted barrel, and barrel
Top outer wall offers charging aperture, and charging aperture inwall is welded with feed hopper, and the inwall of the barrel is socketed with screw rod, and barrel
Top inwall has been bolted heating soon, and side outer wall of the barrel away from reductor is socketed with die head, and die head is remote
Side outer wall from barrel offers discharging opening, and discharging opening inwall is socketed with discharging gate, and the bottom outer wall of the barrel is remote to be subtracted
One end of fast machine has been bolted support frame, and the bottom outer wall of support frame is welded on the top outer wall of base, described
The one end of base top outer wall away from motor is welded with water tank, and the top outer wall of water tank is welded with casing, the top of the casing
End inwall has been bolted the second hydraulic jack, and piston rod one end of the second hydraulic jack has been bolted
Mould, the bottom inwall of the casing has been bolted lower mould, and the top outer wall of lower mould offers opening, and opening inwall leads to
Cross bolt and be fixed with the first hydraulic jack, and piston rod one end of the first hydraulic jack is welded with top plate, the top of the water tank
The both sides that outer wall is located at casing are respectively welded support roller and chill roll, and the bottom inwall of water tank has been bolted water
Pump.
In order to further improve the performance that gas phase differential prepares the device of embossment wallpaper, the lower mold cavity offers
Horizontal water inflow through hole, and lower mold cavity offers vertical cooling water hole simultaneously.
In order to further improve the performance that gas phase differential prepares the device of embossment wallpaper, the water pump by water pipe with
Horizontal water inflow through hole is connected, and the water side of the inlet through hole is connected by water pipe with water tank.
In order to further improve the performance that gas phase differential prepares the device of embossment wallpaper, the motor housing has uniformly
The heat emission hole of distribution.
In order to further improve the performance that gas phase differential prepares the device of embossment wallpaper, the die head is cylinder knot
Structure, and discharging gate is rectangle structure, the length of discharging gate is less than the external diameter of die head.
In order to further improve the performance that gas phase differential prepares the device of embossment wallpaper, the fast heating is annular
Structure, and the internal diameter for heating fast inwall and barrel matches.
In order to further improve the performance that gas phase differential prepares the device of embossment wallpaper, the chill roll is positioned at discharging
The side of mouth, and the level height of chill roll is less than the height of discharging gate.
In order to further improve the performance that gas phase differential prepares the device of embossment wallpaper, first hydraulic jack
Quantity and the quantity of top plate are for four, and on the equidistant top outer wall for being fixed on lower mould of four the first hydraulic jacks.
Compared with prior art, beneficial effects of the present invention are:
The present invention provides the device that a kind of gas phase differential prepares embossment wallpaper, in apparatus of the present invention, by increasing die head, and
Die head offer with wallpaper width and highly consistent discharging opening, so as to be advantageous to the making of specification wallpaper, pass through increase cooling
Roller and there is the cooling water hole of recirculated water in lower mould increase, so as to quality of the controllable wallpaper when making, passing through increases by four
Top plate, so as to be advantageous to wallpaper shaping cooling after can fast demoulding.
Brief description of the drawings
Fig. 1 is the structural front view for the device that a kind of gas phase differential proposed by the present invention prepares embossment wallpaper.
Fig. 2 is the structural side view for the device that a kind of gas phase differential proposed by the present invention prepares embossment wallpaper.
Fig. 3 is the partial structural diagram for the device that a kind of gas phase differential proposed by the present invention prepares embossment wallpaper.
In figure:Fast, 9 support frames, 10 are heated in 1 feed hopper, 2 wheel discs, 3 reductors, 4 motors, 5 bases, 6 barrels, 7 screw rods, 8
Water tank, 11 water pumps, 12 support rollers, 13 first hydraulic jacks, 14 top plates, 15 times moulds, mould, 17 casings, 18 second hydraulic oil on 16
Cylinder, 19 chill rolls, 20 die heads, 21 discharging gates.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.
Reference picture 1-3, a kind of gas phase differential prepare the device of embossment wallpaper, including base 5, and the one of the top outer wall of base 5
End has been bolted motor 4, and motor 4 is rolled by belt and is connected with wheel disc 2, and wheel disc 2 is socketed with reductor 3, and subtracts
On the used top outer wall for being bolted to base 5 of fast machine 3, side outer wall of the reductor 3 away from wheel disc 2 has been bolted
Barrel 6, and the top outer wall of barrel 6 offers charging aperture, charging aperture inwall is welded with feed hopper 1, and the inwall of barrel 6 is socketed with
Screw rod 7, and the top inwall of barrel 6 has been bolted heating fast 8, side outer wall of the barrel 6 away from reductor 3 is socketed with
Die head 20, and side outer wall of the die head 20 away from barrel 6 offers discharging opening, discharging opening inwall is socketed with discharging gate 21, barrel 6
The one end of bottom outer wall away from reductor 3 be bolted support frame 9, and the bottom outer wall of support frame 9 is welded on bottom
On the top outer wall of seat 5, the one end of top outer wall away from motor 4 of base 5 is welded with water tank 10, and the top outer wall weldering of water tank 10
Casing 17 is connected to, the top inwall of casing 17 has been bolted the second hydraulic jack 18, and the work of the second hydraulic jack 18
Stopper rod one end has been bolted mould 16, and the bottom inwall of casing 17 has been bolted lower mould 15, and lower mould 15
Top outer wall offers opening, and opening inwall has been bolted the first hydraulic jack 13, and the work of the first hydraulic jack 13
Stopper rod one end is welded with top plate 14, and the both sides that the top outer wall of water tank 10 is located at casing 17 are respectively welded support roller 12 and cooling
Roller 19, and the bottom inwall of water tank 10 has been bolted water pump 11.
In the present invention, the lower inner chamber of mould 15 offers horizontal water inflow through hole, and the inner chamber of lower mould 15 offer simultaneously it is vertical cold
But water hole, water pump 11 are connected by water pipe with horizontal water inflow through hole, and the water side of inlet through hole is connected by water pipe with water tank 10,
Die head 20 is cylindrical structure, and discharging gate 21 is rectangle structure, and the length of discharging gate 21 is less than the external diameter of die head 20, heating
Fast 8 be cirque structure, and the internal diameter for heating fast 8 inwall and barrel 6 matches, and chill roll 19 is located at the one of discharging gate 21
Side, and the level height of chill roll 19 is less than the height of discharging gate 21, the quantity and the quantity of top plate 14 of a hydraulic jack 13 are equal
For for four, and four the first hydraulic jacks 13 are equidistant is fixed on the top outer wall of lower mould 15.
Operation principle:By the way that raw material is placed in feed hopper 1, then by being heated in the barrel 6 of fast 8 heating, and
Raw material is extruded into barrel 6 by die head 20 by screw rod 7, due to offering rectangular discharging gate 21 on die head, so as to which raw material passes through
It is rectangle structure to cross when thawing is extruded, and goodbye supercooling roller 19 is cooled down by a small margin, then by lower mould 15, passes through
The rectangle raw material of two hydraulic jack 18 carries out pressing mold, and the product pressed then is ejected into lower mould 15 by top plate 14, then by support roller
12 transfer out casing 17.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (8)
1. a kind of gas phase differential prepares the device of embossment wallpaper, including base(5), it is characterised in that the base(5)Outside top
One end of wall has been bolted motor(4), and motor(4)Rolled by belt and be connected with wheel disc(2), the wheel disc(2)
It is socketed with reductor(3), and reductor(3)It is used to be bolted to base(5)Top outer wall on, the reductor(3)Far
From wheel disc(2)Side outer wall be bolted barrel(6), and barrel(6)Top outer wall offer charging aperture, feed
Intraoral wall is welded with feed hopper(1), the barrel(6)Inwall be socketed with screw rod(7), and barrel(6)Top inwall pass through
It is fast that bolt is fixed with heating(8), the barrel(6)Away from reductor(3)Side outer wall be socketed with die head(20), and die head
(20)Away from barrel(6)Side outer wall offer discharging opening, discharging opening inwall is socketed with discharging gate(21), the barrel(6)
Bottom outer wall away from reductor(3)One end be bolted support frame(9), and support frame(9)The weldering of bottom outer wall
It is connected on base(5)Top outer wall on, the base(5)Top outer wall is away from motor(4)One end be welded with water tank(10), and
Water tank(10)Top outer wall be welded with casing(17), the casing(17)Top inwall be bolted the second hydraulic pressure
Oil cylinder(18), and the second hydraulic jack(18)Piston rod one end be bolted mould(16), the casing(17)'s
Bottom inwall has been bolted lower mould(15), and lower mould(15)Top outer wall offer opening, opening inwall passes through spiral shell
Bolt is fixed with the first hydraulic jack(13), and the first hydraulic jack(13)Piston rod one end be welded with top plate(14), the water
Case(10)Top outer wall be located at casing(17)Both sides be respectively welded support roller(12)And chill roll(19), and water tank(10)
Bottom inwall be bolted water pump(11).
2. a kind of gas phase differential according to claim 1 prepares the device of embossment wallpaper, it is characterised in that the lower mould
(15)Inner chamber offers horizontal water inflow through hole, and lower mould(15)Inner chamber offers vertical cooling water hole simultaneously.
3. a kind of gas phase differential according to claim 1 and 2 prepares the device of embossment wallpaper, it is characterised in that the water
Pump(11)It is connected by water pipe with horizontal water inflow through hole, the water side of the inlet through hole passes through water pipe and water tank(10)Connection.
4. a kind of gas phase differential according to claim 1 prepares the device of embossment wallpaper, it is characterised in that the motor
(4)Shell has equally distributed heat emission hole.
5. a kind of gas phase differential according to claim 1 prepares the device of embossment wallpaper, it is characterised in that the die head
(20)For cylindrical structure, and discharging gate(21)For rectangle structure, discharging gate(21)Length be less than die head(20)External diameter.
6. a kind of gas phase differential according to claim 1 prepares the device of embossment wallpaper, it is characterised in that the heating is fast
(8)For cirque structure, and heat fast(8)Inwall and barrel(6)Internal diameter match.
7. a kind of gas phase differential according to claim 1 prepares the device of embossment wallpaper, it is characterised in that the chill roll
(19)Positioned at discharging gate(21)Side, and chill roll(19)Level height be less than discharging gate(21)Height.
8. a kind of gas phase differential according to claim 1 prepares the device of embossment wallpaper, it is characterised in that first liquid
Compressing cylinder(13)Quantity and top plate(14)Quantity be and four the first hydraulic jacks for four(13)It is equidistant to be fixed on
Lower mould(15)Top outer wall on.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710926820.7A CN107877886A (en) | 2017-10-08 | 2017-10-08 | A kind of gas phase differential prepares the device of embossment wallpaper |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710926820.7A CN107877886A (en) | 2017-10-08 | 2017-10-08 | A kind of gas phase differential prepares the device of embossment wallpaper |
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Publication Number | Publication Date |
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CN107877886A true CN107877886A (en) | 2018-04-06 |
Family
ID=61781161
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CN201710926820.7A Pending CN107877886A (en) | 2017-10-08 | 2017-10-08 | A kind of gas phase differential prepares the device of embossment wallpaper |
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CN101289005A (en) * | 2008-04-25 | 2008-10-22 | 洛阳市今业建材科技有限公司 | Execution method of plastic section bar moderate temperature embossing |
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CN103568328A (en) * | 2013-08-02 | 2014-02-12 | 北京化工大学 | Device and method for preparing embossment wallpaper by gas phase differentiation |
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2017
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CN101289005A (en) * | 2008-04-25 | 2008-10-22 | 洛阳市今业建材科技有限公司 | Execution method of plastic section bar moderate temperature embossing |
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CN103568328A (en) * | 2013-08-02 | 2014-02-12 | 北京化工大学 | Device and method for preparing embossment wallpaper by gas phase differentiation |
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