CN107876769B - A kind of large size, thin walled open labyrinth combination increasing material manufacturing method - Google Patents

A kind of large size, thin walled open labyrinth combination increasing material manufacturing method Download PDF

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Publication number
CN107876769B
CN107876769B CN201711258248.8A CN201711258248A CN107876769B CN 107876769 B CN107876769 B CN 107876769B CN 201711258248 A CN201711258248 A CN 201711258248A CN 107876769 B CN107876769 B CN 107876769B
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large size
thin walled
shaping
material manufacturing
increasing material
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CN107876769A (en
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周庆军
严振宇
李海峰
陈济轮
王国庆
齐田峥
石亦琨
淡婷
侯谊飞
张朋旭
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China Academy of Launch Vehicle Technology CALT
Capital Aerospace Machinery Co Ltd
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China Academy of Launch Vehicle Technology CALT
Capital Aerospace Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60Treatment of workpieces or articles after build-up
    • B22F10/64Treatment of workpieces or articles after build-up by thermal means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/25Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60Treatment of workpieces or articles after build-up
    • B22F10/66Treatment of workpieces or articles after build-up by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/248Thermal after-treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Thermal Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The present invention provides a kind of large size, thin walled open labyrinth combination increasing material manufacturing method, its step: forming placement members width direction is melted in selective laser and designs 1~2mm machining allowance, in 2~4mm of the unilateral design machining allowance of Laser Melting Deposition shaping component;It is transition region between Laser Melting Deposition shaping and selective laser fusing shaping;After the completion of selective laser smelting technology realizes net forming, component and substrate are subjected to stress relief annealing process;Realize that component is separated with substrate by wire cutting or sawing machine cutting;Shaping policy is overlapped using two pass and small light spot, small powder sending quantity, low energy input parameter realize the combination interface tissue around continuity transition, then realizes that remaining position efficiently shapes using large spot, big powder sending quantity, high-energy input;Overall structure is finally subjected to solid-solution and aging heat treatment.The present invention can effectively avoid many problems, realize the high-efficiency high-accuracy manufacture of large scale complex thin-wall component.

Description

A kind of large size, thin walled open labyrinth combination increasing material manufacturing method
Technical field
The invention belongs to increases material manufacturing technology field, in particular to a kind of large size, thin walled open labyrinth combination increases material Manufacturing method.
Background technique
Forming technique is melted in selective laser, successively scans fusing, superposition forming to alloy powder is overlay based on laser beam, at Shape precision reaches 0.1mm, is very suitable to the high-precision of small-medium size difficult-to-machine metal complex-shaped surface mould, type face, thin-walled, variable section structure Integration manufacture.Laser Melting Deposition technology successively melts simultaneously stack shaping to synchronous transport alloy powder based on laser beam, needs Following process, deposition efficiency is high, is suitble to the quick manufacture of large scale complexity blank.
Currently, individually can only realize the high-precision of part small-medium size complex component using selective laser fusing forming technique Integration manufacture, and there is excessive weak rigidity, weak intensity Auxiliary support in such elements during formation, Deformation control difficulty is big, Easily cause forming process unstable, product size is overproof, and supports removal difficulty and heavy workload, and forming efficiency is low, the period It is long, high production cost.Individually using Laser Melting Deposition technology can realize in large scale complexity metal rough piece integration it is quick Manufacture, but complicated deep chamber, inner flow passage, the semiclosed and isostructural following process difficulty of closing are big, or even can not carry out subsequent add Work.
Summary of the invention
The purpose of the present invention is to provide a kind of large size, thin walled open labyrinths to combine increasing material manufacturing method, uses Selective laser smelting technology is combined with Laser Melting Deposition technology realizes large size, thin walled open labyrinth integration manufacture, Solve Deformation control and combination interface tissue continuity regulation problem.
Realize the technical solution of the object of the invention: a kind of large size, thin walled open labyrinth combination increasing material manufacturing method, It includes the following steps:
Step a) is to inhibit large size, thin walled open labyrinth cobble deformation, and overhung structure is more, following process difficulty is big Or cannot achieve the position of following process using selective laser fusing forming, remaining position is using Laser Melting Deposition forming;? Selective laser fusing forming placement members width direction designs 1~2mm machining allowance, in Laser Melting Deposition shaping component 2~4mm of unilateral design machining allowance;
It is transition region, the mistake between step b) Laser Melting Deposition shaping and selective laser fusing shaping Cross area longitudinal section be inverted trapezoidal or fall " convex " font structure;
After the completion of step c) selective laser smelting technology realizes net forming, component and substrate are integrally subjected to stress relief annealing Processing, annealing temperature are 500~600 DEG C, and annealing time is not less than 2 hours;
Step d) realizes that component is separated with substrate by wire cutting or sawing machine cutting, guarantees that combination interface any two points are maximum Difference in height is less than or equal to 2mm, and surface roughness Ra is less than or equal to 12.5 μm;
Step e) realizes step d) using two pass overlap joint shaping policy and small light spot, small powder sending quantity, low energy input parameter The combination interface tissue around continuity transition then realizes remainder portion using large spot, big powder sending quantity, high-energy input Position efficiently forming;
Overall structure is finally carried out solid-solution and aging heat treatment, organization of regulation control performance by step f).
Large size, thin walled open labyrinth as described above a kind of combines increasing material manufacturing method, described in large scale it is thin The open labyrinth of wall, single side size are less than or equal to 5mm in 300~400mm or more, thickness.
A kind of large size, thin walled open labyrinth as described above combines increasing material manufacturing method, when transition region is designed as indulging When section is inverted trapezoidal structure form, the angle between trapezoidal two sides and vertical direction is less than or equal to 45 degree.
A kind of large size, thin walled open labyrinth as described above combines increasing material manufacturing method, and step b) is selected in laser Area's fusing forming placement members width direction design sheet or fence type reinforcement structure.
Large size, thin walled open labyrinth as described above a kind of combines increasing material manufacturing method, described in thin plate or grid Column reinforcement structure is highly 5~25mm with a thickness of 2~4mm, and the width of rib is highly with a thickness of 2~4mm for 2~4mm 5~25mm guarantees that the surplus can facilitate following process to remove.
A kind of large size, thin walled open labyrinth as described above combines increasing material manufacturing method, leads to described in step d) It crosses wire cutting or sawing machine cutting realizes that component is separated with substrate, by combination interface polishing, processing, drying and processing, guarantee to combine Interface any two points maximum height difference be less than or equal to 1-2mm, surface roughness Ra be less than or equal to 12.5 μm, realize combination interface without Defect forming.
A kind of large size, thin walled open labyrinth as described above combines increasing material manufacturing method, small light described in step e) 1~3mm of spot diameter, the small powder sending quantity of spot are 5-10g/min, low energy input is 500~1500W of laser power, scanning speed Spend 600-1200mm/min.
Large size, thin walled open labyrinth as described above a kind of combines increasing material manufacturing method, big described in step e) 5~6mm of spot diameter, the big powder sending quantity of hot spot are 20-30g/min, high-energy input is 2500~3500W of laser power, sweeps Retouch speed 600-800mm/min.
A kind of large size, thin walled open labyrinth as described above combines increasing material manufacturing method, consolidates described in step f) Molten aging strengthening model, solid solution temperature are 910~960 DEG C, keep the temperature 1~3 hour;Aging temperature is 500~550 DEG C, Heat preservation 4~6 hours.
Effect of the invention is that: the large size, thin walled open labyrinth of one kind of the present invention combines increasing material manufacturing side Selective laser fusing forming technique is combined with Laser Melting Deposition technology, considers forming process stress deformation control as a whole by method System designs forming arrangements and transition region structure type, and overhung structure is more, following process difficulty is big and cannot achieve following process Net forming is realized using selective laser smelting technology in position, uses Laser Melting Deposition technology after faying face processing or finishing processing It realizes remaining opening character thin wall complex structure, convenient for the quick manufacture at following process position and following process, can effectively avoid Many problems are stated, realize the high-efficiency high-accuracy manufacture of large scale complex thin-wall component.The present invention both can avoid individually using laser It can only realize that the manufacture of fraction small-medium size complex component, deformation and shape stability can not be effective existing for selective melting technology A series of problems, such as control, support removal difficulty and low period length of heavy workload, forming efficiency, high production cost, and can avoid Individually using structures following process difficulty such as the deep chamber of complexity existing for Laser Melting Deposition technology, inner flow passage, semiclosed and closings The big problems such as can not even carry out.
Detailed description of the invention
Fig. 1 is transition region structure type schematic diagram;
Fig. 2 is transition region side and back side thin plate or fence type reinforcement structure schematic diagram.
In figure: 1 is Laser Melting Deposition position, and 2 melt shaping for selective laser, and 3 be thin plate reinforcement structure or grid Column reinforcement structure, 4 be transition region.
Specific embodiment
Open labyrinth combination large size, thin walled to one kind of the present invention in the following with reference to the drawings and specific embodiments Increasing material manufacturing method is further described.
Embodiment 1
Large size, thin walled open labyrinth of the present invention, single side size is in 400mm or more, thickness 5mm.
As shown in Figure 1 to Figure 2, the large size, thin walled open labyrinth of one kind of the present invention combines increasing material manufacturing side Method comprising following steps:
Step a) is to inhibit large size, thin walled open labyrinth cobble deformation, and overhung structure is more, following process difficulty is big Or cannot achieve the position of following process using selective laser fusing forming, remaining position is using Laser Melting Deposition forming;? Selective laser melts 2 surface member width direction of shaping and designs 2mm machining allowance, in 1 component of Laser Melting Deposition shaping Unilateral design machining allowance 4mm;
It is transition region 4 between step b) Laser Melting Deposition shaping 1 and selective laser fusing shaping 2, it is described 4 longitudinal section of transition region be inverted trapezoidal or fall " convex " font structure;It is inverted trapezoidal structure shape when transition region 4 is designed as longitudinal section When formula, 45 degree of the angle between trapezoidal two sides and vertical direction;It is set in selective laser fusing 2 surface member width direction of shaping Count thin plate or fence type reinforcement structure 3;
After the completion of step c) selective laser smelting technology realizes net forming, component and substrate are integrally subjected to stress relief annealing Processing, annealing temperature are 600 DEG C, annealing time 2 hours;
Step d) realizes that component is separated with substrate by wire cutting or sawing machine cutting, guarantees that combination interface any two points are maximum Difference in height is less than or equal to 2mm, and surface roughness Ra is less than or equal to 12.5 μm;
Described realizes that component is separated with substrate by wire cutting or sawing machine cutting, by combination interface polishing, processing, dries Dry-cure guarantees that combination interface any two points maximum height difference is less than or equal to 2mm, and surface roughness Ra is less than or equal to 12.5 μm, Realize the forming of combination interface zero defect.
Step e) realizes step d) using two pass overlap joint shaping policy and small light spot, small powder sending quantity, low energy input parameter The combination interface tissue around continuity transition then realizes remainder portion using large spot, big powder sending quantity, high-energy input Position efficiently forming;
Spot diameter 3mm, the small powder sending quantity of the small light spot are 10g/min, low energy input is laser power 1500W, scanning speed 1200mm/min;
Spot diameter 6mm, the big powder sending quantity of the large spot are 30g/min, high-energy input is laser power 3500W, scanning speed 800mm/min;
Overall structure is finally carried out solid-solution and aging heat treatment, organization of regulation control performance by step f);
The solid-solution and aging heat treatment, solid solution temperature are 960 DEG C, keep the temperature 1 hour;Aging temperature is 550 DEG C, keep the temperature 4 hours.
Embodiment 2
Large size, thin walled open labyrinth of the present invention, single side size is in 300mm or more, thickness 4mm.
As shown in Figure 1 to Figure 2, the large size, thin walled open labyrinth of one kind of the present invention combines increasing material manufacturing side Method comprising following steps:
Step a) is to inhibit large size, thin walled open labyrinth cobble deformation, and overhung structure is more, following process difficulty is big Or cannot achieve the position of following process using selective laser fusing forming, remaining position is using Laser Melting Deposition forming;? Selective laser melts 2 surface member width direction of shaping and designs 1mm machining allowance, in 1 component of Laser Melting Deposition shaping Unilateral design machining allowance 2mm;
It is transition region 4 between step b) Laser Melting Deposition shaping 1 and selective laser fusing shaping 2, it is described 4 longitudinal section of transition region be inverted trapezoidal or fall " convex " font structure;It is inverted trapezoidal structure shape when transition region 4 is designed as longitudinal section When formula, 30 degree of the angle between trapezoidal two sides and vertical direction.It is set in selective laser fusing 2 surface member width direction of shaping Count thin plate or fence type reinforcement structure 3;
After the completion of step c) selective laser smelting technology realizes net forming, component and substrate are integrally subjected to stress relief annealing Processing, annealing temperature are 500 DEG C, annealing time 4 hours;
Step d) realizes that component is separated with substrate by wire cutting or sawing machine cutting, guarantees that combination interface any two points are maximum Difference in height is less than or equal to 1mm, and surface roughness Ra is less than or equal to 12.5 μm;
Described realizes that component is separated with substrate by wire cutting or sawing machine cutting, by combination interface polishing, processing, dries Dry-cure guarantees that combination interface any two points maximum height difference is less than or equal to 1mm, and surface roughness Ra is less than or equal to 12.5 μm, Realize the forming of combination interface zero defect.
Step e) realizes step d) using two pass overlap joint shaping policy and small light spot, small powder sending quantity, low energy input parameter The combination interface tissue around continuity transition then realizes remainder portion using large spot, big powder sending quantity, high-energy input Position efficiently forming;
Spot diameter 1mm, the small powder sending quantity of the small light spot be 5g/min, low energy input be laser power 500W, Scanning speed 600mm/min;
Spot diameter 5mm, the big powder sending quantity of the large spot are 20g/min, high-energy input is laser power 2500W, scanning speed 600mm/min;
Overall structure is finally carried out solid-solution and aging heat treatment, organization of regulation control performance by step f);
The solid-solution and aging heat treatment, solid solution temperature are 910 DEG C, keep the temperature 3 hours;Aging temperature is 500 DEG C, keep the temperature 6 hours.
Embodiment 3
Large size, thin walled open labyrinth of the present invention, for single side size in 300~400mm or more, thickness is small In or equal to 5mm.
As shown in Figure 1 to Figure 2, the large size, thin walled open labyrinth of one kind of the present invention combines increasing material manufacturing side Method comprising following steps:
Step a) is to inhibit large size, thin walled open labyrinth cobble deformation, and overhung structure is more, following process difficulty is big Or cannot achieve the position of following process using selective laser fusing forming, remaining position is using Laser Melting Deposition forming;? Selective laser melts 2 surface member width direction of shaping and designs 1~2mm machining allowance, in 1 structure of Laser Melting Deposition shaping 2~4mm of the unilateral design machining allowance of part;
It is transition region 4 between step b) Laser Melting Deposition shaping 1 and selective laser fusing shaping 2, it is described 4 longitudinal section of transition region be inverted trapezoidal or fall " convex " font structure;It is inverted trapezoidal structure shape when transition region 4 is designed as longitudinal section When formula, the angle between trapezoidal two sides and vertical direction is less than or equal to 45 degree.In selective laser, fusing 2 component of shaping is wide Spend direction design sheet or fence type reinforcement structure 3;
After the completion of step c) selective laser smelting technology realizes net forming, component and substrate are integrally subjected to stress relief annealing Processing, annealing temperature are 550 DEG C, and annealing time is not less than 2 hours;
Step d) realizes that component is separated with substrate by wire cutting or sawing machine cutting, guarantees that combination interface any two points are maximum Difference in height is less than or equal to 2mm, and surface roughness Ra is less than or equal to 12.5 μm;
Described realizes that component is separated with substrate by wire cutting or sawing machine cutting, by combination interface polishing, processing, dries Dry-cure guarantees that combination interface any two points maximum height difference is less than or equal to 2mm, and surface roughness Ra is less than or equal to 12.5 μm, Realize the forming of combination interface zero defect;
Step e) realizes step d) using two pass overlap joint shaping policy and small light spot, small powder sending quantity, low energy input parameter The combination interface tissue around continuity transition then realizes remainder portion using large spot, big powder sending quantity, high-energy input Position efficiently forming;
Spot diameter 2mm, the small powder sending quantity of the small light spot be 8g/min, low energy input be laser power 1000W, Scanning speed 800mm/min;
Spot diameter 5mm, the big powder sending quantity of the large spot are 25g/min, high-energy input is laser power 3000W, scanning speed 700mm/min;
Overall structure is finally carried out solid-solution and aging heat treatment, organization of regulation control performance by step f);
The solid-solution and aging heat treatment, solid solution temperature are 940 DEG C, keep the temperature 2 hours;Aging temperature is 520 DEG C, keep the temperature 5 hours.
Finally it should be noted that the above specific embodiment is merely illustrative of the technical solution of the present invention without by above-mentioned specific The limitation of embodiment, other any changes made without departing from the spirit and principles of the present invention, modification, combination, letter Change, should be equivalent substitute mode, be included within the scope of the present invention.

Claims (7)

1. a kind of large size, thin walled open labyrinth combines increasing material manufacturing method, it is characterised in that: this method includes following step It is rapid:
Step a) is to inhibit large size, thin walled open labyrinth cobble deformation, and overhung structure is more, following process difficulty is big or nothing Method realizes the position of following process using selective laser fusing forming, remaining position is shaped using Laser Melting Deposition;In laser 1~2mm machining allowance is designed in selective melting shaping (2) surface member width direction, in Laser Melting Deposition shaping (1) structure 2~4mm of the unilateral design machining allowance of part;
It is transition region (4), institute between step b) Laser Melting Deposition shaping (1) and selective laser fusing shaping (2) Transition region (4) longitudinal section stated structure of " convex " font for inverted trapezoidal or;
After the completion of step c) selective laser smelting technology realizes net forming, component and substrate are integrally carried out at stress relief annealing Reason, annealing temperature are 500~600 DEG C, and annealing time is not less than 2 hours;
Step d) realizes that component is separated with substrate by wire cutting or sawing machine cutting, guarantees combination interface any two points maximum height Difference is less than or equal to 2mm, and surface roughness Ra is less than or equal to 12.5 μm;
Step e) realizes that step d) is described using two pass overlap joint shaping policy and small light spot, small powder sending quantity, low energy input parameter Combination interface tissue around continuity transition, then realize that remaining position is high using large spot, big powder sending quantity, high-energy input Effect forming;
1~3mm of spot diameter, the small powder sending quantity of the small light spot are 5-10g/min, low energy input is laser power 500 ~1500W, scanning speed 600-1200mm/min;
5~6mm of spot diameter, the big powder sending quantity of the large spot are 20-30g/min, high-energy input is laser power 2500~3500W, scanning speed 600-800mm/min;
Overall structure is finally carried out solid-solution and aging heat treatment, organization of regulation control performance by step f).
2. the large size, thin walled open labyrinth of one kind according to claim 1 combines increasing material manufacturing method, feature exists In: the large size, thin walled open labyrinth, single side size are less than or equal to 5mm in 300~400mm or more, thickness.
3. the large size, thin walled open labyrinth of one kind according to claim 1 combines increasing material manufacturing method, feature exists In: when it is inverted trapezoidal structure form that transition region (4), which is designed as longitudinal section, the angle between trapezoidal two sides and vertical direction is small In equal to 45 degree.
4. the large size, thin walled open labyrinth of one kind according to claim 1 combines increasing material manufacturing method, feature exists In: step b) melts shaping (2) surface member width direction design sheet or fence type reinforcement structure (3) in selective laser.
5. the large size, thin walled open labyrinth of one kind according to claim 4 combines increasing material manufacturing method, feature exists In: the thin plate or fence type reinforcement structure (3) is highly 5~25mm with a thickness of 2~4mm, the width of rib is 2~ 4mm is highly 5~25mm with a thickness of 2~4mm, guarantees that the surplus can facilitate following process to remove.
6. the large size, thin walled open labyrinth of one kind according to claim 1 combines increasing material manufacturing method, feature exists In: realize that component is separated with substrate by wire cutting or sawing machine cutting described in step d), at combination interface polishing, drying Reason guarantees that combination interface any two points maximum height difference is less than or equal to 1-2mm, and surface roughness Ra is less than or equal to 12.5 μm, in fact It is shaped now in conjunction with interface zero defect.
7. the large size, thin walled open labyrinth of one kind according to claim 1 combines increasing material manufacturing method, feature exists In: solid-solution and aging heat treatment described in step f), solid solution temperature are 910~960 DEG C, keep the temperature 1~3 hour;Ageing treatment Temperature is 500~550 DEG C, keeps the temperature 4~6 hours.
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CN112091212B (en) * 2020-09-09 2023-02-28 中国航发沈阳黎明航空发动机有限责任公司 Laser selective melting forming method for multi-connection multi-way oil supply pipe joint group
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