CN107876710A - The automatic sand cleaning machine in the face of 3D printing sand mold continous way six and sand removal method - Google Patents
The automatic sand cleaning machine in the face of 3D printing sand mold continous way six and sand removal method Download PDFInfo
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- CN107876710A CN107876710A CN201711302914.3A CN201711302914A CN107876710A CN 107876710 A CN107876710 A CN 107876710A CN 201711302914 A CN201711302914 A CN 201711302914A CN 107876710 A CN107876710 A CN 107876710A
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- sand
- cleaning machine
- sand mold
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- printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C19/00—Components or accessories for moulding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention discloses a kind of automatic sand cleaning machine in face of 3D printing sand mold continous way six, including the sand cleaning machine housing being crossed on roller conveyor, the sand cleaning machine housing front and rear sides are respectively arranged with import closing door and outlet closing door, sand cleaning machine case top is provided with lift blast cover, sand cleaning machine housing central section is provided with the bottom blowing frame below the roller conveyor, the top surface of blast cover, blow gun is provided with surrounding side wall and the bottom blowing frame, magnetic valve of the blow gun with PLC control foldings is connected, sand cleaning machine housing bottom is provided with portable silt box, sand cleaning machine housing side is provided with the dust shield being connected with deduster;Also disclose a kind of using the automatic sand removal method in face of the said equipment progress 3D printing sand mold continous way six.The present invention not only increases the automaticity of sand removal work, and the 3D printing sand mold post-processing time is greatly shortened, and significantly improves the working environment of sand removal process, is beneficial to the health of operating personnel.
Description
Technical field
The present invention relates to casting industry sand wicking surface processing technology field, more particularly, to a kind of 3D printing sand mold continous way
The automatic sand cleaning machine in six faces, while it is related to a kind of automatic sand removal method in face of 3D printing sand mold continous way six.
Background technology
In casting field, when carrying out sand casting using traditional handicraft, with carrying for cast shape complex degree of structure
Height, casting mold are more difficult;And the Digitized manufacturing pattern using 3D printing technique as representative, can using one-shaping technique
The casting structure of complexity is printed according to computer design figure, so as to reach saving material, shortens the lead time of parts, is reduced
The purpose of manufacturing cost.Therefore, domestic and international increasing sand casting enterprise, especially accept high-end intricate casting manufacture and add
The foundry enterprise of work, introduce the manufacture that 3D printing technique is used for intricate casting sand mold.With 3D printing technique commercial application
The expansion of scope, gradually it is found that some urgently improved technical problems, such as mould surface automation sand removal.
Traditional sand mold is formed by metal pattern compacting, and intensity is high, and surface is smooth, and sand mold is directly entered stream after completing
The next procedures such as painting, dry tack free.And when using 3D technology printing sand mold, first according to production requirement in computer end typing sand mold
Threedimensional model, then entered repeatedly according to the order of one layer of dry sand, one layer of resin curing agent according to threedimensional model by 3D printer
Row printing, is finally completed the manufacture of sand mold.Process characteristic based on 3D printing, 3D sand mold intensity is relatively low, and the sand mold after shaping
Surface have one layer of about 10mm it is thick, there is the floating layer of sand of certain viscosity, therefore equally directly enter without image of Buddha conventional metals sand mold
Row surface flow coat carries out desanding dedusting, it is necessary to first pass through sand removal technique, carries out flow coat again afterwards.Specifically, take to use first and add
Hot equipment is heating and curing to 3D sand molds, is transported to hoisting mechanism in single sand removal room carries out artificial sand removal afterwards, clearly
Flow coat station is transported to after the completion of sand again and carries out surface flow coat operation.
Above method transhipment time is grown, and sand mold breakage easily occurs in transport process;Artificial sand removal dust is more, noise
Greatly, efficiency is low, and not only labor intensity is big, and operating environment is poor, has a strong impact on employee's health;In addition, because 3D printing
Product is mostly the product of labyrinth, and in order to prevent sand removal dead angle, it is necessary to which sand mold constantly to be lifted to upset, fit with nozzle is entered
Row purging.Problem above has seriously govern commercial application of the 3D printing technique in casting field.
The content of the invention
In order to solve the above problems, the present invention provides a kind of automatic sand cleaning machine in face of 3D printing sand mold continous way six, carries simultaneously
For a kind of automatic sand removal method in face of 3D printing sand mold continous way six.
To achieve the above object, the present invention can take following technical proposals:
The automatic sand cleaning machine in face of 3D printing sand mold continous way six of the present invention, including the sand cleaning machine being crossed on roller conveyor
Housing, the sand cleaning machine housing front and rear sides are respectively arranged with import closing door and outlet closing door, and sand cleaning machine case top is set
Lift blast cover is equipped with, sand cleaning machine housing central section is provided with the bottom blowing frame below the roller conveyor, the blast
Blow gun, magnetic valve phase of the blow gun with PLC control foldings are provided with the top surface of cover, surrounding side wall and the bottom blowing frame
Even, sand cleaning machine housing bottom is provided with portable silt box, and sand cleaning machine housing side is provided with the dust suction being connected with deduster
Cover.
Fallen for the ease of purging and floating sand, hollow type tray rack is provided with the roller conveyor.
In order to save space and convenient operation, the import closing door and outlet closing door are automatic-lifting type structure.
In order to prevent blow gun surprisingly contacts with sand mold from causing sand mold to damage, and it is easy to adjust the purging direction of blow gun, institute
State and flexible material layer is coated with blow gun and is connected with rotating base.
For the purging direction during flexible modulation sand removal and purge time, the blow gun is divided into six groups, every group of blow gun
It is staggered respectively along the top surface of the blast cover, left side wall, right side wall, front side wall, rear wall and the bottom blowing frame surface, and
Every group of blow gun one magnetic valve of corresponding connection.
In order that floating sand is smoothly fallen into silt box, closed-entry sand collecting hopper is provided with above the portable silt box.
A kind of automatic sand removal method in face of 3D printing sand mold continous way six, it is automatic using above-mentioned six faces of 3D printing sand mold continous way
Sand cleaning machine, specific steps include:
The first step, sand mold is sent into sand cleaning machine housing by roller conveyor, and made under sand mold is located at lift blast cover just
Side, close import closing door and outlet closing door;
Second step, make to drop down onto around sand mold under lift blast cover, open deduster, and the unlatching of magnetic valve is controlled by PLC
Order and opening time, the blow gun on blast cover and/or bottom blowing frame is carried out the face of space six to sand mold and purge, sand in purge
The floating sand on type surface is fallen into portable silt box, and caused floating dust enters deduster by dust shield;
3rd step, import closing door and outlet closing door are opened, lift blast cover is gone up to original position, then sand mold is sent into down
One station carries out human assistance purging, so as to complete whole sand removal process.
The automatic sand cleaning machine in face of 3D printing sand mold continous way six provided by the invention, it can be used in extensive, pipelining
The automation sand removal production of 3D printing sand mold, its is simple in construction, easy to operate, and it is clear to carry out sand mold using sand cleaning machine provided by the invention
During sand processing, easily there is the damaged phenomenon of sand mold when can realize the automatic continuous transhipment of sand mold, reduce artificial carry and hoist,
The automatic blast in the face of space six can be carried out to it according to the concrete structure of sand mold, while collect knockout and airborne dust, not only increased
The automaticity of sand removal work, is greatly shortened the 3D printing sand mold post-processing time, has good economic benefit, and
The working environment of sand removal process is significantly improved, is beneficial to the health of operating personnel.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is A-A profiles in Fig. 1.
Embodiment
As shown in Figure 1, 2, the automatic sand cleaning machine in face of 3D printing sand mold continous way six of the present invention, including for conveying 3D
Print sand mold(Hereinafter referred to as sand mold)Roller conveyor 1, wherein, sand mold is contained in engraving of being easy to bottom purge and floating sand to fall
On empty formula tray rack 2;The front and rear sides of sand cleaning machine housing 3 being crossed on roller conveyor 1 are respectively arranged with automatic-lifting type knot
The import closing door 4 and outlet closing door 5 of structure, the top of sand cleaning machine housing 3 passes through the grade elevating mechanism of cylinder 6 and lift blast cover
7, the middle part of sand cleaning machine housing 3 is provided with the bottom blowing frame 8 positioned at the lower section of roller conveyor 1, the top surface of above-mentioned blast cover 7, left side wall,
Right side wall, front side wall, rear wall surrounding side wall and the surface of bottom blowing frame 8 are separately installed with one group of blow gun for being coated with flexible material layer
9, every group of blow gun 9 is staggered and is uniformly distributed, and forms the blowing mechanism of space six sided structures, and each blow gun 9 is both connected to
On rotating base;In order to targetedly be purged to specific sand mold, above-mentioned every group of blow gun 9 is corresponding to be connected with one and passes through
PLC controls the magnetic valve 10 of folding, can adjust the wind direction of blow gun 9, wind speed, each during purging according to the size and structure of specific sand mold
The purging order in purging face, purge time etc., obtain good purging effect;In order to avoid the blow gun 9 on bottom blowing frame 8 blocks,
Blow gun uses balance housing at this;The floating sand fallen during purging from mould surface can carry out secondary use, therefore defeated in roller-way
Send the lower section of machine 1 to be provided with the portable silt box 11 that the left and right sides is provided with handle, the movable type can be collected after collecting completely floating sand
Sandbox 11 pulls out from the side of roller conveyor 1;In order to prevent floating sand from trickling down outside portable silt box 11, collect sand in movable type
The top of case 11 is provided with closed-entry sand collecting hopper 12;During purging, substantial amounts of airborne dust can be also produced, therefore, in the side of sand cleaning machine housing 3
The dust shield 14 being connected with deduster 13 is installed.
The automatic sand removal in the face of continous way six is carried out using above-mentioned sand cleaning machine to 3D printing sand mold to comprise the following steps that:
The first step, sand mold is put on tray rack 2, sand mold is sent into sand cleaning machine housing 3 by roller conveyor 1, and make sand
Type is located at immediately below lift blast cover 7, closes import closing door 4 and outlet closing door 5;
Second step, make to drop down onto around sand mold under blast cover 7 by cylinder 6, and make the blast cover 7 be with the spacing distance of tray rack 2
20mm or so, deduster 14 is opened, and opening sequence and the opening time of each magnetic valve 10 are controlled by PLC, make blast cover 7
And/or the blow gun 9 on bottom blowing frame 8 carries out the face of space six to sand mold and purged, the floating sand of mould surface falls into movement in purge
In formula silt box 11, caused floating dust enters deduster 13 by dust shield 14;
3rd step, import closing door 4 and outlet closing door 5 are opened, blast cover 7 is gone up to original position, then sand mold is sent into next
Station carries out human assistance purging, so as to complete whole sand removal process.
Compared with prior art, the present invention has advantages below:
1)Pallet roller bed type mode of movement improves logistics transhipment automaticity, and sand mold is damaged when reducing artificial carry and hoist
Problem, meanwhile, provide automatic material flow interface for next procedure;
2)Using automatic-lifting type blast cover, it, in position is risen, when carrying out sand removal operation, drops automatically in sand mold course of conveying
Working position is dropped down onto, both ensure that the patency of roller bed type logistics delivery, meets sand removal requirement again;
3)Six face blow guns are matrix arrangement, by the touch-screen that is connected with PLC set blow gun wind direction, wind speed, purging order and
Purge time, the sand mold purging of different type, structure is suitable for, meets the sand removal technological requirement of different sand molds;
4)Lifting closing door, portable silt box and deduster realize the processing of airborne dust and the collection of knockout in purge,
Greatly improve the working environment of blast process.
Claims (7)
- A kind of 1. automatic sand cleaning machine in face of 3D printing sand mold continous way six, it is characterised in that:Including being crossed on roller conveyor Sand cleaning machine housing, the sand cleaning machine housing front and rear sides are respectively arranged with import closing door and outlet closing door, sand cleaning machine housing Top is provided with lift blast cover, and sand cleaning machine housing central section is provided with the bottom blowing frame below the roller conveyor, institute State and blow gun is provided with top surface, surrounding side wall and the bottom blowing frame of blast cover, electricity of the blow gun with PLC control foldings Magnet valve is connected, and sand cleaning machine housing bottom is provided with portable silt box, and sand cleaning machine housing side is provided with to be connected with deduster Dust shield.
- 2. the automatic sand cleaning machine in face of 3D printing sand mold continous way six according to claim 1, it is characterised in that:The roller-way is defeated Send and hollow type tray rack is provided with machine.
- 3. the automatic sand cleaning machine in face of 3D printing sand mold continous way six according to claim 1, it is characterised in that:The import envelope It is automatic-lifting type structure to close door and outlet closing door.
- 4. the automatic sand cleaning machine in face of 3D printing sand mold continous way six according to claim 1, it is characterised in that:On the blow gun It is coated with flexible material layer and is connected with rotating base.
- 5. the automatic sand cleaning machine in face of 3D printing sand mold continous way six according to claim 1, it is characterised in that:The blow gun point For six groups, every group of blow gun is respectively along the top surface of the blast cover, left side wall, right side wall, front side wall, rear wall and the bottom blowing frame Surface is staggered, and every group of blow gun one magnetic valve of corresponding connection.
- 6. the automatic sand cleaning machine in face of 3D printing sand mold continous way six according to claim 1, it is characterised in that:The movable type Closed-entry sand collecting hopper is provided with above silt box.
- 7. a kind of automatic sand removal method in face of 3D printing sand mold continous way six, it is characterised in that:Beaten using the 3D described in claim 1 The automatic sand cleaning machine in face of sand mold continous way six is printed, specific steps include:The first step, sand mold is sent into sand cleaning machine housing by roller conveyor, and made under sand mold is located at lift blast cover just Side, close import closing door and outlet closing door;Second step, make to drop down onto around sand mold under lift blast cover, open deduster, and the unlatching of magnetic valve is controlled by PLC Order and opening time, the blow gun on blast cover and/or bottom blowing frame is carried out the face of space six to sand mold and purge, sand in purge The floating sand on type surface is fallen into portable silt box, and caused floating dust enters deduster by dust shield;3rd step, import closing door and outlet closing door are opened, lift blast cover is gone up to original position, then sand mold is sent into down One station carries out human assistance purging, so as to complete whole sand removal process.
Priority Applications (1)
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CN201711302914.3A CN107876710A (en) | 2017-12-11 | 2017-12-11 | The automatic sand cleaning machine in the face of 3D printing sand mold continous way six and sand removal method |
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CN201711302914.3A CN107876710A (en) | 2017-12-11 | 2017-12-11 | The automatic sand cleaning machine in the face of 3D printing sand mold continous way six and sand removal method |
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CN107876710A true CN107876710A (en) | 2018-04-06 |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108817316A (en) * | 2018-06-29 | 2018-11-16 | 共享智能铸造产业创新中心有限公司 | A kind of sand mold classifying method of gear box casing casting |
CN109513884A (en) * | 2018-12-12 | 2019-03-26 | 北京机科国创轻量化科学研究院有限公司 | A kind of containerless casting molding machine automatic positioning equipment |
CN109513883A (en) * | 2018-12-12 | 2019-03-26 | 北京机科国创轻量化科学研究院有限公司 | A kind of containerless casting molding machine roller type workbench |
CN110270170A (en) * | 2019-06-28 | 2019-09-24 | 共享智能铸造产业创新中心有限公司 | A kind of sand removal station dust-extraction unit |
CN110640095A (en) * | 2019-10-09 | 2020-01-03 | 第一拖拉机股份有限公司 | Electric control system of static pressure molding line exhaust riser automatic purging machine |
CN111299563A (en) * | 2020-03-22 | 2020-06-19 | 保定维尔铸造机械股份有限公司 | Novel bottom pouring type casting machine for casting |
CN111716724A (en) * | 2020-07-03 | 2020-09-29 | 湖北金色阳光创客教育有限公司 | Sand removal and piece taking device of 3D printer |
CN112404356A (en) * | 2020-11-26 | 2021-02-26 | 康硕(德阳)智能制造有限公司 | Sand cleaning device for 3D sand mold printing |
CN113649527A (en) * | 2021-07-30 | 2021-11-16 | 共享智能铸造产业创新中心有限公司 | 3D prints intelligent sand removal system and 3D and prints production line |
CN114054669A (en) * | 2021-10-12 | 2022-02-18 | 北京机科国创轻量化科学研究院有限公司 | Automatic cleaning device of self-adaptation sand mould |
-
2017
- 2017-12-11 CN CN201711302914.3A patent/CN107876710A/en not_active Withdrawn
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108817316A (en) * | 2018-06-29 | 2018-11-16 | 共享智能铸造产业创新中心有限公司 | A kind of sand mold classifying method of gear box casing casting |
CN109513884A (en) * | 2018-12-12 | 2019-03-26 | 北京机科国创轻量化科学研究院有限公司 | A kind of containerless casting molding machine automatic positioning equipment |
CN109513883A (en) * | 2018-12-12 | 2019-03-26 | 北京机科国创轻量化科学研究院有限公司 | A kind of containerless casting molding machine roller type workbench |
CN110270170A (en) * | 2019-06-28 | 2019-09-24 | 共享智能铸造产业创新中心有限公司 | A kind of sand removal station dust-extraction unit |
CN110640095A (en) * | 2019-10-09 | 2020-01-03 | 第一拖拉机股份有限公司 | Electric control system of static pressure molding line exhaust riser automatic purging machine |
CN111299563A (en) * | 2020-03-22 | 2020-06-19 | 保定维尔铸造机械股份有限公司 | Novel bottom pouring type casting machine for casting |
CN111299563B (en) * | 2020-03-22 | 2021-09-24 | 保定维尔铸造机械股份有限公司 | Novel bottom pouring type casting machine for casting |
CN111716724A (en) * | 2020-07-03 | 2020-09-29 | 湖北金色阳光创客教育有限公司 | Sand removal and piece taking device of 3D printer |
CN112404356A (en) * | 2020-11-26 | 2021-02-26 | 康硕(德阳)智能制造有限公司 | Sand cleaning device for 3D sand mold printing |
CN113649527A (en) * | 2021-07-30 | 2021-11-16 | 共享智能铸造产业创新中心有限公司 | 3D prints intelligent sand removal system and 3D and prints production line |
CN114054669A (en) * | 2021-10-12 | 2022-02-18 | 北京机科国创轻量化科学研究院有限公司 | Automatic cleaning device of self-adaptation sand mould |
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Application publication date: 20180406 |
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