CN107869044A - A kind of device that yarn is handled with plasma technology - Google Patents

A kind of device that yarn is handled with plasma technology Download PDF

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Publication number
CN107869044A
CN107869044A CN201711210682.9A CN201711210682A CN107869044A CN 107869044 A CN107869044 A CN 107869044A CN 201711210682 A CN201711210682 A CN 201711210682A CN 107869044 A CN107869044 A CN 107869044A
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CN
China
Prior art keywords
plasma
yarn
roller
preheating chamber
wool top
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711210682.9A
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Chinese (zh)
Inventor
克劳斯·施蒂格
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Zhangjiagang Yangzi Spinning Co Ltd
Original Assignee
Zhangjiagang Yangzi Spinning Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhangjiagang Yangzi Spinning Co Ltd filed Critical Zhangjiagang Yangzi Spinning Co Ltd
Priority to CN201711210682.9A priority Critical patent/CN107869044A/en
Publication of CN107869044A publication Critical patent/CN107869044A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/02Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/001Treatment with visible light, infrared or ultraviolet, X-rays

Abstract

The invention provides a kind of device that yarn is handled with plasma technology, including frame, emptying roller, preheating chamber, plasma modification room, material receiving roller and wool top, emptying roller and material receiving roller is fixedly mounted in frame respectively, wool top is released by emptying roller, and sequentially pass through preheating chamber, plasma modification room, packed up again by material receiving roller winding, anticollision device is provided with the import and export of preheating chamber and plasma modification room, guide bobbin cylinder is provided with anticollision device.Present invention also offers a kind of method that yarn is handled with plasma technology, comprise the following steps:S1:Pretreatment, S2:Plasma treatment, structure of the present invention is concise, it is easy to operate, the energy is renewable, and processing procedure is pollution-free, by increasing preheating chamber before plasma modification room, realizing well reduces moisture in fiber, so that fiber drying, submissive, the fiber after plasma modification room is handled can also can be suitably used for a variety of spinning systems with any fiber blend.

Description

A kind of device that yarn is handled with plasma technology
Technical field
It is specially a kind of to handle yarn with plasma technology the present invention relates to weaving face fabric technical field of surface Device.
Background technology
In order that yarn obtains wider application performance, there is varied mode to yarn treatment in the market, Most beginning to use chloride processing, this processing mode can not only damage the original performance of fiber, also environment be caused to seriously endanger, So do not using substantially now.With the demand of development, no chlorine processing is environmentally friendly and little to fibre damage, big Some Enterprises application.But this processing mode yarn property is not extensive enough, it is impossible to meet people's need multi-functional to yarn Will.Therefore, researcher starts to explore the processing mode for both strengthening environment non-hazardous and can yarn property.Sent out by research It is existing, the pilling performance of plasma treatment is good, Machine Washable, high-hydrophilic, to environment non-hazardous, and handle the plasma needed Body is to provide energy by regenerative resource.
The content of the invention
It is an object of the invention to provide a kind of device that yarn is handled with plasma technology, to solve above-mentioned background skill The problem of being proposed in art.
To achieve the above object, the present invention provides following technical scheme:A kind of dress that yarn is handled with plasma technology Put, including frame, emptying roller, preheating chamber, plasma modification room, material receiving roller and wool top, institute is fixedly mounted respectively in the frame Emptying roller and the material receiving roller are stated, the wool top is released by the emptying roller, and sequentially passes through the preheating chamber, the plasma Modified room, then packed up by material receiving roller winding, it is provided with anti-collision in the import and export of preheating chamber and the plasma modification room Device, the anticollision device include upper substrate and infrabasal plate, and welding clamping plate is fixed on the upper substrate and the infrabasal plate, described Fastening bolt is provided with clamping plate, the fastening bolt sequentially passes through the clamping plate and the preheating chamber or the plasma modification Room rear thread connects Anti-slip nut, and two hinged-supports, two hinges are also fixedly mounted respectively on the upper substrate and infrabasal plate Guide beam barrel is equipped between bearing.
Preferably, anti-skidding runners is fixedly mounted in the bottom of the frame, the preheating chamber and the plasma modification room, Frame described in the preheating chamber and the rear wall of plasma modification room difference bolt connection.
Preferably, it is fixedly mounted about the first yarn guiding wheel and about the second yarn guiding wheel in the frame respectively, described first Upper and lower yarn guiding wheel and about second yarn guiding wheel are symmetrically installed on the vertical central axis of the frame, and its top is distinguished It is concordant with the holding of the top of the emptying roller and the material receiving roller.
Preferably, the preheating chamber includes four groups of idler rollers and four groups of heater supports, and the yarn is successively around four groups of institutes State and enter the plasma modification room after idler roller half cycle, idler roller described in four groups on the axial centre axle of the preheating chamber according to Secondary to be staggered, heater support described in four groups corresponds in the preheating chamber respectively with idler roller described in four groups On wall, the heater support is in triangular prism structure, and its upper and lower end installs heater, three are provided with the heater respectively Group infrared ray heating tube, trend of the infrared ray heating tube alignment wool top in four groups of idler rollers.
Preferably, the plasma modification room is put including about the 3rd yarn guiding wheel, the first directive wheel, ceramic roller, plasma Electric roller, the second yarn guiding wheel and the 3rd directive wheel, the wool top from the preheating chamber bypass about the 3rd guide successively After wheel, first directive wheel, the ceramic roller, the plasma discharge roller, second yarn guiding wheel, it is oriented to through the described 3rd Wheel leads the plasma modification room rearward out, and the plasma discharge roller is provided with two, is provided with several therewith The plasma discharge roller for staggering tangent, several described plasma discharge rollers are located at the upper and lower surface of the wool top respectively.
A kind of method that yarn is handled with plasma technology, comprises the following steps:
S1:Pretreatment, the wool top are sent in the preheating chamber, and the heating-up temperature of the infrared ray heating tube is 135 ~145 DEG C, the heat time is 8~10min;
S2:Plasma treatment, the pretreated wool top is transmitted in plasma modification room, to the plasma modification room In be passed through air, at normal atmospheric pressure, to apply 10,000 between electrode described in the ceramic roller and plasma discharge roller~ 15,000V voltage, the plasma treatment of the wool top is carried out, processing time is 5~15min.
Preferably, the fineness scope of the wool top is 15~35um.
Compared with prior art, the beneficial effects of the invention are as follows:
1st, structure of the present invention is concise, and easy to operate, the energy is renewable, and processing procedure is pollution-free, by plasma modification Increase preheating chamber before room, realize reduces moisture in fiber well so that it is fiber drying, submissive, handled through plasma modification room Fiber afterwards can also can be suitably used for a variety of spinning systems with any fiber blend, and rear road production process can produce, obtained yarn Line can twist dye, cone dyeing with strip, and soft yarns, combination property are strong, applied widely;
2nd, the present invention at normal atmospheric pressure, in a manner of a kind of controllable and consistent plasma discharge roller and ceramic roller it Between ionized air be allowed to produce plasma, fiber is occurred anti-by plasma field on top fibers surface and plasma Should, fiber surface scale is modified, the modified spacing no longer felting, and remain to keep the natural spy of wool in washing process Property;
3rd, the present invention passes through anticollision device so that yarn avoids hitting by mistake when passing in and out preheating chamber or plasma modification room Casing, reduce thread wear;
4th, trend of the infrared ray heating tube of the invention alignment yarn in four groups of idler rollers so that yarn is in preheating chamber To sufficiently dry.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is preheating chamber structural representation in the present invention;
Fig. 3 is heater structure schematic diagram in the present invention;
Fig. 4 is A portions mplifying structure schematic diagram in Fig. 2;
Fig. 5 is plasma modification cell structure schematic diagram in the present invention;
Fig. 6 is anticollision device structural representation in the present invention.
In figure:It is 1 frame, 2 emptying rollers, 3 preheating chambers, 301 idler rollers, 302 heater supports, 303 heaters, 304 infrared Line heating tube, 4 plasma modification rooms, about 401 the 3rd guide line wheels, 402 first directive wheels, 403 ceramic rollers, 404 plasmas Discharge roller, 405 second yarn guiding wheels, 406 the 3rd directive wheels, 5 material receiving rollers, 6 wool tops, 7 anticollision devices, 701 upper substrates, 702 times bases Plate, 703 clamping plates, 704 fastening bolts, 705 Anti-slip nuts, 706 hinged-supports, 707 guide beam barrels, 8 anti-skidding runners, about 9 first Yarn guiding wheel, about 10 second yarn guiding wheels.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Fig. 1-6 are referred to, the present invention provides a kind of technical scheme:A kind of device that yarn is handled with plasma technology, Including frame 1, emptying roller 2, preheating chamber 3, plasma modification room 4, material receiving roller 5 and yarn 6.Frame 1, preheating chamber 3 and plasma The rear wall difference bolt connection machine of anti-skidding runners 8, preheating chamber 3 and plasma modification room 4 is fixedly mounted in the bottom of modified room 4 Frame 1.Emptying roller 2 and material receiving roller 5 is fixedly mounted in frame 1 respectively, yarn 6 is released by emptying roller 2, and sequentially pass through preheating chamber 3, Plasma modification room 4, then packed up by the winding of material receiving roller 5, it is fixedly mounted respectively in frame 1 on about first yarn guiding wheel 9 and second Lower yarn guiding wheel 10, about the first yarn guiding wheel 9 and about the second yarn guiding wheel 10 are symmetrically installed on the vertical central axis of frame 1, and And its top is concordant with the holding of the top of emptying roller 2 and material receiving roller 5 respectively.
Preheating chamber 3 includes four groups of idler rollers 301 and four groups of heater supports 302, and yarn 6 is successively around four groups of idler rollers 301 Enter plasma modification room 4 after half cycle, four groups of idler rollers 301 are staggered successively on the axial centre axle of preheating chamber 1, four groups Heater support 302 and four groups of idler rollers 301 correspond on the inwall of preheating chamber 3 respectively, and heater support 302 is in Triangular prism structure, its upper and lower end install heater 303 respectively, and three groups of infrared ray heating tubes 304 are provided with heater 303, red Trend of the alignment wool top 6 of outside line heating tube 304 in four groups of idler rollers 301.
Plasma modification room 4 includes about the 3rd yarn guiding wheel 401, the first directive wheel 402, ceramic roller 403, plasma discharge Roller 404, the second yarn guiding wheel 405 and the 3rd directive wheel 406, the wool top 6 from preheating chamber 1 bypass about the 3rd yarn guiding wheel successively 401st, after the first directive wheel 402, ceramic roller 403, plasma discharge roller 404, the second yarn guiding wheel 405, led through the 3rd directive wheel 406 Plasma modification room 4 rearward out, ceramic roller 403 are provided with two, be provided with several stagger therewith tangent grade from Electron discharge roller 404, several plasma discharge rollers 404 are located at the upper and lower surface of wool top 6 respectively.Preheating chamber 3 and plasma modification Anticollision device 7 is provided with the import and export of room 4, anticollision device 7 includes upper substrate 701 and infrabasal plate 702, the He of upper substrate 701 It is fixed on infrabasal plate 702 to weld clamping plate 703, fastening bolt 704 is provided with clamping plate 703, fastening bolt 704 sequentially passes through clamping plate 703 connect Anti-slip nut 705 with preheating chamber 3 or the rear thread of plasma modification room 4, also distinguish on upper substrate 701 and infrabasal plate 702 Two hinged-supports 706 are fixedly mounted, guide beam barrel 707 is equipped between two hinged-supports 706.Wool top 6 is arranged in guide beam barrel Between 707.
Embodiment one
A kind of method that yarn is handled with plasma technology, comprises the following steps:
S1:Pretreatment, the wool top 6 that fineness scope is 25um is sent in preheating chamber 3, infrared ray heating tube 304 adds Hot temperature is 140 DEG C, heat time 10min;
S2:Plasma treatment, pretreated wool top 6 are transmitted in plasma modification room 4, are led into plasma modification room 4 Enter air, at normal atmospheric pressure, to the voltage for applying 15,000V between ceramic roller 403 and the electrode of plasma discharge roller 404, Carry out the plasma treatment of wool top 6, processing time 5min.
Embodiment two
A kind of method that wool top is handled with plasma technology, comprises the following steps:
S1:Pretreatment, the wool top 6 that fineness scope is 235um is sent in preheating chamber 3, infrared ray heating tube 304 adds Hot temperature is 140 DEG C, heat time 10min;
S2:Plasma treatment, pretreated wool top 6 are transmitted in plasma modification room 4, are led into plasma modification room 4 Enter air, at normal atmospheric pressure, to the voltage for applying 10,000V between ceramic roller 403 and the electrode of plasma discharge roller 404, Carry out the plasma treatment of wool top 6, processing time 15min.
Operation principle:As shown in Fig. 2 wool top 6 is staggeredly walked in preheating chamber 3, two side is infrared in preheating chamber 3 Line heating tube 304 is sufficiently heated to the upper and lower sides of wool top 6, and controls wool top 6 to exist by controlling the rotating speed of material receiving roller 5 Residence time in preheating chamber 3, to control drying effect, the drying effect of wool top 6 is adjustable controllable.
As shown in figure 4, wool top 6 can all pass through anticollision device 7 in disengaging preheating chamber 3 or plasma modification room 4, wool top 6 is worn Shuttle is between two guide beam barrels 707, and when up or down deflection occurs for wool top 6, guide beam barrel 707 is in contact with wool top 6, is kept away Exempt from the friction preheating chamber 3 of wool top 6 or the casing of plasma modification room 4.
At normal atmospheric pressure, ionized in a manner of a kind of controllable and consistent ceramic roller 403 and plasma discharge roller 404 it Between air be allowed to produce plasma, arc discharge produces opposite electrode conversion and produces plasma, the surface of wool top 6 with wait from Daughter is reacted, and wool top 6 is modified, modified plasma wool shrinkage scope:It is long:- 10%<DC<+ 10%, it is wide:DC<+ 10%, area:- 8%<DC, plasma wool stripping squama rate:70%~90%, the bar evenness CV values of wool top 6<5%.Subsequently Processing is dyed and arranged to prevent the felting of wool top 6, last spun yarn, during without chlorine, wastewater with A/O X-free, water consumption It is low and energized by using solar energy, reduce energy usage amount.
The wool used is best Merino wools, wool by plasma field, top fibers surface with wait from Daughter reacts, and wool surfaces scale is modified, modified wool in washing process no longer felting and remain to keep sheep The natural characteristic of hair.The processing mode uses electric power and air, is regenerative resource, and whole processing procedure environmental protection is without danger Evil.Fiber after processing can also can be suitably used for a variety of spinning systems with any fiber blend, and rear road production process can give birth to Production, obtained yarn can twist dye, cone dyeing with strip, and soft yarns, combination property are strong, applied widely.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (8)

1. a kind of device that yarn is handled with plasma technology, including frame (1), emptying roller (2), preheating chamber (3), plasma Modified room (4), material receiving roller (5) and wool top (6), it is characterised in that:The emptying roller is fixedly mounted respectively on the frame (1) (2) and the material receiving roller (5), the wool top (6) sequentially pass through the preheating chamber (3), institute by the emptying roller (2) releasing State plasma modification room (4), then packed up by the material receiving roller (5) winding, the preheating chamber (3) and plasma modification room (4) Anticollision device (7) is provided with import and export, the anticollision device (7) includes upper substrate (701) and infrabasal plate (702), described It is fixed on upper substrate (701) and the infrabasal plate (702) to weld clamping plate (703), it is provided with fastening bolt on the clamping plate (703) (704), the fastening bolt (704) sequentially passes through the clamping plate (703) and the preheating chamber (3) or the plasma modification room (4) rear thread connects Anti-slip nut (705), and two hinges are also fixedly mounted respectively on the upper substrate (701) and infrabasal plate (702) Bearing (706), guide beam barrel (707) is equipped between two hinged-supports (706).
A kind of 2. device that yarn is handled with plasma technology according to claim 1, it is characterised in that:The frame (1), anti-skidding runners (8), the preheating chamber is fixedly mounted in the bottom of the preheating chamber (3) and the plasma modification room (4) (3) and the plasma modification room (4) rear wall difference bolt connection described in frame (1).
A kind of 3. device that yarn is handled with plasma technology according to claim 1, it is characterised in that:The frame (1) about the first yarn guiding wheel (9) and about the second yarn guiding wheel (10), about first yarn guiding wheel (9) is fixedly mounted on respectively Be symmetrically installed with about second yarn guiding wheel (10) on the vertical central axis of the frame (1), and its top respectively with The top holding of the emptying roller (2) and the material receiving roller (5) is concordant.
A kind of 4. device that yarn is handled with plasma technology according to claim 1, it is characterised in that:The preheating Room (3) includes four groups of idler rollers (301) and four groups of heater supports (302), and the wool top (6) is successively around idler roller described in four groups (301) the plasma modification room (4) is entered after half cycle, idler roller (301) is in the axial direction of the preheating chamber (1) described in four groups It is staggered successively in mandrel, heater support (302) described in four groups corresponds peace respectively with idler roller (301) described in four groups On the inwall of the preheating chamber (3), the heater support (302) is in triangular prism structure, and its upper and lower end is installed respectively to be added Hot device (303), three groups of infrared ray heating tubes (304), the infrared ray heating tube (304) are provided with the heater (303) Align trend of the wool top (6) in four groups of idler rollers (301).
A kind of 5. device that yarn is handled with plasma technology according to claim 1, it is characterised in that:The grade from Son modified room (4) includes about the 3rd yarn guiding wheel (401), the first directive wheel (402), ceramic roller (403), plasma discharge roller (404), the second yarn guiding wheel (405) and the 3rd directive wheel (406), the yarn (6) from the preheating chamber (1) bypass successively About 3rd yarn guiding wheel (401), first directive wheel (402), the ceramic roller (403), the plasma discharge roller (404), after second yarn guiding wheel (405), the plasma modification room rearward out is led through the 3rd directive wheel (406) (4), the ceramic roller (403) is provided with two, is provided with several plasma discharge rollers for staggering therewith tangent (404), several described plasma discharge rollers (404) are located at the upper and lower surface of the wool top (6) respectively.
A kind of 6. device that yarn is handled with plasma technology according to claim 1, it is characterised in that:The wool top (6) it is arranged between the guide beam barrel (707).
A kind of 7. method that yarn is handled with plasma technology, it is characterised in that:Comprise the following steps:
S1:Pretreatment, the wool top (6) are sent in the preheating chamber (3), the heating temperature of the infrared ray heating tube (304) Spend for 135~145 DEG C, the heat time is 8~10min;
S2:Plasma treatment, the pretreated wool top (6) is transmitted in plasma modification room (4), to the plasma modification Room is passed through air in (4), at normal atmospheric pressure, to the ceramic roller (403) and plasma discharge roller (404) described electrode it Between apply 10,000~15,000V voltage, carry out the plasma treatment of the wool top (6), processing time is 5~15min.
A kind of 8. method that yarn is handled with plasma technology, it is characterised in that:In step 1, the fineness of the wool top (6) Scope is 15~35um.
CN201711210682.9A 2017-11-28 2017-11-28 A kind of device that yarn is handled with plasma technology Pending CN107869044A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110172767A (en) * 2019-04-11 2019-08-27 湖北枫树线业有限公司 A kind of spinning equipment and Yarn spinning method of 1313 yarn

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Publication number Priority date Publication date Assignee Title
CN1108712A (en) * 1994-03-17 1995-09-20 上海市纺织科学研究院 Low-temp. plasma-treating technology for wool fiber material and apparatus thereof
CN102505448A (en) * 2011-10-18 2012-06-20 绍兴中纺院江南分院有限公司 Plasma device for pretreatment of cotton woven fabric
CN106087315A (en) * 2016-07-18 2016-11-09 江苏宋和宋智能科技有限公司 A kind of plasma coloring system and method
CN206428504U (en) * 2016-12-15 2017-08-22 苏州市朗润纺织科技有限公司 Textile plasma treatment appts

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Publication number Priority date Publication date Assignee Title
CN1108712A (en) * 1994-03-17 1995-09-20 上海市纺织科学研究院 Low-temp. plasma-treating technology for wool fiber material and apparatus thereof
CN102505448A (en) * 2011-10-18 2012-06-20 绍兴中纺院江南分院有限公司 Plasma device for pretreatment of cotton woven fabric
CN106087315A (en) * 2016-07-18 2016-11-09 江苏宋和宋智能科技有限公司 A kind of plasma coloring system and method
CN206428504U (en) * 2016-12-15 2017-08-22 苏州市朗润纺织科技有限公司 Textile plasma treatment appts

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110172767A (en) * 2019-04-11 2019-08-27 湖北枫树线业有限公司 A kind of spinning equipment and Yarn spinning method of 1313 yarn
CN110172767B (en) * 2019-04-11 2020-10-13 湖北枫树线业有限公司 1313 yarn spinning equipment and spinning method

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Application publication date: 20180403

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