CN107866393B - Circuit breaker porcelain bushing cleaning device - Google Patents
Circuit breaker porcelain bushing cleaning device Download PDFInfo
- Publication number
- CN107866393B CN107866393B CN201711112118.3A CN201711112118A CN107866393B CN 107866393 B CN107866393 B CN 107866393B CN 201711112118 A CN201711112118 A CN 201711112118A CN 107866393 B CN107866393 B CN 107866393B
- Authority
- CN
- China
- Prior art keywords
- cleaning
- cleaning platform
- sides
- circuit breaker
- brush
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 57
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 34
- 230000001680 brushing effect Effects 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 6
- 238000005187 foaming Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000012212 insulator Substances 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 6
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000010276 construction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
Landscapes
- Cleaning In General (AREA)
Abstract
The invention relates to a circuit breaker porcelain bushing cleaning device which comprises a cleaning platform, wherein an outer cover capable of being opened and closed is arranged on the cleaning platform, and two rollers which are arranged in tandem and used for supporting porcelain bushings are respectively arranged on two sides of the cleaning platform in the outer cover; sliding seats capable of moving back and forth are further arranged on two sides of the cleaning platform in the outer cover, brushing wheels for brushing the side wall of the porcelain sleeve are arranged on the sliding seats on the two sides, a foaming liquid spray nozzle is arranged on the sliding seat on one side, and a clear water spray nozzle is arranged on the sliding seat on the other side. The circuit breaker porcelain bushing cleaning device disclosed by the invention can be used for automatically cleaning and clearing RTV on the surface of the circuit breaker porcelain bushing, liberating both hands of workers and paying out high-strength physical strength, and achieving the purposes of reducing the number of workers and improving the efficiency; only 15 minutes are needed for cleaning the 110kV circuit breaker porcelain bushing, 65% of operation time is saved, if the porcelain bushing with the RTV coating only needs 25 minutes, 90% of operation time is saved, manual cleaning is not needed due to automatic operation of a machine in the cleaning process, and work efficiency is improved; simple operation, convenient use, safety and environmental protection.
Description
Technical Field
The invention relates to a circuit breaker porcelain bushing cleaning device.
Background
The SF6 circuit breaker porcelain bushing that returns factory maintenance is umbrella skirt form cylinder, wash the porcelain bushing and adopt the manual mode to wash with the washing powder liquid along the umbrella skirt surface circle by circle with the brush rag at present, it takes 40 minutes to accomplish the washing on a 110kV circuit breaker porcelain bushing surface by a staff, when meeting residual RTV coating porcelain bushing and needing to use the manual scraping method of knife steel brush to clear away the RTV coating first, need increase RTV coating clearing time 4 hours in addition, and use the manual operation of sword brush machinery, the personnel that waste time and energy are very tired easily, efficiency and low, can't carry out this project operation for a long time in succession, the work of 6 porcelain bushings light cleaning RVT of a 110kV circuit breaker just needs 3 days, seriously restrict the circuit breaker overhaul whole maintenance flow optimization and efficiency promotion.
Disclosure of Invention
In view of this, the invention aims to provide a circuit breaker porcelain bushing cleaning device with good cleaning effect and high working efficiency.
The invention is realized by adopting the following scheme: a circuit breaker porcelain bushing cleaning device comprises a cleaning platform, wherein an outer cover capable of being opened and closed is arranged on the cleaning platform, and two rollers which are arranged in tandem and used for supporting a porcelain bushing are respectively arranged on two sides of the cleaning platform in the outer cover; sliding seats capable of moving back and forth are further arranged on two sides of the cleaning platform in the outer cover, brushing wheels for brushing the side wall of the porcelain sleeve are arranged on the sliding seats on the two sides, a foaming liquid spray nozzle is arranged on the sliding seat on one side, and a clear water spray nozzle is arranged on the sliding seat on the other side.
Furthermore, the bristles on the brush wheel on one side adopt nylon bristles, the bristles on the brush wheel on the other side adopt steel wire bristles, the bristles on the two brush wheels are formed by four groups of bristle groups in a fan-shaped structure, and the length of the bristles on each group of bristle groups is gradually shortened along the rotation direction of the brush wheels.
Furthermore, the outer cover consists of two cover plates hinged to two sides of the cleaning platform, the cover plates on the two sides are driven by cylinders to open and close, and transparent observation windows are formed in the cover plates; the two rollers on the same side are driven to rotate by the same speed regulating motor, the sliding seat is driven to move back and forth by the motor through a screw rod, and the brush wheel is driven to rotate by the motor.
Furthermore, the bottom of the cleaning platform is provided with rollers, and the front end of the cleaning platform is provided with a control box.
Compared with the prior art, the invention has the following beneficial effects: the circuit breaker porcelain bushing cleaning device disclosed by the invention can be used for automatically cleaning and clearing RTV on the surface of the circuit breaker porcelain bushing, liberating both hands of workers and paying out high-strength physical strength, and achieving the purposes of reducing the number of workers and improving the efficiency; only 15 minutes are needed for cleaning the 110kV circuit breaker porcelain bushing, 65% of operation time is saved, if the porcelain bushing with the RTV coating only needs 25 minutes, 90% of operation time is saved, manual cleaning is not needed due to automatic operation of a machine in the cleaning process, and work efficiency is improved; simple operation, convenient use, safety and environmental protection.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to specific embodiments and accompanying drawings.
Drawings
FIG. 1 is a side view of a construction of an embodiment of the invention;
FIG. 2 is a front view of a construction of an embodiment of the invention;
FIG. 3 is a schematic view of a brush wheel configuration in an embodiment of the present invention;
the reference numbers in the figures illustrate: 100-cleaning platform, 110-outer cover, 111-cover plate, 120-roller, 130-slide seat, 131-brush wheel, 132-foaming liquid spray head, 133-clear water spray head, 140-speed regulating motor, 150-roller, 160-control box, 161-touch screen, 162-button and 200-porcelain bushing.
Detailed Description
As shown in figure 1 ~ 3, the circuit breaker porcelain bushing cleaning device comprises a cleaning platform 100, wherein an outer cover 110 which can be opened and closed is arranged on the cleaning platform 100, two front and back rollers 120 which are used for supporting porcelain bushings are respectively arranged on two sides of the cleaning platform 100 in the outer cover 110, sliding seats 130 which can move back and forth are further arranged on two sides of the cleaning platform in the outer cover 110, brush wheels 131 which are used for brushing the side walls of porcelain bushings 200 are arranged on the sliding seats 130 on two sides, a foaming liquid spray nozzle 132 is arranged on one side of each sliding seat 130, a clear water spray nozzle 133 is arranged on the other side of each sliding seat, the whole cleaning device is automatically controlled by a PLC (programmable logic controller), a multi-level intensity cleaning function is set, the cleaning device is scientifically and reasonably suitable for cleaning requirements of various dirt degrees and aged RTV porcelain bushings, when in operation, the porcelain bushings are placed on the cleaning platform, the rollers rotate to drive the porcelain bushings to rotate at a set speed to drive the brush wheels to reciprocate, the sliding seats carry out cleaning operation from head to tail to all over to the surface RTV of the porcelain bushings to carry out cleaning/cleaning operation, and meanwhile, the high-efficiency of a single person is obviously improved, and the safety operation is.
In the embodiment, the brush hair on the brush wheel 131 on one side is nylon brush hair, the brush hair on the brush wheel on the other side is steel wire brush hair, and the brush wheels on the two sides work simultaneously, so that different attached stains and RTV coatings on the surface of the porcelain sleeve can be removed, the working efficiency is greatly improved, and the cleaning time is saved; the bristles on the two brush wheels 131 are all composed of four bristle groups in a fan-shaped structure, and the length of the bristles on each bristle group is gradually shortened along the rotation direction of the brush wheels.
In this embodiment, the outer cover 110 is composed of two cover plates 111 hinged to two sides of the cleaning platform 100, the cover plates 111 on the two sides are driven by an air cylinder to open and close, a transparent observation window is arranged on the cover plate 111, and the situation can be observed in real time through the observation window; the two rollers on the same side are driven by the same speed regulating motor 140 to rotate, the sliding seat 130 is driven by the motor through a screw rod to move back and forth, and the brush wheel is driven by the motor to rotate.
In this embodiment, the bottom of the cleaning platform is provided with rollers 150, and the front end of the cleaning platform is provided with a control box 160.
The above-mentioned preferred embodiments, further illustrating the objects, technical solutions and advantages of the present invention, should be understood that the above-mentioned are only preferred embodiments of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (1)
1. The utility model provides a circuit breaker insulator belt cleaning device which characterized in that: the cleaning device comprises a cleaning platform, wherein an outer cover which can be opened and closed is arranged on the cleaning platform, and two rollers which are arranged in tandem and used for supporting porcelain sleeves are respectively arranged on two sides of the cleaning platform in the outer cover; two sides of a cleaning platform in the outer cover are also provided with sliding seats capable of moving back and forth, the sliding seats on the two sides are provided with brushing wheels for brushing the side wall of the porcelain bushing, one sliding seat on one side is provided with a foaming liquid nozzle, and the sliding seat on the other side is provided with a clear water nozzle; the brush hair on the brush wheel on one side adopts nylon brush hair, the brush hair on the brush wheel on the other side adopts steel wire brush hair, the brush hair on the two brush wheels consists of four groups of brush hair groups in a fan-shaped structure, and the length of the brush hair on each group of brush hair groups is gradually shortened along the rotation direction of the brush wheel; the outer cover consists of two cover plates hinged to two sides of the cleaning platform, the cover plates on the two sides are driven by cylinders to open and close, and transparent observation windows are formed in the cover plates; the two rollers on the same side are driven to rotate by the same speed regulating motor, the sliding seat is driven to move back and forth by a motor through a screw rod, and the brush wheel is driven to rotate by the motor; the cleaning platform is characterized in that rollers are arranged at the bottom of the cleaning platform, and a control box is arranged at the front end of the cleaning platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711112118.3A CN107866393B (en) | 2017-11-13 | 2017-11-13 | Circuit breaker porcelain bushing cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711112118.3A CN107866393B (en) | 2017-11-13 | 2017-11-13 | Circuit breaker porcelain bushing cleaning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107866393A CN107866393A (en) | 2018-04-03 |
| CN107866393B true CN107866393B (en) | 2019-12-27 |
Family
ID=61753746
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711112118.3A Active CN107866393B (en) | 2017-11-13 | 2017-11-13 | Circuit breaker porcelain bushing cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107866393B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110639875A (en) * | 2019-09-20 | 2020-01-03 | 江苏亚太航空科技有限公司 | Automatic rotating cleaning and air drying cast rod equipment |
| CN114160454A (en) * | 2021-06-16 | 2022-03-11 | 国网安徽省电力有限公司池州供电公司 | High-voltage circuit breaker porcelain bushing cleaning device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3194221B2 (en) * | 1997-04-10 | 2001-07-30 | 株式会社森久製作所 | Accessory cleaning equipment |
| JP2001346553A (en) * | 2000-06-02 | 2001-12-18 | Itsuwa Kogyo:Kk | Method and apparatus for washing water-absorbing body for dehydrating raw laver |
| CN103447261B (en) * | 2012-05-28 | 2016-10-05 | 国家电网公司 | A kind of high-tension porcelain insulator soil cleaning processing means |
| CN104624569B (en) * | 2014-12-25 | 2016-08-17 | 重庆市九龙橡胶制品制造有限公司 | Junked tire cleans device |
| CN204497630U (en) * | 2015-04-14 | 2015-07-22 | 国家电网公司 | A kind of highly compatible for circuit breaker and porcelain vase overturns car |
| CN205020428U (en) * | 2015-09-02 | 2016-02-10 | 卓达新材料科技集团有限公司 | Template cleaning machine's template material piece clearing device |
-
2017
- 2017-11-13 CN CN201711112118.3A patent/CN107866393B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN107866393A (en) | 2018-04-03 |
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