CN107858622A - A kind of albronze welding powder and preparation method thereof - Google Patents

A kind of albronze welding powder and preparation method thereof Download PDF

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Publication number
CN107858622A
CN107858622A CN201711143165.4A CN201711143165A CN107858622A CN 107858622 A CN107858622 A CN 107858622A CN 201711143165 A CN201711143165 A CN 201711143165A CN 107858622 A CN107858622 A CN 107858622A
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parts
albronze
welding powder
present
copper
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CN201711143165.4A
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Chinese (zh)
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梁乔保
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Individual
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Priority to CN201711143165.4A priority Critical patent/CN107858622A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Arc Welding In General (AREA)

Abstract

The present invention relates to a kind of albronze welding powder and preparation method thereof, albronze welding powder is made up of the component of following parts by weight:40 parts of 65 parts of iron, 25 parts of chromium, 4 10 silicon, 4 10 parts of aluminium, 25 parts of molybdenums, 26 parts of carbon, 10 15 parts of copper, 0.4 0.8 parts of calcium, 0.3 0.8 parts of nickel.The albronze welding powder of the present invention, there is stable hardness and intensity, and can reach rolling requirements with the binding strength of matrix.

Description

A kind of albronze welding powder and preparation method thereof
Technical field
The present invention relates to new material technology field, and in particular to a kind of albronze welding powder and preparation method thereof.
Background technology
In the running, heavy parts will be scrapped plant equipment because long time running will produce abrasion if do not repaired, therefore generation Jie Ge states all take much count of the reparation to parts depreciation, conventional method be on wear surface using hot spray-welding, thermal spraying or wait from The techniques such as son spraying.The metal level that existing albronze welding powder is formed in wear surface by laser melting and coating technique in hardness, by force Degree and its complementary basis body binding strength all do not reach requirement.
The content of the invention
The technical problems to be solved by the invention are in view of the shortcomings of the prior art, there is provided a kind of albronze welding powder and its Preparation method.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:A kind of albronze welding powder, by following parts by weight Component forms:40 parts of -65 parts of iron, 2-5 parts chromium, 4-10 silicon, 4-10 parts aluminium, 2-5 parts molybdenum, 2-6 parts carbon, 10-15 part copper, 0.4- 0.8 part of calcium, 0.3-0.8 part nickel.
The beneficial effects of the invention are as follows:The albronze welding powder of the present invention, there is stable hardness and intensity, and and matrix Binding strength can reach rolling requirements.
On the basis of above-mentioned technical proposal, the present invention can also do following improvement.
Further, it is made up of the component of following parts by weight:55 parts of iron, 3 parts of chromium, 7 silicon, 7 parts of aluminium, 3 parts of molybdenums, 4 parts of carbon, 12 parts Copper, 0.6 part of calcium, 0.5 part of nickel.
Further, the powder size of the albronze welding powder is 100-200 mesh.
Further, the hardness of the albronze welding powder is not less than 50HRC.
Further, the bond strength of the albronze welding powder is not less than the 85-90% of former base material.
Further, the silicon components are raw material using silica, and the Calcium compounds use calcirm-fluoride as raw material, described Copper component uses cupric oxide as raw material.
Further, the particle diameter of the copper oxide particle is 100-200 mesh, oxygenation efficiency 60%-70%.
Embodiment
The principles and features of the present invention are described below, and the given examples are served only to explain the present invention, is not intended to limit Determine the scope of the present invention.
Embodiment 1
The albronze welding powder of the present embodiment, is made up of the component of following parts by weight:40 parts of iron, 2 parts of chromium, 4 silicon, 4 parts of aluminium, 2 parts of molybdenums, 2 parts of carbon, 10 parts of copper, 0.4 part of calcium, 0.3 part of nickel.
The albronze welding powder of the present embodiment, there is stable hardness and intensity, and can be reached with the binding strength of matrix To rolling requirements.
The powder size of the albronze welding powder of the present embodiment is 100-200 mesh.
The hardness of the albronze welding powder of the present embodiment is not less than 50HRC.
The bond strength of the albronze welding powder of the present embodiment is not less than the 85-90% of former base material.
The silicon components of the present embodiment are raw material using silica, and the Calcium compounds use calcirm-fluoride as raw material, The copper component uses cupric oxide as raw material.
The particle diameter of the copper oxide particle of the present embodiment is 100-200 mesh, oxygenation efficiency 60%-70%.
The albronze welding powder of the present embodiment matches selection metal material according to above-mentioned raw materials, and metal material is crushed to small Material, sprayed with high-pressure hydraulic pump into liquid with pyrolytic semlting in smelting furnace, be cooled to metallurgical powder in nozzle bore, filter out grain Footpath is the particle of 150 mesh, that is, obtains the albronze welding powder of the present embodiment.
The powder size of the albronze welding powder of the present embodiment is 150 mesh, and hardness 80HRC, bond strength is former base material 90%.
Embodiment 2
The albronze welding powder of the present embodiment, is made up of the component of following parts by weight:55 parts of iron, 3 parts of chromium, 7 silicon, 7 parts of aluminium, 3 parts of molybdenums, 4 parts of carbon, 12 parts of copper, 0.6 part of calcium, 0.5 part of nickel.
The albronze welding powder of the present embodiment, there is stable hardness and intensity, and can be reached with the binding strength of matrix To rolling requirements.
The powder size of the albronze welding powder of the present embodiment is 100-200 mesh.
The hardness of the albronze welding powder of the present embodiment is not less than 50HRC.
The bond strength of the albronze welding powder of the present embodiment is not less than the 85-90% of former base material.
The silicon components of the present embodiment are raw material using silica, and the Calcium compounds use calcirm-fluoride as raw material, The copper component uses cupric oxide as raw material.
The particle diameter of the copper oxide particle of the present embodiment is 100-200 mesh, oxygenation efficiency 60%-70%.
The albronze welding powder of the present embodiment matches selection metal material according to above-mentioned raw materials, and metal material is crushed to small Material, sprayed with high-pressure hydraulic pump into liquid with pyrolytic semlting in smelting furnace, be cooled to metallurgical powder in nozzle bore, filter out grain Footpath is the particle of 100-200 mesh, that is, obtains the albronze welding powder of the present embodiment.
The powder size of the albronze welding powder of the present embodiment is 100 mesh, and hardness 82HRC, bond strength is former base material 91%.
Embodiment 3
The albronze welding powder of the present embodiment, is made up of the component of following parts by weight:65 parts of iron, 5 parts of chromium, 10 silicon, 10 parts Aluminium, 5 parts of molybdenums, 6 parts of carbon, 15 parts of copper, 0.8 part of calcium, 0.8 part of nickel.
The albronze welding powder of the present embodiment, there is stable hardness and intensity, and can be reached with the binding strength of matrix To rolling requirements.
The powder size of the albronze welding powder of the present embodiment is 100-200 mesh.
The hardness of the albronze welding powder of the present embodiment is not less than 50HRC.
The bond strength of the albronze welding powder of the present embodiment is not less than the 85-90% of former base material.
The silicon components of the present embodiment are raw material using silica, and the Calcium compounds use calcirm-fluoride as raw material, The copper component uses cupric oxide as raw material.
The particle diameter of the copper oxide particle of the present embodiment is 100-200 mesh, oxygenation efficiency 60%-70%.
The albronze welding powder of the present embodiment matches selection metal material according to above-mentioned raw materials, and metal material is crushed to small Material, sprayed with high-pressure hydraulic pump into liquid with pyrolytic semlting in smelting furnace, be cooled to metallurgical powder in nozzle bore, filter out grain Footpath is the particle of 100-200 mesh, that is, obtains the albronze welding powder of the present embodiment.The powder of the albronze welding powder of the present embodiment Granularity is 200 mesh, and hardness 82HRC, bond strength is the 92% of former base material.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.

Claims (7)

1. a kind of albronze welding powder, it is characterised in that be made up of the component of following parts by weight:40 parts of -65 parts of iron, 2-5 parts chromium, 4-10 silicon, 4-10 parts aluminium, 2-5 parts molybdenum, 2-6 parts carbon, 10-15 part copper, 0.4-0.8 parts calcium, 0.3-0.8 part nickel.
2. a kind of albronze welding powder according to claim 1, it is characterised in that be made up of the component of following parts by weight:55 Part iron, 3 parts of chromium, 7 silicon, 7 parts of aluminium, 3 parts of molybdenums, 4 parts of carbon, 12 parts of copper, 0.6 part of calcium, 0.5 part of nickel.
A kind of 3. albronze welding powder according to claim 1 or claim 2, it is characterised in that the powder of the albronze welding powder Granularity is 100-200 mesh.
A kind of 4. albronze welding powder according to claim 1 or claim 2, it is characterised in that the hardness of the albronze welding powder Not less than 50HRC.
A kind of 5. albronze welding powder according to claim 1 or claim 2, it is characterised in that the combination of the albronze welding powder Intensity is not less than the 85-90% of former base material.
6. a kind of albronze welding powder according to claim 1 or claim 2, it is characterised in that the silicon components use silica For raw material, the Calcium compounds use calcirm-fluoride to use cupric oxide as raw material as raw material, the copper component.
7. a kind of albronze welding powder according to claim 6, it is characterised in that the particle diameter of the copper oxide particle is 100- 200 mesh, oxygenation efficiency 60%-70%.
CN201711143165.4A 2017-11-17 2017-11-17 A kind of albronze welding powder and preparation method thereof Pending CN107858622A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111118435A (en) * 2020-02-27 2020-05-08 广东省新材料研究所 Aluminum alloy and method for improving fretting wear resistance thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1994001600A1 (en) * 1992-07-07 1994-01-20 MTU MOTOREN-UND TURBINEN-UNION MüNCHEN GMBH Protective coating for titanium components and process for producing it
CN101818284A (en) * 2009-03-20 2010-09-01 兰州理工大学 Multi-element aluminum bronze powder and preparation method thereof
CN102325918A (en) * 2009-02-26 2012-01-18 日本活塞环株式会社 Piston ring
CN103722170A (en) * 2014-01-01 2014-04-16 北京矿冶研究总院 Agglomerated copper-aluminum-nickel graphite sealing composite powder material and preparation method thereof
CN104233179A (en) * 2014-09-30 2014-12-24 广东澳利坚建筑五金有限公司 Preparation method for wear-resistant thermally-sprayed composite copper-aluminum alloy coating and coating material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1994001600A1 (en) * 1992-07-07 1994-01-20 MTU MOTOREN-UND TURBINEN-UNION MüNCHEN GMBH Protective coating for titanium components and process for producing it
CN102325918A (en) * 2009-02-26 2012-01-18 日本活塞环株式会社 Piston ring
CN101818284A (en) * 2009-03-20 2010-09-01 兰州理工大学 Multi-element aluminum bronze powder and preparation method thereof
CN103722170A (en) * 2014-01-01 2014-04-16 北京矿冶研究总院 Agglomerated copper-aluminum-nickel graphite sealing composite powder material and preparation method thereof
CN104233179A (en) * 2014-09-30 2014-12-24 广东澳利坚建筑五金有限公司 Preparation method for wear-resistant thermally-sprayed composite copper-aluminum alloy coating and coating material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王娟 等: "《表面堆焊与热喷涂技术》", 30 September 2004, 化学工业出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111118435A (en) * 2020-02-27 2020-05-08 广东省新材料研究所 Aluminum alloy and method for improving fretting wear resistance thereof
CN111118435B (en) * 2020-02-27 2021-10-01 广东省科学院新材料研究所 Aluminum alloy and method for improving fretting wear resistance thereof

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