CN107858622A - A kind of albronze welding powder and preparation method thereof - Google Patents
A kind of albronze welding powder and preparation method thereof Download PDFInfo
- Publication number
- CN107858622A CN107858622A CN201711143165.4A CN201711143165A CN107858622A CN 107858622 A CN107858622 A CN 107858622A CN 201711143165 A CN201711143165 A CN 201711143165A CN 107858622 A CN107858622 A CN 107858622A
- Authority
- CN
- China
- Prior art keywords
- parts
- albronze
- welding powder
- present
- copper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000843 powder Substances 0.000 title claims abstract description 58
- 238000003466 welding Methods 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 16
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052802 copper Inorganic materials 0.000 claims abstract description 13
- 239000010949 copper Substances 0.000 claims abstract description 13
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 13
- 239000010703 silicon Substances 0.000 claims abstract description 13
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000004411 aluminium Substances 0.000 claims abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 8
- 239000011575 calcium Substances 0.000 claims abstract description 8
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 8
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 8
- 239000011651 chromium Substances 0.000 claims abstract description 8
- 229910052742 iron Inorganic materials 0.000 claims abstract description 8
- 235000016768 molybdenum Nutrition 0.000 claims abstract description 8
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims description 18
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 15
- 239000002245 particle Substances 0.000 claims description 13
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- 229960004643 cupric oxide Drugs 0.000 claims description 10
- 239000005751 Copper oxide Substances 0.000 claims description 5
- 229940043430 calcium compound Drugs 0.000 claims description 5
- 150000001674 calcium compounds Chemical class 0.000 claims description 5
- 229910000431 copper oxide Inorganic materials 0.000 claims description 5
- 238000006213 oxygenation reaction Methods 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 abstract description 5
- 238000005096 rolling process Methods 0.000 abstract description 5
- 239000007769 metal material Substances 0.000 description 6
- 238000003723 Smelting Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
-
- B22F1/0003—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Arc Welding In General (AREA)
Abstract
The present invention relates to a kind of albronze welding powder and preparation method thereof, albronze welding powder is made up of the component of following parts by weight:40 parts of 65 parts of iron, 25 parts of chromium, 4 10 silicon, 4 10 parts of aluminium, 25 parts of molybdenums, 26 parts of carbon, 10 15 parts of copper, 0.4 0.8 parts of calcium, 0.3 0.8 parts of nickel.The albronze welding powder of the present invention, there is stable hardness and intensity, and can reach rolling requirements with the binding strength of matrix.
Description
Technical field
The present invention relates to new material technology field, and in particular to a kind of albronze welding powder and preparation method thereof.
Background technology
In the running, heavy parts will be scrapped plant equipment because long time running will produce abrasion if do not repaired, therefore generation
Jie Ge states all take much count of the reparation to parts depreciation, conventional method be on wear surface using hot spray-welding, thermal spraying or wait from
The techniques such as son spraying.The metal level that existing albronze welding powder is formed in wear surface by laser melting and coating technique in hardness, by force
Degree and its complementary basis body binding strength all do not reach requirement.
The content of the invention
The technical problems to be solved by the invention are in view of the shortcomings of the prior art, there is provided a kind of albronze welding powder and its
Preparation method.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:A kind of albronze welding powder, by following parts by weight
Component forms:40 parts of -65 parts of iron, 2-5 parts chromium, 4-10 silicon, 4-10 parts aluminium, 2-5 parts molybdenum, 2-6 parts carbon, 10-15 part copper, 0.4-
0.8 part of calcium, 0.3-0.8 part nickel.
The beneficial effects of the invention are as follows:The albronze welding powder of the present invention, there is stable hardness and intensity, and and matrix
Binding strength can reach rolling requirements.
On the basis of above-mentioned technical proposal, the present invention can also do following improvement.
Further, it is made up of the component of following parts by weight:55 parts of iron, 3 parts of chromium, 7 silicon, 7 parts of aluminium, 3 parts of molybdenums, 4 parts of carbon, 12 parts
Copper, 0.6 part of calcium, 0.5 part of nickel.
Further, the powder size of the albronze welding powder is 100-200 mesh.
Further, the hardness of the albronze welding powder is not less than 50HRC.
Further, the bond strength of the albronze welding powder is not less than the 85-90% of former base material.
Further, the silicon components are raw material using silica, and the Calcium compounds use calcirm-fluoride as raw material, described
Copper component uses cupric oxide as raw material.
Further, the particle diameter of the copper oxide particle is 100-200 mesh, oxygenation efficiency 60%-70%.
Embodiment
The principles and features of the present invention are described below, and the given examples are served only to explain the present invention, is not intended to limit
Determine the scope of the present invention.
Embodiment 1
The albronze welding powder of the present embodiment, is made up of the component of following parts by weight:40 parts of iron, 2 parts of chromium, 4 silicon, 4 parts of aluminium,
2 parts of molybdenums, 2 parts of carbon, 10 parts of copper, 0.4 part of calcium, 0.3 part of nickel.
The albronze welding powder of the present embodiment, there is stable hardness and intensity, and can be reached with the binding strength of matrix
To rolling requirements.
The powder size of the albronze welding powder of the present embodiment is 100-200 mesh.
The hardness of the albronze welding powder of the present embodiment is not less than 50HRC.
The bond strength of the albronze welding powder of the present embodiment is not less than the 85-90% of former base material.
The silicon components of the present embodiment are raw material using silica, and the Calcium compounds use calcirm-fluoride as raw material,
The copper component uses cupric oxide as raw material.
The particle diameter of the copper oxide particle of the present embodiment is 100-200 mesh, oxygenation efficiency 60%-70%.
The albronze welding powder of the present embodiment matches selection metal material according to above-mentioned raw materials, and metal material is crushed to small
Material, sprayed with high-pressure hydraulic pump into liquid with pyrolytic semlting in smelting furnace, be cooled to metallurgical powder in nozzle bore, filter out grain
Footpath is the particle of 150 mesh, that is, obtains the albronze welding powder of the present embodiment.
The powder size of the albronze welding powder of the present embodiment is 150 mesh, and hardness 80HRC, bond strength is former base material
90%.
Embodiment 2
The albronze welding powder of the present embodiment, is made up of the component of following parts by weight:55 parts of iron, 3 parts of chromium, 7 silicon, 7 parts of aluminium,
3 parts of molybdenums, 4 parts of carbon, 12 parts of copper, 0.6 part of calcium, 0.5 part of nickel.
The albronze welding powder of the present embodiment, there is stable hardness and intensity, and can be reached with the binding strength of matrix
To rolling requirements.
The powder size of the albronze welding powder of the present embodiment is 100-200 mesh.
The hardness of the albronze welding powder of the present embodiment is not less than 50HRC.
The bond strength of the albronze welding powder of the present embodiment is not less than the 85-90% of former base material.
The silicon components of the present embodiment are raw material using silica, and the Calcium compounds use calcirm-fluoride as raw material,
The copper component uses cupric oxide as raw material.
The particle diameter of the copper oxide particle of the present embodiment is 100-200 mesh, oxygenation efficiency 60%-70%.
The albronze welding powder of the present embodiment matches selection metal material according to above-mentioned raw materials, and metal material is crushed to small
Material, sprayed with high-pressure hydraulic pump into liquid with pyrolytic semlting in smelting furnace, be cooled to metallurgical powder in nozzle bore, filter out grain
Footpath is the particle of 100-200 mesh, that is, obtains the albronze welding powder of the present embodiment.
The powder size of the albronze welding powder of the present embodiment is 100 mesh, and hardness 82HRC, bond strength is former base material
91%.
Embodiment 3
The albronze welding powder of the present embodiment, is made up of the component of following parts by weight:65 parts of iron, 5 parts of chromium, 10 silicon, 10 parts
Aluminium, 5 parts of molybdenums, 6 parts of carbon, 15 parts of copper, 0.8 part of calcium, 0.8 part of nickel.
The albronze welding powder of the present embodiment, there is stable hardness and intensity, and can be reached with the binding strength of matrix
To rolling requirements.
The powder size of the albronze welding powder of the present embodiment is 100-200 mesh.
The hardness of the albronze welding powder of the present embodiment is not less than 50HRC.
The bond strength of the albronze welding powder of the present embodiment is not less than the 85-90% of former base material.
The silicon components of the present embodiment are raw material using silica, and the Calcium compounds use calcirm-fluoride as raw material,
The copper component uses cupric oxide as raw material.
The particle diameter of the copper oxide particle of the present embodiment is 100-200 mesh, oxygenation efficiency 60%-70%.
The albronze welding powder of the present embodiment matches selection metal material according to above-mentioned raw materials, and metal material is crushed to small
Material, sprayed with high-pressure hydraulic pump into liquid with pyrolytic semlting in smelting furnace, be cooled to metallurgical powder in nozzle bore, filter out grain
Footpath is the particle of 100-200 mesh, that is, obtains the albronze welding powder of the present embodiment.The powder of the albronze welding powder of the present embodiment
Granularity is 200 mesh, and hardness 82HRC, bond strength is the 92% of former base material.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.
Claims (7)
1. a kind of albronze welding powder, it is characterised in that be made up of the component of following parts by weight:40 parts of -65 parts of iron, 2-5 parts chromium,
4-10 silicon, 4-10 parts aluminium, 2-5 parts molybdenum, 2-6 parts carbon, 10-15 part copper, 0.4-0.8 parts calcium, 0.3-0.8 part nickel.
2. a kind of albronze welding powder according to claim 1, it is characterised in that be made up of the component of following parts by weight:55
Part iron, 3 parts of chromium, 7 silicon, 7 parts of aluminium, 3 parts of molybdenums, 4 parts of carbon, 12 parts of copper, 0.6 part of calcium, 0.5 part of nickel.
A kind of 3. albronze welding powder according to claim 1 or claim 2, it is characterised in that the powder of the albronze welding powder
Granularity is 100-200 mesh.
A kind of 4. albronze welding powder according to claim 1 or claim 2, it is characterised in that the hardness of the albronze welding powder
Not less than 50HRC.
A kind of 5. albronze welding powder according to claim 1 or claim 2, it is characterised in that the combination of the albronze welding powder
Intensity is not less than the 85-90% of former base material.
6. a kind of albronze welding powder according to claim 1 or claim 2, it is characterised in that the silicon components use silica
For raw material, the Calcium compounds use calcirm-fluoride to use cupric oxide as raw material as raw material, the copper component.
7. a kind of albronze welding powder according to claim 6, it is characterised in that the particle diameter of the copper oxide particle is 100-
200 mesh, oxygenation efficiency 60%-70%.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711143165.4A CN107858622A (en) | 2017-11-17 | 2017-11-17 | A kind of albronze welding powder and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711143165.4A CN107858622A (en) | 2017-11-17 | 2017-11-17 | A kind of albronze welding powder and preparation method thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107858622A true CN107858622A (en) | 2018-03-30 |
Family
ID=61702055
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201711143165.4A Pending CN107858622A (en) | 2017-11-17 | 2017-11-17 | A kind of albronze welding powder and preparation method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107858622A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111118435A (en) * | 2020-02-27 | 2020-05-08 | 广东省新材料研究所 | Aluminum alloy and method for improving fretting wear resistance thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994001600A1 (en) * | 1992-07-07 | 1994-01-20 | MTU MOTOREN-UND TURBINEN-UNION MüNCHEN GMBH | Protective coating for titanium components and process for producing it |
CN101818284A (en) * | 2009-03-20 | 2010-09-01 | 兰州理工大学 | Multi-element aluminum bronze powder and preparation method thereof |
CN102325918A (en) * | 2009-02-26 | 2012-01-18 | 日本活塞环株式会社 | Piston ring |
CN103722170A (en) * | 2014-01-01 | 2014-04-16 | 北京矿冶研究总院 | Agglomerated copper-aluminum-nickel graphite sealing composite powder material and preparation method thereof |
CN104233179A (en) * | 2014-09-30 | 2014-12-24 | 广东澳利坚建筑五金有限公司 | Preparation method for wear-resistant thermally-sprayed composite copper-aluminum alloy coating and coating material |
-
2017
- 2017-11-17 CN CN201711143165.4A patent/CN107858622A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994001600A1 (en) * | 1992-07-07 | 1994-01-20 | MTU MOTOREN-UND TURBINEN-UNION MüNCHEN GMBH | Protective coating for titanium components and process for producing it |
CN102325918A (en) * | 2009-02-26 | 2012-01-18 | 日本活塞环株式会社 | Piston ring |
CN101818284A (en) * | 2009-03-20 | 2010-09-01 | 兰州理工大学 | Multi-element aluminum bronze powder and preparation method thereof |
CN103722170A (en) * | 2014-01-01 | 2014-04-16 | 北京矿冶研究总院 | Agglomerated copper-aluminum-nickel graphite sealing composite powder material and preparation method thereof |
CN104233179A (en) * | 2014-09-30 | 2014-12-24 | 广东澳利坚建筑五金有限公司 | Preparation method for wear-resistant thermally-sprayed composite copper-aluminum alloy coating and coating material |
Non-Patent Citations (1)
Title |
---|
王娟 等: "《表面堆焊与热喷涂技术》", 30 September 2004, 化学工业出版社 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111118435A (en) * | 2020-02-27 | 2020-05-08 | 广东省新材料研究所 | Aluminum alloy and method for improving fretting wear resistance thereof |
CN111118435B (en) * | 2020-02-27 | 2021-10-01 | 广东省科学院新材料研究所 | Aluminum alloy and method for improving fretting wear resistance thereof |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110016601B (en) | Nickel-chromium-diamond alloy composite powder and preparation method and application thereof | |
CN101748302A (en) | Pre-alloying powder for diamond tool and manufacturing method thereof | |
CN109055885A (en) | It is a kind of using supersonic spray coating prepare high-carbon high niobium high-chromium wear-resistant erosion alloy coat method and its pre-alloyed powder used | |
CN107267909B (en) | A kind of plasma spray Ni base WC/TiC/LaAlO3Wear-resistant coating | |
CN102453910A (en) | Roller surface laser strengthened coating powder material of roller type crusher | |
CN113373400B (en) | Preparation method of wear-resistant ceramic coating and wear-resistant ceramic coating | |
CN103331441B (en) | Special in the cobalt based ceramic metal powdered alloy of press tool laser melting coating | |
CN106399893A (en) | Molybdenum boride ceramic system hot spray coating material, and preparation method and application of molybdenum boride ceramic system hot spray coating material | |
CN108118338A (en) | A kind of method of high-frequency induction heating cladding TiC enhancings high-entropy alloy coating | |
CN108324119A (en) | Cookware and preparation method thereof and cooking apparatus | |
CN104988452A (en) | Manufacturing method of wear-resisting lining plate for rolling mill inlet guide | |
CN108720545A (en) | A kind of cooking apparatus and preparation method thereof | |
CN104451514A (en) | SiC-Al2O3 nano coating and preparation method thereof | |
CN108728842A (en) | A kind of cooking apparatus and preparation method thereof | |
CN207492636U (en) | A kind of cooking apparatus | |
CN103173711A (en) | Arc sprayed cored wire suitable for re-melting | |
CN107858622A (en) | A kind of albronze welding powder and preparation method thereof | |
CN104404336A (en) | WC-12Co nanometer coating | |
CN102605289A (en) | Fire grate strip of sintering machine and manufacturing method of fire grate strip | |
CN107604238A (en) | A kind of rich chromium cast iron and preparation method thereof | |
CN108950452A (en) | One kind is aluminized silicon line sinking roller spray-on coating and preparation method thereof | |
CN105369184A (en) | Preparation method of nickel alloy 400-micrometer coating | |
CN106180685A (en) | A kind of Co SiO2ni Fe nano coating and preparation method thereof | |
CN109023345B (en) | Ternary boride reinforced iron-based wear-resistant coating and preparation method thereof | |
CN107419203A (en) | A kind of shield machine abrasion resistance material |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180330 |
|
RJ01 | Rejection of invention patent application after publication |