CN107843642A - A kind of marine structure defect ac magnetic field three-dimensional imaging detection probe - Google Patents

A kind of marine structure defect ac magnetic field three-dimensional imaging detection probe Download PDF

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Publication number
CN107843642A
CN107843642A CN201610827008.4A CN201610827008A CN107843642A CN 107843642 A CN107843642 A CN 107843642A CN 201610827008 A CN201610827008 A CN 201610827008A CN 107843642 A CN107843642 A CN 107843642A
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magnetic core
shaped magnetic
circuit board
signal
housing
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CN107843642B (en
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袁新安
李伟
陈国明
吴衍运
杨伟超
马维平
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China University of Petroleum East China
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China University of Petroleum East China
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/72Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
    • G01N27/82Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws

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  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
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  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)

Abstract

The invention discloses a kind of marine structure defect ac magnetic field three-dimensional imaging detection probe, including watertight sealing joint, sealing gasket, it is characterised in that:Also include housing, the bottom coordinated with housing, the U-shaped magnetic core first of equal size and U-shaped magnetic core second, the excitation coil second for being wrapped in the excitation coil first of U-shaped magnetic core first crossbeam, being wrapped in U-shaped magnetic core second crossbeam, the sensor circuit board and signal processing circuit board of the installation axle TMR sensor of one row three in housing, the crossbeam of the U-shaped magnetic core first and U-shaped magnetic core second be placed in parallel and between be provided with certain spacing, excitation coil first is identical with the enamel-covered wire winding direction of excitation coil second.The beneficial effects of the invention are as follows:Effectively solve flaw detection sensitivity and precision problem using three screw alley magneto-resistor magnetic field (TMR) sensors of high accuracy, using double-U-shaped incentive structure, effectively increase excitation uniform current region, reduce the missing inspection and erroneous judgement of defect.

Description

A kind of marine structure defect ac magnetic field three-dimensional imaging detection probe
Technical field
The present invention relates to underwater technical field of nondestructive testing, more particularly to a kind of underwater structure defect ac magnetic field three Tie up imaging detection probe.
Background technology
Marine structure has a wide range of applications in fields such as development of resources, Shipping, port constructions, is ocean engineering The important tool and platform of exploitation.Due to the particular surroundings being on active service under ocean water, underwater structure is easy to produce all kinds The defects of.Alternating current field measurement technology is a kind of new electromagnetic nondestructive testing, has that lift-off is insensitive, accurate quantification Defect, without demarcation etc. a little, be especially suitable for the detection of underwater structure defect.
Conventional AC electromagnetic field detection is popped one's head in judges the presence of defect by the way of characteristic signal or butterfly diagram, visually Change degree is low, it is necessary to giveed training to personnel, can only reflect the depth of defect, length information using two characteristic signals Bx, Bz, The three-dimensional distorted magnetic field and defect three-dimensional dimension (depth, length and width) information of defect can not intuitively be reflected.Conventional AC electricity Magnet field probe uses coil type sensor, and the quick difference of zero degree, precision is low, limited for the recognition capability of tiny flaw, and coil type Sensor is limited by manufacture craft, it is difficult to make the precision of sensor array, sensitivity consistent, causes the background that imaging is shown not Uniformly, the erroneous judgement of defect is brought.Conventional driver coil or single U-shaped current-carrying coil are in uniform current region caused by works surface It is small, the electric field of Nonuniform Domain Simulation of Reservoir is readily possible to detect to sensor array, defect erroneous judgement and disturbing factor is introduced, is unfavorable for defect Visible.Conventional AC electromagnetic field detection probe is internal only to include excitation coil and sensor, not comprising flaw indication Processing module, it is faint in detection probe and long signal processing apparatus signal wire the defects of signal attenuation it is serious, and cable Or the disturbance of probe can cause very big deformations signal, can cause the missing inspection or erroneous judgement of defect.
The content of the invention
The purpose of the present invention is aiming at prior art deficiency, there is provided a kind of marine structure defect ac magnetic field three Imaging detection probe is tieed up, effectively solves flaw detection sensitivity using three screw alley magneto-resistor magnetic field (TMR) sensors of high accuracy And precision problem, can rendering space distortion Bx, By and Bz, realize defect three-dimensional distorted magnetic field real-time display and high accuracy into Picture, reliable data supporting is provided for defect three-dimensional dimension (length, width and depth) inverting, using double-U-shaped incentive structure, is had Effect increase excitation uniform current region, in probe enclosed inside signal processing module, reduces the missing inspection and erroneous judgement of defect.
A kind of marine structure defect ac magnetic field three-dimensional imaging detection probe, including watertight sealing joint, sealing gasket, its It is characterised by:Also include housing, the bottom coordinated with housing, the U-shaped magnetic core first of equal size and U-shaped magnetic core in housing Second, the excitation coil first for being wrapped in U-shaped magnetic core first crossbeam, the excitation coil second for being wrapped in U-shaped magnetic core second crossbeam, one row three of installation The sensor circuit board and signal processing circuit board of axle TMR sensor, the U-shaped magnetic core first are parallel with the crossbeam of U-shaped magnetic core second Place and between be provided with certain spacing, the leg and bottom upper surface of U-shaped magnetic core first and U-shaped magnetic core second, excitation coil first It is identical with the enamel-covered wire winding direction of excitation coil second, the sensor circuit board length direction and the crossbeam side of U-shaped magnetic core first It is located at the central lower of U-shaped magnetic core first crossbeam, the X-direction of three axle TMR sensors to vertical and sensor circuit board width The magnetic field signal Bx of output and the Bx signal transactings array of signal processing circuit board connect, the Y-direction output of three axle TMR sensors Magnetic field signal By and the By signal transactings array of signal processing circuit board connect, the magnetic of the Z-directions of three axle TMR sensors output The Bz signal transactings array of field signal Bz and signal processing circuit board connects.
Two corner angle are provided with fillet above the housing, and the watertight sealing joint is arranged on housing side and is located at U-shaped magnetic core Between first and U-shaped magnetic core second, the bottom is arranged on by nut in the groove of housing, and sealing gasket is arranged on housing seal groove first In the cavity formed between bottom seal groove second, the material of the housing and bottom is nylon plastic(s), the sensor electricity Road plate is arranged in the elongated slot of bottom, and three axle TMR sensors are closely arranged along sensor circuit board length direction, three axle TMR Sensor is highly 3mm with the lift-off of bottom lower surface, and signal processing circuit board is arranged on the screw hole above housing using screw.
The signal processing circuit board is provided with Bx signal transactings array, By signal transactings array and Bz signal transacting arrays, Each group of signal transacting array includes one-level differential amplifier circuit, biasing circuit and two level filtering and amplifying circuit, and described one is differential Amplifying circuit is divided to connect two level filtering and amplifying circuit by biasing circuit, the biasing circuit passes through the wherein axle of resistance adjustment three The drift of TMR sensor, the filtration module in the two level filtering and amplifying circuit are quadravalence active power filtering, the Bx signal transactings The array multiplication factor total to Bx flaw indications is 50 times, and By signal transactings array and Bz signal transactings array are to flaw indication By It it is 100 times with multiplication factor total Bz.
Brief description of the drawings
Accompanying drawing 1 is the overall structure figure of the present invention.
Accompanying drawing 2 is the cut-away view of the present invention.
Accompanying drawing 3 is the sectional view of the present invention.
Accompanying drawing 4 is the double-U-shaped magnetic core installation site figure of the present invention.
Accompanying drawing 5 is the probing shell structure chart of the present invention.
Accompanying drawing 6 is the signal processing circuit board structural representation of the present invention.
Accompanying drawing 7 is the signal processing circuit figure of the present invention.
The defects of accompanying drawing 8 is present invention characteristic signal Bx images.
The defects of accompanying drawing 9 is present invention characteristic signal By images.
The defects of accompanying drawing 10 is present invention characteristic signal Bz images.
In upper figure:Housing (1), fillet (1.1), screw hole (1.2), groove (1.3), seal groove first (1.4), bottom (2), Raised (2.1), nut (2.2), elongated slot (2.3), seal groove second (2.4), watertight sealing joint (3), sensor circuit board (4), three Axle TMR sensor (5), sealing gasket (6), U-shaped magnetic core first (7), U-shaped magnetic core second (8), excitation coil first (9), excitation coil second (10), signal processing circuit board (11), screw (11.1), Bx signal transactings array (11.2), By signal transactings array (11.3), Bz signal transactings array (11.4), one-level differential amplifier circuit (11.5), biasing circuit (11.6), two level filtering and amplifying circuit (11.7)。
Embodiment
With reference to accompanying drawing 1-7, the invention will be further described:
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art The all other embodiment obtained on the premise of creative work is not paid, belongs to the scope of protection of the invention.
It should be noted that in the case where not conflicting, the feature in embodiments of the invention and embodiment can be mutual Combination.
As shown in figures 1 to 6, the present invention includes housing (1), the bottom (2) coordinated with housing (1), in housing (1) The U-shaped magnetic core first (7) of equal size and U-shaped magnetic core second (8), it is wrapped in the excitation coil first (9) of U-shaped magnetic core first (7) crossbeam, twines It is wound on the excitation coil second (10) of U-shaped magnetic core second (8) crossbeam, the sensor circuit board of the axle TMR sensor (5) of a row three is installed (4) and signal processing circuit board (11), the crossbeam of the U-shaped magnetic core first (7) and U-shaped magnetic core second (8) be placed in parallel and between set There are the leg and bottom (2) upper surface of certain spacing, U-shaped magnetic core first (7) and U-shaped magnetic core second (8), excitation coil first (9) It is identical with the enamel-covered wire winding direction of excitation coil second (10), sensor circuit board (4) length direction and U-shaped magnetic core first (7) crossbeam direction is vertically and sensor circuit board (4) width is located at the central lower of U-shaped magnetic core first (7) crossbeam, three axles The magnetic field signal Bx and signal processing circuit board (11) of the X-direction output of TMR sensor (5) Bx signal transactings array (11.2) Connection, the magnetic field signal By and signal processing circuit board (11) of the Y-direction output of three axle TMR sensors (5) By signal transactings Array (11.3) connects, the magnetic field signal Bz and signal processing circuit board (11) of the Z-direction output of three axle TMR sensors (5) Bz signal transactings array (11.4) connects.
As shown in Figure 2-5, two corner angle are provided with fillet (1.1), watertight sealing joint (3) installation above the housing (1) In housing (1) side and between U-shaped magnetic core first (7) and U-shaped magnetic core second (8), watertight sealing joint (3) carries sealing function, The bottom (2) is arranged on by nut (2.2) in the groove (1.3) of housing (1), and sealing gasket (6) seals installed in housing (1) In the cavity formed between groove first (1.4) and bottom (2) seal groove second (2.4), bottom (2) compresses sealing gasket (6) and forms bottom The material of waterproof sealing, the housing (1) and bottom (2) is nylon plastic(s), and the sensor circuit board (4) is arranged on bottom (2) in elongated slot (2.3), three axle TMR sensors (5) are closely arranged along sensor circuit board (4) length direction, three axle TMR Sensor (5) and bottom (2) lower surface lift-off are highly 3mm, and signal processing circuit board (11) is arranged on using screw (11.1) Screw hole (1.2) above housing (1).
As shown in fig. 6-7, the signal processing circuit board (11) is provided with Bx signal transactings array (11.2), By signal transactings Array (11.3) and Bz signal transactings array (11.4), each group of signal transacting array include one-level differential amplifier circuit (11.5), biasing circuit (11.6) and two level filtering and amplifying circuit (11.7), the one-level differential amplifier circuit (11.5) pass through Biasing circuit (11.6) connection two level filtering and amplifying circuit (11.7), the biasing circuit (11.6) pass through wherein resistance adjustment three The drift of axle TMR sensor (5), the filtration module in the two level filtering and amplifying circuit (11.7) are quadravalence active power filtering, institute It is 50 times to state Bx signal transactings array (11.2) multiplication factor total to Bx flaw indications, By signal transactings array (11.3) and Bz Signal transacting array (11.4) multiplication factor total to flaw indication By and Bz is 100 times.
Same sinusoidal excitation signal parallel connection is loaded onto excitation coil first (9) and excitation coil second (10), two excitation lines Alternating magnetic field frequency caused by circle is identical and each moment is each along same direction, and two magnetic fields are formed and magnetic field can be under water Metallic structures surface forms the uniform electric field of a large area, disturbs when when electric field running into works surface the defects of Dynamic, disturbance electric field causes space magnetic field to distort, when pop one's head in inswept defect when, the axle TMR of array three on bottom (2) is sensed Device (5) pick-up structure thing surface space three-dimensional distorted magnetic field Bx, By and Bz, the distorted magnetic field Bx of X-direction are picked up and passed through Bx signal transactings array (11.2) processing of signal processing circuit board (11), amplifies 5 times by one-level differential amplifier circuit first, its It is secondary by biasing circuit return to zero, ensure three axle TMR sensors each direction measure magnetic field sensitivity, precision and biasing it is identical, The uniform display of flaw indication can be just realized, finally amplifies 10 times by two level filtering and amplifying circuit and carries out the active filter of quadravalence Ripple, final defect X-direction distorted magnetic field Bx sensor arrays imaging is as shown in figure 8, the depth of Bx depth information D reflection defects Information;The distorted magnetic field By of Y-direction by signal processing circuit board (11) By signal transactings array (11.3) handle, first by One-level differential amplifier circuit amplifies 10 times, is secondly returned to zero by biasing circuit, finally amplifies 10 by two level filtering and amplifying circuit Again and quadravalence active power filtering is carried out, final defect Y-direction distorted magnetic field By sensor arrays imaging is as shown in figure 9, By width Direction size W reflects the width dimensions of defect;The distorted magnetic field Bz of Z-direction passes through at the Bz signals of signal processing circuit board (11) Array (11.4) processing is managed, amplifies 10 times by one-level differential amplifier circuit first, secondly returns to zero by biasing circuit, finally pass through Two level filtering and amplifying circuit amplifies 10 times and carries out quadravalence active power filtering, final defect Z-direction distorted magnetic field Bz sensor arrays Imaging is as shown in Figure 10, and the distance between Bz peak values and trough L reflect the length dimension of defect, realizes the three-dimensional dimension inspection of defect Test and appraisal are estimated.
The beneficial effects of the invention are as follows:Effectively solve to lack using three screw alley magneto-resistor magnetic field (TMR) sensors of high accuracy Fall into detection sensitivity and precision problem, can rendering space distortion Bx, By and Bz, realize the aobvious in real time of defect three-dimensional distorted magnetic field Show and high accuracy is imaged, reliable data supporting is provided for defect three-dimensional dimension (length, width and depth) inverting, using double U Type incentive structure, effectively increase excitation uniform current region, in probe enclosed inside signal processing module, reduce the missing inspection of defect And erroneous judgement.
The present invention is not limited to above-mentioned embodiment, according to the above, according to the ordinary technical knowledge of this area And customary means, under the premise of the above-mentioned basic fundamental thought of the present invention is not departed from, the present invention can also make other diversified forms Equivalent modifications, replacement or change, belong to protection scope of the present invention.

Claims (3)

1. a kind of marine structure defect ac magnetic field three-dimensional imaging detection probe, it is characterized in that:Including watertight sealing joint, close Packing, it is characterised in that:Also include housing, with housing coordinate bottom, in housing the U-shaped magnetic core first of equal size with U-shaped magnetic core second, the excitation coil first for being wrapped in U-shaped magnetic core first crossbeam, the excitation coil second for being wrapped in U-shaped magnetic core second crossbeam, peace Fill the sensor circuit board and signal processing circuit board of the axle TMR sensor of a row three, the U-shaped magnetic core first and U-shaped magnetic core second Crossbeam be placed in parallel and between be provided with certain spacing, leg and the bottom upper surface of U-shaped magnetic core first and U-shaped magnetic core second, swash It is identical with the enamel-covered wire winding direction of excitation coil second to encourage coil first, the sensor circuit board length direction and U-shaped magnetic core first Crossbeam direction is vertical and sensor circuit board width is located at the central lower of U-shaped magnetic core first crossbeam, three axle TMR sensors X-direction output magnetic field signal Bx and signal processing circuit board Bx signal transactings array connect, the Y of three axle TMR sensors The magnetic field signal By of direction output and the By signal transactings array of signal processing circuit board connect, the Z-direction of three axle TMR sensors The magnetic field signal Bz of output and the Bz signal transactings array of signal processing circuit board connect.
2. a kind of marine structure defect ac magnetic field three-dimensional imaging detection probe according to claim 1, its feature It is:Two corner angle are provided with fillet above the housing, and the watertight sealing joint is arranged on housing side and is located at U-shaped magnetic core first and U Between type magnetic core second, the bottom is arranged on by nut in the groove of housing, and sealing gasket is arranged on housing seal groove first and bottom In the cavity formed between lid seal groove second, the material of the housing and bottom is nylon plastic(s), the sensor circuit board In the elongated slot of bottom, three axle TMR sensors are closely arranged along sensor circuit board length direction, three axle TMR sensings Device is highly 3mm with the lift-off of bottom lower surface, and signal processing circuit board is arranged on the screw hole above housing using screw.
3. a kind of marine structure defect ac magnetic field three-dimensional imaging detection probe according to claim 1, its feature It is:The signal processing circuit board is provided with Bx signal transactings array, By signal transactings array and Bz signal transacting arrays, each group Signal transacting array includes one-level differential amplifier circuit, biasing circuit and two level filtering and amplifying circuit, the one-level differential amplification Circuit connects two level filtering and amplifying circuit by biasing circuit, and the biasing circuit is sensed by the wherein axle TMR of resistance adjustment three The drift of device, the filtration module in the two level filtering and amplifying circuit are quadravalence active power filtering, the Bx signal transactings array pair The total multiplication factor of Bx flaw indications is 50 times, and By signal transactings array and Bz signal transactings array are total to flaw indication By and Bz Multiplication factor be 100 times.
CN201610827008.4A 2016-09-18 2016-09-18 Three-dimensional imaging detection probe for defects of ocean structures through alternating current electromagnetic field Active CN107843642B (en)

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CN109001818A (en) * 2018-05-07 2018-12-14 哈尔滨工程大学 Tunnel magneto resistance ocean gradient magnetic instrument
CN109668956A (en) * 2019-01-22 2019-04-23 中国海洋石油集团有限公司 Marine riser weld defect ac magnetic field array detection probe
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CN111189905A (en) * 2020-01-09 2020-05-22 中国石油大学(华东) Three-dimensional size evaluation method for corrosion defects of underwater structure based on alternating-current electromagnetic field
CN112378994A (en) * 2020-11-09 2021-02-19 华东理工大学 Electromagnetic detection probe for deep defects of metal component based on TMR magnetoresistive sensor array
CN113466948A (en) * 2021-09-03 2021-10-01 北京科技大学 Electromagnetic radiation direction-finding positioning system for coal rock destruction

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CN109001819A (en) * 2018-05-07 2018-12-14 哈尔滨工程大学 A kind of marine magnetism detection device and detection network for underwater monitoring
CN109001818A (en) * 2018-05-07 2018-12-14 哈尔滨工程大学 Tunnel magneto resistance ocean gradient magnetic instrument
CN109668956A (en) * 2019-01-22 2019-04-23 中国海洋石油集团有限公司 Marine riser weld defect ac magnetic field array detection probe
CN110220967A (en) * 2019-06-03 2019-09-10 南京航空航天大学 A kind of ACFM technology tufted crack surfaces profile automatic identifying method
CN110220967B (en) * 2019-06-03 2022-12-23 南京航空航天大学 Automatic identification method for cluster crack surface profile by ACFM technology
CN111189905A (en) * 2020-01-09 2020-05-22 中国石油大学(华东) Three-dimensional size evaluation method for corrosion defects of underwater structure based on alternating-current electromagnetic field
CN111189905B (en) * 2020-01-09 2023-09-05 中国石油大学(华东) Three-dimensional size assessment method for corrosion defect of underwater structure based on alternating-current electromagnetic field
CN112378994A (en) * 2020-11-09 2021-02-19 华东理工大学 Electromagnetic detection probe for deep defects of metal component based on TMR magnetoresistive sensor array
CN112378994B (en) * 2020-11-09 2024-04-30 华东理工大学 Electromagnetic detection probe for deep defects of metal component based on TMR (total magnetic resistance) magnetoresistive sensor array
CN113466948A (en) * 2021-09-03 2021-10-01 北京科技大学 Electromagnetic radiation direction-finding positioning system for coal rock destruction
US11567230B1 (en) 2021-09-03 2023-01-31 University Of Science And Technology Beijing Direction-finding and positioning system of electromagnetic emission of coal or rock fracture

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