CN107831681A - A kind of slice scanner section loads breakage-proof system and method - Google Patents

A kind of slice scanner section loads breakage-proof system and method Download PDF

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Publication number
CN107831681A
CN107831681A CN201711125003.8A CN201711125003A CN107831681A CN 107831681 A CN107831681 A CN 107831681A CN 201711125003 A CN201711125003 A CN 201711125003A CN 107831681 A CN107831681 A CN 107831681A
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China
Prior art keywords
push rod
control system
stepper motor
section
released
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CN201711125003.8A
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CN107831681B (en
Inventor
刘炳宪
谢菊元
王焱辉
王克惠
胡世亮
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Konfoong Biotech International Co Ltd
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Konfoong Biotech International Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Facsimile Scanning Arrangements (AREA)
  • Optical Systems Of Projection Type Copiers (AREA)

Abstract

The present invention relates to a kind of section of slice scanner to load breakage-proof system and method, including stepper motor, push rod, sensor group, encoder, slide glass platform, Upper system, control system;The stepper motor is connected with the push rod;The sensor group includes multiple sensors, wherein a sensor is arranged on the place that the push rod retracts completely, a preset of slide glass platform described in a sensor;The slide glass platform is arranged in front of the push rod;The encoder carries out meter step to the stepper motor;The Upper system is connected with the encoder, the sensor group, the control system respectively.It the advantage is that, by setting sensor group and encoder, can accurately calculate displacement, reduce and transport error;Accurate judgement abnormal conditions, using system timely processing, it is damaged to prevent section;Protection section, greatly improves section integrity.

Description

A kind of slice scanner section loads breakage-proof system and method
Technical field
The present invention relates to section to load breakage-proof technical field, more particularly to a kind of section of slice scanner loads breakage-proof system And its method.
Background technology
High speed, accurate, preservation not out of focus, reproducible digitalized sliced sheet information can be obtained using slice scanner, by To scientific research, the extensive concern of medical science all circles.
At present, the mode that slice scanner transports section is using step motor control push rod, and section is stored from section It is pushed in container (box of cutting into slices) on slide glass platform;After the completion of scanning, recycle hook to cut into slices from slide glass platform and retract Into section storage container.
The operation principle of stepper motor is as follows:The distance * that pushrod movement actual range=motor fortune turns around is sent out to motor The umber of pulse sent, when section from section box falls back on the section of section platform by push rod, to be put into the distance of groove be L, and stepper motor operates The distance of one circle is X, now umber of pulse n=L/X;In the case of theory, as long as computer control terminal sends n umber of pulse, section It is put into regard to section can be shifted onto from section box completely in groove;But in practical operation, although computer control terminal have sent n pulse Number, but progress due to stepper motor or section meet obstructions and are not completely pushed to section and are put into groove, are moved when having performed this After work, when carrying out subsequent action again due to not arriving desired location, fragment of cutting into slices can be caused.
Due to a variety of causes be present, cause section can not normal load.L such as can not be accurately calculated, so as to cause umber of pulse n Deviation;As error be present in actual motion, cause the distance that L can not be reached by n pulse;Section can not correctly be judged whether In place, when causing to carry out next action, section is broken.
Therefore, need badly and a kind of can interpolate that section whether completely in place and a kind of section for whether moving into place of section is swept Retouch instrument section and load breakage-proof system and method, make slicing motion safer, accurate, and yet there are no report on this method at present Road.
The content of the invention
The purpose of the present invention is to be directed to deficiency of the prior art, there is provided a kind of to prevent section from existing for slice scanner The method of fragment in loading procedure.
To achieve the above object, the present invention adopts the technical scheme that:
A kind of slice scanner section loads breakage-proof system, including stepper motor, push rod, sensor group, encoder, slide glass Platform, Upper system, control system;
The stepper motor is connected with the push rod, and for controlling the push rod to release and retract;
The sensor group includes multiple sensors, wherein a sensor is arranged on the place that the push rod retracts completely, One preset of slide glass platform described in one sensor;
The slide glass platform is arranged in front of the push rod, and the push rod promotes section to be scanned and puts the section In on the slide glass platform;
The encoder carries out meter step to the stepper motor, and continues recording gauge step data;
The control system sends pulse command to motor, and continues recording impulse data;
The Upper system is connected with the encoder, the sensor group and the control system respectively, described upper System receives the data of the encoder, the sensor group and the control system, calculates the meter step data and the arteries and veins The difference rushed between data, and judge according to the difference shipping situation of section, and according to the shipping situation to described Control system sends control instruction, and the control system controls stepper motor according to the control instruction, to control the push rod Release and retract.
Preferably, the Upper system includes a computing unit, the computing unit by calculate it is described based on step data with The difference of the pulse data.
Preferably, the Upper system includes a judging unit and a command unit;
The judging unit is judged the difference and a given threshold to obtain a judged result;
The command unit sends control instruction according to the judged result to control system.
Preferably, the control instruction includes push rod release instruction, push rod retracts instruction;
When the control system, which receives the push rod, releases instruction, the control system controls the stepper motor will The push rod is released;
When the control system, which receives the push rod, retracts instruction, the control system controls the stepper motor will The push rod retracts.
A kind of method for preventing section fragment, apply and load breakage-proof system in slice scanner section, transported for cutting into slices, Comprise the following steps:
Step S1, judge whether section transports completely using sensor group, if sensor is triggered, transport complete, fortune Send end;If sensor is not triggered, transports not exclusively, be transferred to step S2;
Step S2, now stepper motor stops, and encoder also stops walking stepper motor meter, obtains stepper motor first and pushes away Send distance;
Step S3, Upper system obtains the second push distance corresponding to the umber of pulse that control system is actually persistently sent;
Step S4, Upper system judges the difference of the first push distance and the second push distance, when its difference is set more than one Determine threshold value, then Upper system judges that failure is transported in section;
Step S5, Upper system sends control instruction to control system, and control system controls stepping electricity according to control instruction Machine, control push rod are released and retracted.
Wherein, the first push distance is obtained by the meter step data computing of the encoder, second push Distance is obtained by the pulse data computing of the control system.
Preferably, it is described to prevent the method for section fragment from including a push rod and releasing flow, specifically include following steps:
Step A1, a stepper motor is controlled using the control system, the push rod is released, so as to by with scanning Section pushes to the slide glass platform;
Step A2, described control system according to the control instruction received judge the push rod this release whether Success;
If success, is exited;
Step A3, the stepper motor is controlled using the control system, so as to which the push rod be retracted;
Step A4, the stepper motor is controlled using the control system, again released the push rod;
Step A5, described control system according to the control instruction received judge the push rod this release whether Success;
If success, is exited;
Step A6, the stepper motor is controlled using the control system, again retracted the push rod;
Step A7, described control system according to the control instruction received judge the push rod this release whether Success;
If success, is exited;
Step A8, the slide glass platform is removed;
Step A9, the stepper motor is controlled using control system, the push rod released so that the section is fallen into In one section recycling box.
Preferably, the method for preventing section fragment retracts flow including a push rod, specifically includes following steps:
Step B1, a stepper motor is controlled using the control system, the push rod is retracted, so as to cut into slices back Receive;
Step B2, described control system according to the control instruction received judge the push rod this retract whether Success;
If success, is exited;
Step B3, the stepper motor is controlled using the control system, so as to which the push rod be released;
Step B4, the stepper motor is controlled using the control system, again retracted the push rod;
Step B5, described control system according to the control instruction received judge the push rod this retract whether Success;
If success, is released;
Step B6, the slide glass platform is removed;
Step B7, the stepper motor is controlled using control system, the push rod released so that the section is fallen into In one section recycling box.
The present invention uses above technical scheme, compared with prior art, has the following technical effect that:
A kind of slice scanner section of the present invention loads breakage-proof system and method, by setting sensor group and coding Device, displacement can be accurately calculated, reduce and transport error;Accurate judgement abnormal conditions, using system timely processing, prevent out Now section is damaged;The timely processing in loading procedure, damaged section is avoided to enter downstream;Protection section, is greatly improved Section integrity.
Brief description of the drawings
Fig. 1 is that the slice scanner section of the present invention loads the Organization Chart of breakage-proof system.
Fig. 2 is the job step schematic diagram of the method for the fragment that prevents from cutting into slices of the present invention.
Fig. 3 is that the push rod of the method for the fragment that prevents from cutting into slices of the present invention releases schematic flow sheet.
Fig. 4 is that the push rod of the method for the fragment that prevents from cutting into slices of the present invention retracts schematic flow sheet.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art obtained on the premise of creative work is not made it is all its His embodiment, belongs to the scope of protection of the invention.
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the present invention can phase Mutually combination.
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings, but not as limiting to the invention.
As shown in figure 1, a kind of section of slice scanner loads breakage-proof system, including stepper motor, push rod, sensor group, Encoder, slide glass platform, Upper system, control system;
The stepper motor is connected with the push rod, and for controlling the push rod to release and retract;
The sensor group includes multiple sensors, wherein a sensor is arranged on the place that the push rod retracts completely, One preset of slide glass platform described in one sensor;
The slide glass platform is arranged in front of the push rod, and the push rod promotes section to be scanned and puts the section In on the slide glass platform;
The encoder carries out meter step to the stepper motor, and continues recording gauge step data;
The control system sends pulse command to motor, and continues recording impulse data;
The Upper system is connected with the encoder, the sensor group and the control system respectively, described upper System receives the data of the encoder, the sensor group and the control system, calculates the meter step data and the arteries and veins The difference rushed between data, and judge according to the difference shipping situation of section, and according to the shipping situation to described Control system sends control instruction, and the control system controls stepper motor according to the control instruction, to control the push rod Release and retract.
As a preferred embodiment, the Upper system includes a computing unit, and the computing unit is used to calculate The difference of the meter step data and the pulse data.
As a preferred embodiment, the Upper system includes a judging unit and a command unit, the judgement Unit is judged the difference and a given threshold command unit is used to send control instruction to control system.
As a preferred embodiment, the control instruction includes push rod release instruction, push rod retracts instruction, when described When control system receives the push rod release instruction, the control system controls the stepper motor to release the push rod; And when the control system receives the push rod and retracts instruction, the control system controls the stepper motor by described in Push rod retracts.
In actual applications, in addition to the stepper motor, slice scanner also includes multiple systems, and each system includes electricity The equipment such as machine, encoder, sensor, identical Upper system and control system are shared, make slice scanner control accurate.
As shown in Fig. 2 a kind of method for preventing section fragment, applies and loads breakage-proof system in the section of above-mentioned slice scanner System, transport, comprise the following steps for cutting into slices:
Step S1, judge whether section transports completely using sensor group, if sensor is triggered, transport complete, fortune Send end;If sensor is not triggered, transports not exclusively, be transferred to step S2;
Step S2, now stepper motor stops, and encoder also stops walking stepper motor meter, obtains stepper motor first and pushes away Send distance;
Step S3, Upper system obtains the second push distance corresponding to the umber of pulse that control system is actually persistently sent;
Step S4, Upper system judges the difference of the first push distance and the second push distance, when its difference is set more than one Determine threshold value, then Upper system judges that failure is transported in section;
Step S5, Upper system sends control instruction to control system, and control system controls stepping electricity according to control instruction Machine, control push rod are released and retracted.
Wherein, the first push distance is obtained by the meter step data computing of the encoder, second push Distance is obtained by the pulse data computing of the control system.
This method operation principle is that it is normal to judge whether section transports using sensor;If sensor is not triggered, say Bright section is transported abnormal.Under abnormality, stepper motor meeting stop motion, encoder can stop counting therewith.But control System continues to send umber of pulse, and now stepper motor will not continue to send umber of pulse and operate because of control system, i.e., electric Machine stops, and control system still sends umber of pulse;When certain numerical value is counted in the pulse that control system is sent, its umber of pulse is corresponding Second push distance subtract encoder transmission first push distance can be more than Upper system set a threshold value, now, Upper system judges to transport failure, into subsequent treatment, occurs in order to avoid there is section fragment.
By technical scheme, distance is transported without calculating, judges whether to transport according to whether sensor triggers Send completely, that is, transport in place, avoid the occurrence of it is artificial calculate mistake or it is abnormal cause to transport it is not in place, under the influence of a workflow. Using encoder and upper software, calculating processing effectively can be carried out to abnormality in time, it is ensured that transport in place or will cut extremely Piece is purged, and so as to avoid section damaged, influences section scanning.
The method for preventing section fragment can be used in push rod release flow and push rod retracts flow.
As a preferred embodiment, as shown in figure 3, the push rod releases flow, following steps are specifically included:
Step A1, a stepper motor is controlled using the control system, the push rod is released, so as to by with scanning Section pushes to the slide glass platform;
Step A2, described control system according to the control instruction received judge the push rod this release whether Success;
If success, is exited;
Step A3, the stepper motor is controlled using the control system, so as to which the push rod be retracted;
Step A4, the stepper motor is controlled using the control system, again released the push rod;
Step A5, described control system according to the control instruction received judge the push rod this release whether Success;
If success, is exited;
Step A6, the stepper motor is controlled using the control system, again retracted the push rod;
Step A7, described control system according to the control instruction received judge the push rod this release whether Success;
If success, exits, skips over the slice information;
Step A8, the slide glass platform is removed;
Step A9, the stepper motor is controlled using control system, the push rod released so that the section is fallen into In one section recycling box.
Flow is released in push rod, is released by push rod twice, on the premise of guaranteeing to transport in place, reduces repetition time Number, improve operating efficiency;If release does not make section transport in place twice, retracted by push rod and carry out section and retract operation, If operation failure, platform, which is removed, makes section fall into recycling box, section is reclaimed.
As a preferred embodiment, as shown in figure 4, the push rod retracts flow, following steps are specifically included:
Step B1, a stepper motor is controlled using the control system, the push rod is retracted, so as to cut into slices back Receive;
Step B2, described control system according to the control instruction received judge the push rod this retract whether Success;
If success, is exited;
Step B3, the stepper motor is controlled using the control system, so as to which the push rod be released;
Step B4, the stepper motor is controlled using the control system, again retracted the push rod;
Step B5, described control system according to the control instruction received judge the push rod this retract whether Success;
If success, is released;
Step B6, the slide glass platform is removed;
Step B7, the stepper motor is controlled using control system, the push rod released so that the section is fallen into In one section recycling box.
Flow is retracted in push rod, is retracted by push rod twice, on the premise of ensuring that section can retract, reduces repetition time Number;Fail if retracting twice, platform, which is removed, makes section fall into recycling box, and section is reclaimed.
The specific embodiment of the present invention, its application are as follows:
Step S1, judge whether section transports completely using sensor, if sensor is triggered, transport complete, transport Terminate;If sensor is not triggered, transports not exclusively, be transferred to step S2;
Step S2, now stepper motor stop motion, encoder also stop walking stepper motor meter, and encoder is recorded Data send to Upper system, including umber of pulse N2, motor operate a circle remote and push distance S2 from X2, stepper motor first, And S2=N2*X2;
Step S3, Upper system obtains the actual data sent of control system, including umber of pulse N1, motor operate a circle remote From X1, corresponding second push distance S1, and S1=N1*X1;
Upper system is by calculating the data that can be obtained control system theory and should send, including the operating of umber of pulse N11, motor One circle remote is from X1, corresponding 3rd push distance S11, and S11=N11*X1=N2*X2=S2;
Step S4, due to N1>N11, i.e. S1>S11=S2, Upper system judge S1 and S2 difference, when its difference is more than One given threshold S, then Upper system, which judges to cut into slices, transports failure;
Step S5, Upper system sends control instruction to control system, carries out respective handling.
Preferred embodiments of the present invention are the foregoing is only, not thereby limit embodiments of the present invention and protection model Enclose, to those skilled in the art, should can appreciate that all with made by description of the invention and diagramatic content Scheme obtained by equivalent substitution and obvious change, should be included in protection scope of the present invention.

Claims (7)

1. a kind of slice scanner section loads breakage-proof system, it is characterised in that including stepper motor, push rod, sensor group, volume Code device, slide glass platform, Upper system, control system;
The stepper motor is connected with the push rod, and for controlling the push rod to release and retract;
The sensor group includes multiple sensors, wherein a sensor is arranged on the place that the push rod retracts completely, one passes One preset of slide glass platform described in sensor;
The slide glass platform is arranged in front of the push rod, and the push rod promotes section to be scanned and the section is placed in into institute State on slide glass platform;
The encoder carries out meter step to the stepper motor, and continues recording gauge step data;
The control system sends pulse command to motor, and continues recording impulse data;
The Upper system is connected with the encoder, the sensor group and the control system respectively, the Upper system The data of the encoder, the sensor group and the control system are received, calculate the meter step data and the umber of pulse Difference between, and judge according to the difference shipping situation of section, and according to the shipping situation to the control System sends control instruction, and the control system controls stepper motor according to the control instruction, to control the push rod to release With retract.
2. slice scanner section according to claim 1 loads breakage-proof system, it is characterised in that the Upper system bag Include a computing unit, the computing unit by calculate it is described based on step data and the pulse data difference.
3. slice scanner section according to claim 2 loads breakage-proof system, it is characterised in that the Upper system bag Include a judging unit and a command unit;
The judging unit is judged the difference and a given threshold to obtain a judged result;
The command unit sends control instruction according to the judged result to control system.
4. slice scanner section according to claim 3 loads breakage-proof system, it is characterised in that the control instruction includes Push rod releases instruction, push rod retracts instruction;
When the control system, which receives the push rod, releases instruction, the control system controls the stepper motor by described in Push rod is released;
When the control system, which receives the push rod, retracts instruction, the control system controls the stepper motor by described in Push rod retracts.
5. a kind of method for preventing section fragment, apply and load breakage-proof system in slice scanner as claimed in claim 1 section, Characterized in that, being transported for cutting into slices, comprise the following steps:
Step S1, judge whether section transports completely using sensor group, if sensor is triggered, transport complete, transport knot Beam;If sensor is not triggered, transports not exclusively, be transferred to step S2;
Step S2, now stepper motor stop, encoder also stop to stepper motor meter walk, obtain stepper motor first push away from From;
Step S3, Upper system obtains the second push distance corresponding to the umber of pulse that control system is actually persistently sent;
Step S4, Upper system judges the difference of the first push distance and the second push distance, when its difference is more than a setting threshold Value, then Upper system, which judges to cut into slices, transports failure;
Step S5, Upper system sends control instruction to control system, and control system controls stepper motor, control according to control instruction Push rod processed is released and retracted.
6. the method according to claim 5 for preventing section fragment, it is characterised in that include the flow that a push rod is released, Specifically include following steps:
Step A1, a stepper motor is controlled using the control system, the push rod is released, so as to by with the section scanned Push to the slide glass platform;
Step A2, described control system according to the control instruction received judge the push rod this release whether into Work(;
If success, is exited;
Step A3, the stepper motor is controlled using the control system, so as to which the push rod be retracted;
Step A4, the stepper motor is controlled using the control system, again released the push rod;
Step A5, described control system according to the control instruction received judge the push rod this release whether into Work(;
If success, is exited;
Step A6, the stepper motor is controlled using the control system, again retracted the push rod;
Step A7, described control system according to the control instruction received judge the push rod this release whether into Work(;
If success, is exited;
Step A8, the slide glass platform is removed;
Step A9, the stepper motor is controlled using control system, the push rod released so that the section falls into all In piece recycling box.
7. the method according to claim 5 for preventing section fragment, it is characterised in that include the flow that a push rod is released, Specifically include following steps:
Step B1, a stepper motor is controlled using the control system, the push rod is retracted, so as to which section be reclaimed;
Step B2, described control system according to the control instruction received judge the push rod this retract whether into Work(;
If success, is exited;
Step B3, the stepper motor is controlled using the control system, so as to which the push rod be released;
Step B4, the stepper motor is controlled using the control system, again retracted the push rod;
Step B5, described control system according to the control instruction received judge the push rod this retract whether into Work(;
If success, is released;
Step B6, the slide glass platform is removed;
Step B7, the stepper motor is controlled using control system, the push rod released so that the section falls into all In piece recycling box.
CN201711125003.8A 2017-11-14 2017-11-14 Slice loading breakage-proof system and method for slice scanner Active CN107831681B (en)

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Denomination of invention: A chip loading anti shattering system for slice scanner and its method

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