CN107828947A - 一种焊带退火装置 - Google Patents

一种焊带退火装置 Download PDF

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CN107828947A
CN107828947A CN201711004966.2A CN201711004966A CN107828947A CN 107828947 A CN107828947 A CN 107828947A CN 201711004966 A CN201711004966 A CN 201711004966A CN 107828947 A CN107828947 A CN 107828947A
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electrode
welding
driving wheel
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main driving
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金传广
尤汉春
宋大顺
陈西府
徐晓洪
刘兆诚
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Jiangsu Guangshengyuan Technology Development Co Ltd
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Abstract

本发明公开了一种焊带退火装置，其包括有：电极A、电极B、主传动轮辊、次传动轮辊、控制系统、焊带组成，其特征在于：绕有焊带的轮子装在次传动轮辊上，焊带分别半绕在电极A和电极B上并良好电接触，然后再绕在主传动轮辊的收线轮上，工业电进入控制系统变成所需的低电压高电流分别送到电极A与电极B上。所述主传动轮辊与次传动轮辊上可装有多个绕带轮。所述主传动轮辊、次传动轮辊的主体为铜材质；铜材质外侧还喷涂有耐高温、耐磨涂料。

Description

一种焊带退火装置
技术领域
本发明涉及一种退火机，尤其是一种焊带退火装置。
背景技术
目前焊带生产线上的退火装置是利用加热管或加热丝把炉体内温度升高，焊带从炉体里面经过进行退火的，这样操作很不方便，且劳动力较大，生产率低，成本增高。
另外现有技术中退火机中所使用的导轮、退火轮均为金属材质，但是表面并未涂抹涂料，导致其耐高温、耐摩擦性能大大降低，导致其使用寿命大打折扣。
发明内容
本发明所要解决的技术问题在于针对上述现有技术中的不足，提供一种焊带退火装置。
为解决上述技术问题，本发明采用的技术方案是：
一种焊带退火装置，装有焊带的绕线轮分别依次装在次转动轮上，焊带分别半绕在电极A和电极B，主传动轮上装有相对的收线轮，焊带在电极A和电极B上经过时保持良好的电接触，调节好电极A和电极B的电流，焊带通电后升温，从而起到退火作用。
本发明是这样实现的：一种焊带退火装置，其包括有：电极A、电极B、主传动轮辊、次传动轮辊、控制系统、焊带组成，其特征在于：绕有焊带的轮子装在次传动轮辊上，焊带分别半绕在电极A和电极B上并良好电接触，然后再绕在主传动轮辊的收线轮上，工业电进入控制系统变成所需的低电压高电流分别送到电极A与电极B上。所述主传动轮辊与次传动轮辊上可装有多个绕带轮。
所述主传动轮辊、次传动轮辊的主体为铜材质；铜材质外侧还喷涂有耐高温、耐磨涂料。
所述耐高温、耐磨涂料由A料和B料按重量份配比70～85：30～15组成，其中：
甲料各组份重量百分配比为
乙料各组份重量百分配比为
其中：磷酸采用浓度为85％磷酸。
本发明耐高温耐磨涂料的制备方法是将甲料各组份按重量百分配比秤量：矾土骨料、刚玉粉料、硅灰、磷酸铝、硼砂、硅微粉、氧化铝微粉、氧化锆、偏铝酸钠、氧化镍，将上述甲料各组份放入混合搅拌器中混合均匀，出料、封装入袋备用；将乙料各组份按重量百分配比秤量：磷酸、氢氧化铝、柠檬酸钠、乙醇、电熔铬酸钙，将上述乙料各组份放入混合搅拌器中均匀混合反应后，出料、塑料桶桶装备用。施工时将高温耐磨涂料的甲料和乙料按照重量配比加入到强制式搅拌机中进行搅拌，搅拌均匀后采用涂抹法在30分钟内将其涂于主传动轮辊、次传动轮辊上，30-60℃烘干。
本发明与现有技术相比具有以下优点：
采用本发明中所述的耐高温耐磨涂料的主传动轮辊、次传动轮辊，可以大大增加其使用寿命，避免退火轮以及导轮的磨损。
附图说明
图1为本发明一种焊带退火装置的结构示意图；
图2为本发明一种焊带退火装置的焊带在电极上的结构示意图。附图标记说明：1-主传动轮辊，2-次传动轮辊，3-电极A，4-电极B，5-焊带，6-控制器。
具体实施方式
下面通过实施例，并结合附图，对本发明的技术方案作进一步具体的说明。
装有焊带的多个绕线轮依次装在次转动轮辊2上，焊带5经过电极A3再经过电极B4后绕在主传动轮辊1的空绕线轮上，焊带5经过电极A3和电极B4是半绕在电极上面且良好电接触，工业电进入控制器6经调压配比后将低电压高电流分别送到电极A3和电极B4上，使电极A3和电极B4形成一定的电位差，因为焊带5是导体并且在电极A3和电极B4上良好电接触，当电流从电极A3通过焊带5流向电极B4时，此时焊带5会发热升温变软起到退火作用，焊带5的温度可以通过调节电极A3和电极B4之间的电位差来控制，还可以通过主传动轮辊1的速度来控制焊带5的温度，这时由主传动轮辊1带动绕线轮将退火后的焊带5收起，整个焊带退火过程结束。
实施例1
所述耐高温、耐磨涂料由A料和B料按重量份配比70：30组成，其中：
甲料各组份重量百分配比为矾土骨20％、刚玉粉料25％、硅灰22.9％、磷酸铝15％、硼砂4％、硅微粉5％、氧化铝微粉4％、氧化锆3％、偏铝酸钠0.1％、氧化镍1％；
乙料各组份重量百分配比为磷酸75％、氢氧化铝9％、柠檬酸钠7％、乙醇8％、电熔铬酸钙1％，,其中：磷酸采用浓度为85％磷酸。
所述耐高温耐磨涂料的制备方法是将甲料各组份按重量百分配比秤量：矾土骨料、刚玉粉料、硅灰、磷酸铝、硼砂、硅微粉、氧化铝微粉、氧化锆、偏铝酸钠、氧化镍，将上述甲料各组份放入混合搅拌器中混合均匀，出料、封装入袋备用；将乙料各组份按重量百分配比秤量：磷酸、氢氧化铝、柠檬酸钠、乙醇、电熔铬酸钙，将上述乙料各组份放入混合搅拌器中均匀混合反应后，出料、塑料桶桶装备用。施工时将高温耐磨涂料的甲料和乙料按照重量配比加入到强制式搅拌机中进行搅拌，搅拌均匀后采用涂抹法在30分钟内将其涂于主传动轮辊、次传动轮辊上，30-60℃烘干。
以上所述的实施实例对本发明的技术方案进行了详细的说明，应理解的是以上所述仅为本发明的较佳实施例，并不用于限制本发明，任何熟悉本专业的技术人员，在不脱离本发明技术方案范围内，当可利用上述揭示的技术内容做出些许改动或修饰为等同变化的等效实施例，但是，凡在本发明的原则范围内所做的任何修改或改进等，均应包含在本发明范围之内。

Claims (3)

1.一种焊带退火装置，其包括有：电极A、电极B、主传动轮辊、次传动轮辊、控制系统、焊带组成，其特征在于：绕有焊带的轮子装在次传动轮辊上，焊带分别半绕在电极A和电极B上并良好电接触，然后再绕在主传动轮辊的收线轮上，工业电进入控制系统变成所需的低电压高电流分别送到电极A与电极B上。所述主传动轮辊与次传动轮辊上可装有多个绕带轮；所述主传动轮辊、次传动轮辊的主体为铜材质；铜材质外侧还喷涂有耐高温、耐磨涂料。
2.根据权利要求1所述的一种焊带退火装置，其特征在于，所述耐高温、耐磨涂料由A料和B料按重量份配比70～85：30～15组成，其中：
甲料各组份重量百分配比为
乙料各组份重量百分配比为
其中：磷酸采用浓度为85％磷酸。
3.根据权利要求2所述的一种焊带退火装置，其特征在于，所述耐高温耐磨涂料的制备方法是将甲料各组份按重量百分配比秤量：矾土骨料、刚玉粉料、硅灰、磷酸铝、硼砂、硅微粉、氧化铝微粉、氧化锆、偏铝酸钠、氧化镍，将上述甲料各组份放入混合搅拌器中混合均匀，出料、封装入袋备用；将乙料各组份按重量百分配比秤量：磷酸、氢氧化铝、柠檬酸钠、乙醇、电熔铬酸钙，将上述乙料各组份放入混合搅拌器中均匀混合反应后，出料、塑料桶桶装备用。施工时将高温耐磨涂料的甲料和乙料按照重量配比加入到强制式搅拌机中进行搅拌，搅拌均匀后采用涂抹法在30分钟内将其涂于主传动轮辊、次传动轮辊上，30-60℃烘干。
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