CN1078275A - Top assembled tub of washing machine and production technology thereof - Google Patents
Top assembled tub of washing machine and production technology thereof Download PDFInfo
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- CN1078275A CN1078275A CN 92113580 CN92113580A CN1078275A CN 1078275 A CN1078275 A CN 1078275A CN 92113580 CN92113580 CN 92113580 CN 92113580 A CN92113580 A CN 92113580A CN 1078275 A CN1078275 A CN 1078275A
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Abstract
The present invention relates to a kind of cylinder and production technology thereof of washing machine, it is made up of cylindrical shell (1), doorframe (2), backing plate (3), spring (4), cover (5), arc-shaped door (6) and knocker (7); It is characterized by cylindrical shell (1) and form 360 ° the face of cylinder with doorframe (2), two ends form integral body by two sealing covers (5) and its crimping, two arc-shaped doors (6) are arranged on the doorframe (2), arc-shaped door (6) is tied on doorframe (2) through backing plate (3) and spring (4) hinge, and two arc-shaped doors (6) are by knocker (7) locking in the running.Its production technology is: A. at first finishes the cold stamping shaped of cylindrical shell, doorframe, cover, arc-shaped door, backing plate, each part of knocker; B. carry out the moulding of partial groups component; C. carry out the assembled formation of cylindrical shell and two covers; D. finish the accent dress of combination arc-shaped door and doorframe.Cylinder with this technology is made has double supporting structure, cylindrical shell concentricity height, advantages such as long service life.
Description
The present invention relates to a kind of cylinder and production technology thereof of washing machine.
Tumbling-box washing machine can be divided into muzzle-loading and roof-mounted two kinds, though the washing machine washing principle of these two kinds of patterns is identical, the structure of cylinder is completely different.At present, the cylinder of homemade front-loading washing machine adopts the polishing stainless steel plate through blanking, punching, roll-forming, it is installed in the washing machine is by the outstanding axle supporting of a list, only assemble by cylindrical shell and one sealing cover and a perforate cover, though moulding process is simple, but its strength and stiffness are poor, outstanding axle beam barrel lid particularly is housed, in heavy load, under the high rotating speed, be easy to generate the flexible deformation, influence concentricity, in moving the commentaries on classics, cause vibration easily, and the sealing property at perforate cover place is difficult to guarantee, influences clean result and washing machine performance, has shortened the service life of whole washing machine.
The object of the present invention is to provide a kind of strength and stiffness good, running is difficult for producing vibration under high rotating speed, heavy load, does not also have flexible deformation's top assembled tub of washing machine and production technology thereof.
Below in conjunction with drawings and Examples the present invention is described in detail.
Fig. 1 is the profilograph of top assembled tub of washing machine.
Fig. 2 is the left view of top assembled tub of washing machine.
1-cylindrical shell 2-doorframe 3-backing plate 4-spring 5-cover 6-arc-shaped door 7-knocker
The top assembled tub of washing machine profile is a right cylinder, and appearance and size is 0 440 * 270mm; Cylinder is made up of cylindrical shell (1), doorframe (2), backing plate (3), spring (4), cover (5), arc-shaped door (6) and knocker (7). Cylindrical shell (1) forms 360 ° the face of cylinder with doorframe (2), two ends form integral body by two sealing covers (5) and its crimping, have two arc-shaped doors (6), arc-shaped door (6) to tie on doorframe (2) through backing plate (3) and spring (4) hinge on the doorframe (2), two arc-shaped doors (6) are by knocker (7) locking in the running.
The production technology of top assembled tub of washing machine is as follows:
One, at first finishes the cold stamping shaped of following each part
1. cylindrical shell: cylindrical shell (1) is made by the thick 1Cr13 corrosion resistant plate of 0.6mm, be furnished with totally 1532 of the circular apertures of diameter 4mm on the barrel wall, these apertures are divided into two by three lifting muscle on the barrel, distance between Kong Yukong is 5mm, three lifting muscle are the cylinder boss of long 205mm, wide 65mm, cylinder boss exceeds cylinder inboard wall 20mm, and two ends are sphere.The aperture of cylindrical shell is by the outer punching out of introversion, and the lifting muscle behind the punching of cylindrical shell process, die mould, the drawing and forming, launches the long 1044mm that is by the deep-drawing technique moulding, and wide is 280mm, and the fan-shaped central angle of cylindrical shell is 265 °, and this part will be round as a ball with doorframe (2) undercut.
2. doorframe: doorframe (2) is made by the thick 1Cr13 corrosion resistant plate of 0.6mm, it also is a department of cylinder cylinder side surface, and fan-shaped central angle is 95 °, opening along drum shaft to the hole that 12 zero 5.3mm are arranged, these holes are in order to rivet with gemel backing plate (3), hinged two arc-shaped doors of backing plate.Doorframe is by launching long 382mm, and wide 280mm blanking after punching, opening, compression moulding, rolls into radius 220mm, and central angle is 95 ° a secter pat, and this part will be round as a ball with cylindrical shell (1) undercut.
3. cover: two covers (5) are two bottom surfaces of cylinder cylinder, are to be made by the thick 1Cr13 corrosion resistant plate of 0.6mm.The cover center is provided with the segment in order to the running in bearings supporting, and the segment radius is 95mm, and high 14mm also has on the cover in order to improve the rib of cylinder intensity.First pull and stretch segment behind cover (5) blanking and punching press rib, cylindrical leave the undercut surplus with cylindrical shell (1), doorframe (2) assembling.
4. arc-shaped door: two arc-shaped doors (6) all are to be made by the thick corrosion resistant plate of 0.8mm, their fan-shaped central angle is 37 ° 30 ', the aperture that punching out is from inside to outside all arranged on the door wall, hole diameter is 4mm, quantity is 20~26, the door on the hinge type crimping is arranged, the door through blanking, punching, die mould, the postforming of flexure hinge limit.
5. backing plate: backing plate (3) is made by the 1Cr13 corrosion resistant plate, appearance and size is 210 * 25mm, it is the aperture of 5.5mm that 6 diameters are arranged on it, and have a hinge crimping, the aperture that is 5.5mm by 6 diameters is positioned at backing plate riveting formulation on the doorframe (2), backing plate by the location connects two arc-shaped doors with the hinge form, and it is through blanking, punching press, flexure hinge limit aftershaping.
6. knocker: knocker (7) is made by the 1Cr13 corrosion resistant plate, and its appearance and size is 80 * 18mm, and first punching press profile then adopts the specific purpose tool crimping.
Two, carry out the moulding of partial groups component
Cylinder will be finished the partial groups synthesis type of following three parts after finishing each part cold stamping shaped:
1. the round as a ball moulding of undercut of cylindrical shell (1) and doorframe (2);
2. the assembled formation of arc-shaped door (6), knocker (7), spring (4);
3. backing plate (3) is located with the riveted joint of barrel.
Three, carry out the assembled formation of cylindrical shell and two covers
Adopt the senior frock process equipment of cylinder integral assembling moulding, turn down the undercut moulding several times.
Four, finishing combination arc-shaped door (6) adorns with the accent of doorframe (2)
After finishing above technical process, the cylinder moulding.
The present invention compares with the muzzle-loading cylinder, has the following advantages: 1. double supporting structure; 2. cylindrical shell concentricity height; 3. long service life. Because these cylinder two ends are the sealing cover, at two covers the ball bearing supporting is housed respectively, two shaft concentricity height, such cylinder not only strength and stiffness is good, two fulcrums are coaxial, and running is difficult for producing vibration under high rotating speed, heavy load, does not also have the flexible deformation, also need not the special disposal sealing problem, so prolonged the service life of whole washing machine.
Claims (7)
1, a kind of top assembled tub of washing machine, it is made up of cylindrical shell (1), doorframe (2), backing plate (3), spring (4), cover (5), arc-shaped door (6) and knocker (7), it is characterized by cylindrical shell (1) and form 360 ° the face of cylinder with doorframe (2), two ends form integral body by two sealing covers (5) and its crimping, two arc-shaped doors (6) are arranged on the doorframe (2), arc-shaped door (6) is tied on doorframe (2) through backing plate (3) and spring (4) hinge, and two arc-shaped doors (6) are by knocker (7) locking in moving the commentaries on classics.
2, top assembled tub of washing machine according to claim 1, it is characterized by cylindrical shell (1) is made by the thick 1Cr13 corrosion resistant plate of 0.6mm, be furnished with totally 1532 of the circular apertures of diameter 4mm on the barrel wall, these apertures are divided into two by three lifting muscle on the barrel, distance between Kong Yukong is 5mm, three lifting muscle are the cylinder boss of long 205mm, wide 65mm, and cylinder boss exceeds cylinder inboard wall 20mm, and two ends are sphere.
3, top assembled tub of washing machine according to claim 1, it is characterized by doorframe (2) is made by the thick 1Cr13 corrosion resistant plate of 0.6mm, it is a department of cylinder cylinder side surface, and fan-shaped central angle is 95 °, opening along drum shaft to the hole that 12 φ 5.3mm are arranged.
4, top assembled tub of washing machine according to claim 1, it is characterized by backing plate (3) is made by the 1Cr13 corrosion resistant plate, appearance and size is 210 * 25mm, and it is the aperture of 5.5mm that 6 diameters are arranged on it, and the aperture that is 5.5mm by 6 diameters is positioned at backing plate riveting formulation on the doorframe (2).
5, top assembled tub of washing machine according to claim 1, it is characterized by two bottom surfaces that two covers (5) are the cylinder cylinders, make by the 1Cr13 corrosion resistant plate that 0.6mm is thick, cover (5) center is provided with the segment in order to the running in bearings supporting, the segment radius is 95mm, high 14mm also is provided with in order to improve the rib of cylinder intensity.
6, top assembled tub of washing machine according to claim 1, it is characterized by two arc-shaped doors (6) and make by the thick corrosion resistant plate of 0.8mm, their fan-shaped central angle is 37 ° 30 ', the aperture of punching out is from inside to outside all arranged on the door wall, hole diameter is 4mm, and quantity is 20~26.
7, a kind of production technology of top assembled tub of washing machine is characterized in that:
A. at first finish the cold stamping shaped of following each part:
1. cylindrical shell: its through punching, die mould, drawing and forming after, launch the long 1044mm that is, wide is 280mm, the fan-shaped central angle of cylindrical shell is 265 °, this part will be round as a ball with the doorframe undercut;
2. doorframe: it is by launching long 382mm, wide 280mm blanking, and after punching, opening, compression moulding, rolling into radius is 220mm, central angle is 95 ° a secter pat;
3. cover: first pull and stretch segment behind its blanking and punching press rib, cylindrical leaves the undercut surplus with cylindrical shell, doorframe assembling;
4. arc-shaped door, backing plate: through blanking, punching, die mould, flexure hinge limit aftershaping;
5. knocker: first punching press profile, then adopt the specific purpose tool crimping;
B. carry out the moulding of partial groups component: the 1. round as a ball moulding of the undercut of cylindrical shell and doorframe; 2. the assembled formation of arc-shaped door, knocker, spring; 3. the riveted joint of backing plate and barrel is located;
C. carry out the assembled formation of cylindrical shell and two covers: adopt the senior frock process equipment of cylinder integral assembling moulding, turn down the undercut moulding several times;
D. finish the accent dress of combination arc-shaped door and doorframe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92113580 CN1078275A (en) | 1992-11-18 | 1992-11-18 | Top assembled tub of washing machine and production technology thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92113580 CN1078275A (en) | 1992-11-18 | 1992-11-18 | Top assembled tub of washing machine and production technology thereof |
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CN1078275A true CN1078275A (en) | 1993-11-10 |
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CN 92113580 Pending CN1078275A (en) | 1992-11-18 | 1992-11-18 | Top assembled tub of washing machine and production technology thereof |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1306100C (en) * | 2003-05-30 | 2007-03-21 | 三洋电机株式会社 | Drum type washing machine |
CN100336963C (en) * | 2003-05-27 | 2007-09-12 | 三洋电机株式会社 | Washing machine |
CN100336962C (en) * | 2003-05-23 | 2007-09-12 | 三洋电机株式会社 | Drum type washing machine |
CN100339528C (en) * | 2003-06-13 | 2007-09-26 | 日本电产三协株式会社 | Rotary body control mechanism, rotary body control unit and rotary body control method |
CN101194063B (en) * | 2005-05-20 | 2010-11-03 | Bsh博世和西门子家用器具有限公司 | Washing drum for a laundry treating machine |
CN101898215A (en) * | 2009-05-27 | 2010-12-01 | 海尔集团公司 | Box body and cover plate and manufacturing process thereof |
CN101994231A (en) * | 2010-11-03 | 2011-03-30 | 上海川岛艾美机械设备有限公司 | Industrial washing machine washing internal cylinder with non-welded structure and manufacturing method thereof |
CN106049000A (en) * | 2016-07-29 | 2016-10-26 | 无锡小天鹅股份有限公司 | Clothes processing device |
CN111850927A (en) * | 2019-04-30 | 2020-10-30 | 青岛海尔滚筒洗衣机有限公司 | Drum washing machine |
-
1992
- 1992-11-18 CN CN 92113580 patent/CN1078275A/en active Pending
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100336962C (en) * | 2003-05-23 | 2007-09-12 | 三洋电机株式会社 | Drum type washing machine |
CN100336963C (en) * | 2003-05-27 | 2007-09-12 | 三洋电机株式会社 | Washing machine |
CN1306100C (en) * | 2003-05-30 | 2007-03-21 | 三洋电机株式会社 | Drum type washing machine |
CN100339528C (en) * | 2003-06-13 | 2007-09-26 | 日本电产三协株式会社 | Rotary body control mechanism, rotary body control unit and rotary body control method |
CN101194063B (en) * | 2005-05-20 | 2010-11-03 | Bsh博世和西门子家用器具有限公司 | Washing drum for a laundry treating machine |
CN101898215A (en) * | 2009-05-27 | 2010-12-01 | 海尔集团公司 | Box body and cover plate and manufacturing process thereof |
CN101994231A (en) * | 2010-11-03 | 2011-03-30 | 上海川岛艾美机械设备有限公司 | Industrial washing machine washing internal cylinder with non-welded structure and manufacturing method thereof |
CN106049000A (en) * | 2016-07-29 | 2016-10-26 | 无锡小天鹅股份有限公司 | Clothes processing device |
CN106049000B (en) * | 2016-07-29 | 2020-09-22 | 无锡小天鹅电器有限公司 | Clothes treating device |
CN111850927A (en) * | 2019-04-30 | 2020-10-30 | 青岛海尔滚筒洗衣机有限公司 | Drum washing machine |
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