CN107827437A - A kind of manufacturing process of common brick - Google Patents

A kind of manufacturing process of common brick Download PDF

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Publication number
CN107827437A
CN107827437A CN201711083975.5A CN201711083975A CN107827437A CN 107827437 A CN107827437 A CN 107827437A CN 201711083975 A CN201711083975 A CN 201711083975A CN 107827437 A CN107827437 A CN 107827437A
Authority
CN
China
Prior art keywords
manufacturing process
common brick
temperature
brick
raw material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711083975.5A
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Chinese (zh)
Inventor
邓家文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201711083975.5A priority Critical patent/CN107827437A/en
Publication of CN107827437A publication Critical patent/CN107827437A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1321Waste slurries, e.g. harbour sludge, industrial muds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1324Recycled material, e.g. tile dust, stone waste, spent refractory material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6562Heating rate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567Treatment time
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of manufacturing process of common brick, it is raw material to take industrial sludge, construction waste, clay, add water to be aged after mixing, adobe is made, then by drying, calcining, obtain common brick, one aspect of the present invention reduces the use of clay, on the other hand makes full use of industrial sludge and construction waste, turns waste into wealth, the brick plasticity produced is good, pressure-bearing is preferable, energy-conserving and environment-protective.

Description

A kind of manufacturing process of common brick
Technical field
The present invention relates to building materials field, more particularly to a kind of manufacturing process of common brick.
Background technology
With the fast development of China's infrastructure, the demand of building brick is also increasing.Common brick, i.e. fired brick due to Raw material is easy to get, is easy to manufacture, cost is cheap, builds the excellent properties such as flexible by laying bricks or stones, in many areas by as main materials for wall One of, do not waned after thousands of years, still largely common brick is used in many modern architectures.Traditional brick-making technology is to utilize clay Brickmaking is sintered, it need to largely exploit arable land, cause farmland to destroy.
The content of the invention
It is an object of the invention to provide a kind of manufacturing process of common brick, makes full use of industrial sludge, construction waste production The brick plasticity that goes out is good, pressure-bearing is preferable, energy-conserving and environment-protective.
To achieve the above object, the present invention adopts the following technical scheme that:
A kind of manufacturing process of common brick, comprises the following steps:
(1) 10-30% industrial sludges, 10-25% clays, 45-80% construction wastes are taken, each raw material is crushed, mistake 2mm is sieved;
(2) each raw material powder is mixed by proportioning, the moisture content for adding water to compound is 17-19%, is stirred Mix uniformly, be aged 72h;
(3) wet adobe is obtained by the compound after ageing is compressing;
(4) wet adobe is subjected to drying and processing in the environment of 160-200 DEG C of temperature, obtains water content 1-2% hacking Base;
(5) the hacking embryo after drying is put into kiln and sintered, heating rate is 2-4 DEG C/min, temperature 1000-1100 DEG C, a length of 6-8 hours during sintering.
Preferably, in step (5), 40-60min is sintered at the maximum temperature.
Preferably, the adobe body after sintering is cooled down, rate of temperature fall control is 3 DEG C/min.
Beneficial effects of the present invention:One aspect of the present invention reduces the use of clay, on the other hand makes full use of industrial dirt Mud and construction waste, turn waste into wealth, and the brick plasticity produced is good, pressure-bearing is preferable, energy-conserving and environment-protective.
Embodiment
Technical scheme is further described by the following examples.
Embodiment 1
A kind of manufacturing process of common brick, comprises the following steps:
(1) 10% industrial sludge, 25% clay, 65% construction waste are taken, each raw material is crushed, crosses 2mm sieves;
(2) each raw material powder is mixed by proportioning, the moisture content for adding water to compound is 18%, and stirring is equal It is even, it is aged 72h;
(3) wet adobe is obtained by the compound after ageing is compressing;
(4) wet adobe is subjected to drying and processing in the environment of 160-200 DEG C of temperature, obtains water content 1-2% hacking Base;
(5) the hacking embryo after drying is put into kiln and sintered, heating rate is 4 DEG C/min, and temperature is 1100 DEG C, sintering Shi Changwei 6 hours, sinters 50min at the maximum temperature;
(6) the adobe body after sintering is cooled down, rate of temperature fall control is 3 DEG C/min.
Embodiment 2
A kind of manufacturing process of common brick, comprises the following steps:
(1) 30% industrial sludge, 10% clay, 60% construction waste are taken, each raw material is crushed, crosses 2mm sieves;
(2) each raw material powder is mixed by proportioning, the moisture content for adding water to compound is 19%, and stirring is equal It is even, it is aged 72h;
(3) wet adobe is obtained by the compound after ageing is compressing;
(4) wet adobe is subjected to drying and processing in the environment of 160-200 DEG C of temperature, obtains water content 1-2% hacking Base;
(5) the hacking embryo after drying is put into kiln and sintered, heating rate is 2 DEG C/min, and temperature is 1050 DEG C, sintering Shi Changwei 8 hours, sinters 60min at the maximum temperature;
(6) the adobe body after sintering is cooled down, rate of temperature fall control is 3 DEG C/min.

Claims (3)

1. a kind of manufacturing process of common brick, it is characterised in that comprise the following steps:
(1) 10-30% industrial sludges, 10-25% clays, 45-80% construction wastes are taken, each raw material is crushed, crosses 2mm Sieve;
(2) each raw material powder is mixed by proportioning, the moisture content for adding water to compound is 17-19%, and stirring is equal It is even, it is aged 72h;
(3) wet adobe is obtained by the compound after ageing is compressing;
(4) wet adobe is subjected to drying and processing in the environment of 160-200 DEG C of temperature, obtains water content 1-2% dried brick;
(5) the hacking embryo after drying is put into kiln and sintered, heating rate is 2-4 DEG C/min, and temperature is 1000-1100 DEG C, is burnt A length of 6-8 hours during knot.
2. the manufacturing process of common brick according to claim 1, it is characterised in that in step (5), sinter at the maximum temperature 40-60min。
3. the manufacturing process of common brick according to claim 1, it is characterised in that the adobe body after sintering is cooled down, Rate of temperature fall control is 3 DEG C/min.
CN201711083975.5A 2017-10-30 2017-10-30 A kind of manufacturing process of common brick Pending CN107827437A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711083975.5A CN107827437A (en) 2017-10-30 2017-10-30 A kind of manufacturing process of common brick

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711083975.5A CN107827437A (en) 2017-10-30 2017-10-30 A kind of manufacturing process of common brick

Publications (1)

Publication Number Publication Date
CN107827437A true CN107827437A (en) 2018-03-23

Family

ID=61654691

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711083975.5A Pending CN107827437A (en) 2017-10-30 2017-10-30 A kind of manufacturing process of common brick

Country Status (1)

Country Link
CN (1) CN107827437A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110000919A (en) * 2019-03-11 2019-07-12 龙岩市本缘节能环保科技有限公司 A kind of method and apparatus of construction waste recycling production floor tile

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110000919A (en) * 2019-03-11 2019-07-12 龙岩市本缘节能环保科技有限公司 A kind of method and apparatus of construction waste recycling production floor tile

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WD01 Invention patent application deemed withdrawn after publication
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Application publication date: 20180323