Ultra-thick plate cooling and shaping device
Technical field
The present invention relates to building template process equipment, more particularly to a kind of cool down the soft material extruded by extruder to determine
The ultra-thick plate cooling and shaping device of type.
Background technology
The building template that construction place uses mainly includes wooden, bamboo matter, steel, plastic building template and by upper
State several complex architectural templates being combined in building template.Steel building template is although firm, access times are high, but into
This height, easily rust, weight are big, hardly possible transport;Bamboo matter, Wood construction formwork are in light weight, plate breadth, piece are few, but intensity is relatively low, no
Damp proof waterproof, easily go mouldy rotten, and consume green resource.By contrast, plastic building template have cost it is low, it is in light weight, can
The advantages that reusing higher, stainless, the not viscous cement of number, waterproof.Ultra-thick plate cooling and shaping device belongs to ultra-thick plate plastic cement and built
The essential ring of building mould production line, is referred to as ultra-thick plate, due to the thickness of ultra-thick plate by super thick plastic building template here
Degree is thicker, thus the cooling effect of ultra-thick plate cooling and shaping device is very undesirable, and the quality of cooling effect directly affect it is super
The combination property of slab.
The content of the invention
The technical problem of solution is needed for of the invention:There is provided a kind of good cooling results, Product Precision high ultra-thick plate cooling
Shaping equipment.
To solve the above problems, the technical solution adopted by the present invention is:Described ultra-thick plate cooling and shaping device, including machine
Frame, it is disposed with shaper and cooling water tank from front to back in frame, the front end of shaper is material input, fixed
The rear end of pattern tool is material output end, offers material inlet in cooling water tank front end, material is offered in cooling water tank rear end
Material outlet, the material inlet of cooling water tank be located at the material output of shaper, accept material output from shaper
The ultra-thick plate of output is held, the first water inlet is additionally provided with cooling water tank;If being provided with dry joint in frame, in stock mould
Be provided with some cooling pipes in tool, each joint by each first branch aqueduct respectively with the water inlet of each cooling pipe with
And first water inlet be connected;Tank is provided with frame, tank is located under shaper, cooling water tank and each joint
Side, the water overflowed from shaper, cooling water tank are come together in tank;Bottom of gullet is provided with discharge outlet, in tank
Storage tank is provided with the frame of lower section, water return outlet, the second water inlet and water transport port, water return outlet are provided with storage tank and is passed through
Water return pipeline is connected with the discharge outlet of bottom of gullet, and the second water inlet is connected with cold water source, and water transport port is defeated by first
Waterpipe is connected with water pump, and the output end of water pump is connected by the second aqueduct with each second branch aqueduct, respectively
Second branch's aqueduct is connected with each joint respectively.
Further, foregoing ultra-thick plate cooling and shaping device, wherein, described shaper is by mold and lower mould
Form, hollow die cavity is formed after mold and lower mould pairing, be additionally provided with what driving mold moved up and down in frame
Drive device, each cooling pipe are respectively arranged in mold and lower mould.
Further, foregoing ultra-thick plate cooling and shaping device, wherein, aspiration pump is provided with frame, aspiration pump
Bleeding point is connected with total pump-line, and the first gas pipeline of some up/down perforations is vertically provided with mold, is always taken out
Feed channel is connected by upper end tube nozzle of each first branch pump-line respectively with each first gas pipeline on mold,
Mold bottom is provided with some the first grooves being inwardly recessed, and each first groove is respectively positioned at corresponding first gas lower end of duct
At the mouth of pipe;The second gas passage of some up/down perforations is vertically provided with lower mould, total pump-line passes through each second point
The lower end mouth of pipe of the branch pump-line respectively with each second gas pipeline on lower mould is connected, if being provided with lower die top
Dry the second groove being inwardly recessed, each second groove is respectively at corresponding second gas pipeline upper end tube nozzle;When mold and
After lower mould pairing, each first gas pipeline is connected by each groove of correspondence first with die cavity, and each second gas pipeline passes through
Each groove of correspondence second is connected with die cavity.
Further, foregoing ultra-thick plate cooling and shaping device, wherein, it is additionally provided with gas pressure on total pump-line
Table.
Further, foregoing ultra-thick plate cooling and shaping device, wherein, the structure of described drive device is:In frame
On be vertically provided with hydraulic cylinder, the extension bar of hydraulic cylinder at the top of mold with being fixedly connected, when the extension bar of hydraulic cylinder is stretched downwards
Mold is moved downward close to lower mould when going out, and when the extension bar of hydraulic cylinder is retracted upwards, mold moves away from lower mould upwards
Tool.
Further, foregoing ultra-thick plate cooling and shaping device, wherein, described cooling water tank is by casing and case lid group
Into material inlet is arranged on casing front end face.
Further, foregoing ultra-thick plate cooling and shaping device, wherein, go out in the material inlet and material of cooling water tank
Rubber seal is respectively arranged with mouthful.
Further, foregoing ultra-thick plate cooling and shaping device, wherein, back pressure pipe is additionally provided with the second aqueduct
Road, the output end of back pressure pipeline are connected with the water return outlet of storage tank, and back-pressure valve is provided with back pressure pipeline.
Further, foregoing ultra-thick plate cooling and shaping device, wherein, it is provided with water pressure on the first aqueduct
Table.
The beneficial effects of the invention are as follows:1. it is super in shaper to set some cooling pipes to be pointed in shaper
Slab is cooled down indirectly, while by aspiration pump, each first branch pump-line and each second branch pump-line, makes to be located at
Ultra-thick plate in shaper is closely attached in the die cavity of shaper in cooling procedure, further increases cooling effect, with
And ensure the dimensional accuracy of product, secondary cooling is carried out to ultra-thick plate by cooling water tank in addition, substantially increases cooling effect;
2. the setting of back-pressure valve makes the hot water entered in storage tank and cold water form swirling, hot water and cold water are effectively stirred and evenly mixed, is protected
Water temperature in storage tank is demonstrate,proved to balance.
Brief description of the drawings
Fig. 1 is the structural representation of ultra-thick plate cooling and shaping device of the present invention.
Fig. 2 is the fractionation structural representation of shaper in Fig. 1, cooling water tank and frame.
Fig. 3 is the structural representation of shaper in Fig. 2.
Fig. 4 is the structural representation in mold A directions in Fig. 3.
Fig. 5 is the structural representation in mold B directions in Fig. 3.
Fig. 6 is the partial structural diagram of cooling water tank in Fig. 2.
Fig. 7 is the structural representation in C directions in Fig. 6.
Fig. 8 is the pipeline connection diagram between tank, storage tank, water pump, each joint, cooling water tank.
Embodiment
Below in conjunction with the accompanying drawings and preferred embodiment is described in further detail to technical solutions according to the invention.
As shown in Figure 1, Figure 2 with shown in Fig. 8, the ultra-thick plate cooling and shaping device described in the present embodiment, including frame 1, in frame 1
On be disposed with shaper 2 and cooling water tank 3 from front to back, the front end of shaper 2 is material input 21, stock mould
The rear end of tool is material output end 22, offers material inlet 31 in the front end of cooling water tank 3, is offered in the rear end of cooling water tank 3
Material outlet 32, the material inlet 31 of cooling water tank 3 are located at the material output end 22 of shaper 2, accepted from shaper 2
Material output end 22 export ultra-thick plate, the first water inlet is additionally provided with cooling water tank 3.If it is provided with frame 1
Dry joint 5, some cooling pipes 10 are provided with shaper 2, each cooling pipe 10 is non-interference independently of each other, each joint
5 are connected with the water inlet of water inlet 101 and first of each cooling pipe 10 respectively by each first branch aqueduct.In machine
Tank 4 is provided with frame 1, tank 4 is located at the lower section of shaper 2, cooling water tank 3 and each joint 5, from shaper 2, cooling
The water overflowed in water tank 3 is come together in tank 4;The bottom of tank 4 is provided with discharge outlet, the frame 1 below tank 4
On be provided with storage tank 6, water return outlet, the second water inlet and water transport port, water return outlet are provided with storage tank 6 and passes through water return pipeline
Be connected with the discharge outlet of the bottom of tank 4, the second water inlet is connected with cold water source, water transport port by the first aqueduct with
Water pump 7 is connected, and the output end of water pump 7 is connected by the second aqueduct with each second branch aqueduct, each second point
Branch aqueduct is connected with each joint 5 respectively, during actual processing, can distinguish in the water outlet of each cooling pipe 10
Outlet conduit is set, and each outlet conduit is connected with the water return outlet on storage tank 6.Water pressure is provided with the first aqueduct
Table, the pressure of input shaper 2 and the reclaimed water of cooling water tank 3 is monitored by water pressure table, prevent because hydraulic pressure is too low and
Influence the cooling effect of ultra-thick plate, cause pipelines from bursting phenomenon because hydraulic pressure is too high.As shown in figure 8, in water pump 7 in the present embodiment
Output end be additionally provided with back pressure pipeline, the output end of back pressure pipeline is connected with the water return outlet of storage tank 6, on back pressure pipeline
It is provided with back-pressure valve.During work, the water overflowed from shaper 2, cooling water tank 3 is to be obtained after carrying out heat exchange with ultra-thick plate
The higher hot water of temperature, what is inputted from the second water inlet of storage tank 6 is relatively low cold of the temperature that is inputted by cold water source
Water, the pressure of the water entered in each joint 5 is controlled by back-pressure valve, while makes to flow back into water storage by back-pressure valve, back pressure pipeline
Water in case 6 is entered in storage tank 6 with certain hydraulic pressure, makes hot water and cold water formation swirling, the stirring entered in storage tank 6
Hot water and cold water, make hot water cold water mix uniform, ensure the balance of water temperature in storage tank.
As shown in Fig. 3, Fig. 4 and Fig. 5, the shaper 2 described in the present embodiment is made up of mold 23 and lower mould 24,
Hollow die cavity is formed after mold 23 and the lower pairing of mould 24, driving mold 23 is additionally provided with frame 1 and is moved up and down
Drive device, each cooling pipe 10 is respectively arranged in mold 23 and lower mould 24.In actual use, can make each
The delivery port of cooling pipe 10 is connected with drainage pipeline, and drainage pipeline is connected with the water return outlet of storage tank 6.The present embodiment
Described in the structure of drive device be:Hydraulic cylinder 20, the extension bar and mold of hydraulic cylinder 20 are vertically provided with frame 1
23 tops are fixedly connected, and when the extension bar of hydraulic cylinder 20 extends downwardly from, mold 23 is moved downward close to lower mould 24, works as liquid
Mold 23 moves away from lower mould 24 upwards when the extension bar of cylinder pressure 20 is retracted upwards.To enable mold 23 smoothly upper and lower
Motion, two hydraulic cylinders 20 side by side can be set.As shown in Figure 4 and Figure 5, aspiration pump is provided with frame 1 in the present embodiment,
The bleeding point of aspiration pump is connected with total pump-line, and the first gas of some up/down perforations is vertically provided with mold 23
Pipeline 11, each first gas pipeline 11 is non-interference independently of each other, and each first gas pipeline 11 is each in mold 23 with being located at
The stagger setting of cooling pipe 10 and each first gas pipeline 11 and each cooling pipe 10 being located in mold 23 are mutual independently of each other
Do not interfere.Total pump-line is upper with each first gas pipeline 11 on mold 23 respectively by each first branch pump-line
End pipe mouth is connected, and some the first grooves 12 being inwardly recessed are provided with the bottom of mold 23, and each first groove 12 distinguishes position
At the corresponding lower end mouth of pipe of first gas pipeline 11;Referring to shown in Fig. 4 and Fig. 5, it is vertically provided with lower mould 24 on some
The second gas passage of lower insertion, each second gas pipeline is non-interference independently of each other, and each second gas pipeline is with being located at lower mould
The stagger setting of each cooling pipe 10 and each second gas pipeline in tool 24 and the phase of each cooling pipe 10 in lower mould 24
It is mutually independent non-interference.Total pump-line by each second branch pump-line respectively with each second gas pipe on lower mould 24
The lower end mouth of pipe in road is connected, and some the second grooves being inwardly recessed, each second groove difference are provided with the lower top of mould 24
At corresponding second gas pipeline upper end tube nozzle;When being moved downwardly under driving of the mold 23 in hydraulic cylinder 20 and lower mould
After 24 pairings, each first gas pipeline 11 is connected by each the first groove of correspondence 12 with die cavity, and each second gas pipeline passes through
Each groove of correspondence second is connected with die cavity.In actual use, it is additionally provided with gas gauge on total pump-line.
During work, the die cavity positioned at shaper is made by aspiration pump, each first branch pump-line and each second branch pump-line
In ultra-thick plate be closely attached in cooling procedure in the die cavity wall of shaper, ensure the dimensional accuracy of ultra-thick plate, further carry
The high cooling effect of ultra-thick plate.
As shown in Figure 6 and Figure 7, the cooling water tank 3 described in the present embodiment is made up of casing 34 and case lid 33, material inlet
31 are arranged on the front end face of casing 34, and material outlet 32 is arranged on the rear end face of casing 34.Enter in the material of cooling water tank 3
Mouthfuls 31 and material outlet 32 at be respectively arranged with rubber seal 35, during work, when ultra-thick plate is entered by material inlet 31
After cooling water tank 3, the sealing of rubber seal 35 at material inlet 31 is blocked between ultra-thick plate and material inlet 31
Gap location, the rubber seal 35 at material outlet 32 seal the gap blocked between ultra-thick plate and material outlet 32
Place, by the first water inlet toward during addition water, the water in cooling water tank 3 will not be entered by ultra-thick plate and material in cooling water tank 3
The gap between gap and ultra-thick plate and material outlet 32 between mouth 31 is outwards spilt, and ensures the water energy in cooling water tank 3
Ultra-thick plate is covered, so that ultra-thick plate, which is completely soaked in water, carries out secondary cooling, when the water in cooling water tank 3 is completely filled with case
During body 34, outwards overflowed in the gap that water can be between case lid 33 and casing 34.
Described above is only presently preferred embodiments of the present invention, is not the limitation for making any other form to the present invention, and
Any modification or equivalent variations that technical spirit according to the present invention is made, still fall within the scope of protection of present invention.
It is an advantage of the invention that:1. it is super in shaper 2 to set some cooling pipes 10 to be pointed in shaper 2
Slab is cooled down indirectly, while by aspiration pump, each first branch pump-line and each second branch pump-line, makes to be located at
Ultra-thick plate in shaper 2 is closely attached in cooling procedure in the die cavity of shaper 2, further increases cooling effect,
And ensure the dimensional accuracy of product, secondary cooling is carried out to ultra-thick plate by cooling water tank 3 in addition, substantially increases cooling effect
Fruit;2. the setting of back-pressure valve makes the hot water entered in storage tank 6 and cold water form swirling, hot water and cold is effectively stirred and evenly mixed
Water, ensure that water temperature balances in storage tank 6.