CN209699814U - The a plurality of biologic packing material section bar extruding mould of single mode head - Google Patents
The a plurality of biologic packing material section bar extruding mould of single mode head Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种挤出模具,具体为单模头多条生物填料型材挤出模具,属于污水处理技术领域。The utility model relates to an extrusion die, in particular to an extrusion die with a single die head and multiple biological filler profiles, belonging to the technical field of sewage treatment.
背景技术Background technique
随着国家经济的快速发展,污水收集和处理设施严重滞后,造成大量污水直接入河,目前大部分河流成为黑臭水体,水质标准也不能满足断面考核的要求,因此需采取水微生物对污水进行治理,而型材挤出是适合水微生物生长的新型生物填料行程开关生产过程中重要的环节。With the rapid development of the national economy, the sewage collection and treatment facilities are seriously lagging behind, causing a large amount of sewage to directly enter the river. At present, most rivers have become black and odorous water bodies, and the water quality standards cannot meet the requirements of cross-section assessment. Management, and profile extrusion is an important link in the production process of new biological filler travel switches suitable for the growth of water microorganisms.
挤出模具属于成型模具的一种,只不过他的出料方式是通过挤出这个动作来实现象。在铝异型结构广泛应用,也用在塑胶件中。在挤出机前端,用于做管材,或异型材。简而言之,模具是用来成型物品的工具,这种工具有各种零件构成,不同的模具由不同的零件构成。它主要通过所成型材料物理状态的改变来实现物品外形的加工。The extrusion die is a kind of forming die, but its discharging method is to realize the image through the action of extrusion. It is widely used in aluminum special-shaped structures and is also used in plastic parts. At the front end of the extruder, it is used to make pipes or profiles. In short, a mold is a tool used to shape an item. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the article by changing the physical state of the formed material.
传统机挤出机模具,一模一型材挤出方法使得型材生产效率变低,在型材挤出生产时溶体方向呈“T”型结构阻力较大分流时需要较大的能耗维持溶体温度,且每个模头要有独立的加热装置来维持溶体温度。能耗比较大,传统生产工艺加温区需要16个,升温时能耗需要40kw,使用起来不经济。The traditional machine extruder die, one die one profile extrusion method makes the profile production efficiency lower, and the melt direction is in a "T" shape structure during extrusion production. When the resistance is large and the flow is divided, a large energy consumption is required to maintain the melt temperature. And each die must have an independent heating device to maintain the melt temperature. The energy consumption is relatively large. The traditional production process requires 16 heating zones, and the energy consumption during heating requires 40kw, which is uneconomical to use.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述挤出模具传统的一模一型材导致生产效率低下和维持溶体温度所需的能耗较大的问题而提供单模头多条生物填料型材挤出模具,具有工作效率高,能耗小的优点。The purpose of this utility model is to provide a single-die and multiple bio-filler profile extrusion die in order to solve the problems of low production efficiency and high energy consumption required to maintain the melt temperature due to the traditional one-die-one-profile extrusion die. It has the advantages of high work efficiency and low energy consumption.
本实用新型通过以下技术方案来实现上述目的,单模头多条生物填料型材挤出模具,包括模具本体、上模板、中模板和下模板,所述上模板、所述中模板和所述下模板由上至下依次通过螺栓拼接组成所述模具本体,所述模具本体的内部设有锥形空腔,所述锥形空腔的底部与若干个分流管道相连通,所述分流管道的底端与导流管相连通,所述导流管的底端安装导流腔,所述导流腔的内部竖直安装空心柱,所述导流腔的底端均连接出料管。The utility model achieves the above objects through the following technical solutions: a single-die head and a plurality of biological filler profiles extrusion die, including a die body, an upper die plate, a middle die plate and a lower die plate, the upper die plate, the middle die plate and the lower die plate. The template is assembled from top to bottom by bolts to form the mold body. The inside of the mold body is provided with a conical cavity, and the bottom of the conical cavity is connected with a plurality of shunt pipes, and the bottom of the shunt pipes is connected. The end is communicated with a guide tube, a guide cavity is installed at the bottom end of the guide tube, a hollow column is vertically installed in the inside of the guide cavity, and the bottom end of the guide cavity is connected with a discharge pipe.
优选的,所述锥形空腔设置在上模板的内部,分流管道和导流腔设置在中模板内部,出料管设置在下模板内部。Preferably, the conical cavity is arranged inside the upper die plate, the shunt pipe and the diversion cavity are arranged inside the middle die plate, and the discharge pipe is arranged inside the lower die plate.
优选的,所述分流管道至少为六根,且若干个所述分流管道呈圆形排列。Preferably, there are at least six shunt pipes, and several of the shunt pipes are arranged in a circle.
优选的,所述分流管道倾斜设置,且若干个分流管道的顶端与一空腔相连,且该空腔连接锥形空腔的底端。Preferably, the shunt pipes are arranged obliquely, and the top ends of the plurality of shunt pipes are connected to a cavity, and the cavity is connected to the bottom end of the conical cavity.
优选的,所述锥形空腔顶端的尺寸大于底端的尺寸,锥形空腔顶端安装外接的加热组件。Preferably, the size of the top end of the conical cavity is larger than the size of the bottom end, and the top end of the conical cavity is installed with an external heating component.
优选的,所述导流腔包围空心柱的外壁,且空心柱不与出料管的内壁接触。Preferably, the guide cavity surrounds the outer wall of the hollow column, and the hollow column is not in contact with the inner wall of the discharge pipe.
与现有技术相比,本实用新型的有益效果是:本实用新型使用方便,结构紧凑,通过在模具本体内部靠近顶端的位置设置锥形空腔,锥形空腔下方再与六根分流管道相连,锥形空腔上宽下窄,保证热熔后的物料送入该模具本体内部后压力增加,热熔物料再顺着分流管道依次流入每个出料管,最后再经过冷却成型从出料管流出,这样采用分流的方式使用一个模头可以生产多个型材,提高型材生产效率,并且在加热物料进行注塑的时候能耗变低,该模具本体分为上模板、中模板和下模板三个,便于模具的拆卸和安装,方便清洗模具内部的各个空腔。Compared with the prior art, the beneficial effects of the present utility model are as follows: the utility model is easy to use and compact in structure. By arranging a conical cavity inside the mold body near the top, the bottom of the conical cavity is connected with six shunt pipes. , the conical cavity is wide at the top and narrow at the bottom to ensure that the pressure increases after the hot-melt material is fed into the mold body, and the hot-melt material flows into each discharge pipe in turn along the shunt pipe, and finally it is cooled and formed from the discharge pipe. In this way, a die head can be used to produce multiple profiles in a split manner, which improves the production efficiency of profiles, and reduces energy consumption when heating materials for injection molding. The mold body is divided into three parts: upper template, middle template and lower template. It is convenient for the disassembly and installation of the mold, and it is convenient for cleaning the various cavities inside the mold.
附图说明Description of drawings
图1为本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型的出料管分布结构示意图。Figure 2 is a schematic diagram of the distribution structure of the discharge pipe of the present invention.
图中:1、模具本体,2、上模板,3、中模板,4、下模板,5、锥形空腔, 6、分流管道,7、导流管,8、导流腔,9、空心柱,10、出料管。In the figure: 1. Mold body, 2. Upper template, 3. Middle template, 4. Lower template, 5. Conical cavity, 6. Diverter pipe, 7. Guide tube, 8. Guide cavity, 9. Hollow Column, 10, discharge pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-2所示,单模头多条生物填料型材挤出模具,包括模具本体1、上模板2、中模板3和下模板4,上模板2、中模板3和下模板4由上至下依次通过螺栓拼接组成模具本体1,模具本体1的内部设有锥形空腔5,锥形空腔5的底部与若干个分流管道6相连通,分流管道6的底端与导流管7相连通,导流管7的底端安装导流腔8,导流腔8的内部竖直安装空心柱9,导流腔8的底端均连接出料管10,上模板2、中模板3和下模板4拼接而成便于拆卸维护,锥形空腔5上宽下窄便于收集热熔物料,物料进入锥形空腔5后经过底端狭窄处进行挤压,被挤压到各个分流管道6内部,从分流管道6底端流出,经过导流管7汇集到导流腔8,最后包裹空心柱9流下,最后从出料管10流出经过冷却成型形成管状型材,空心柱9用来使型材内部中空,形成管状。Please refer to Figure 1-2, the extrusion die for multiple bio-filler profiles with a single die head includes a die body 1, an upper die plate 2, a middle die plate 3 and a lower die plate 4. The upper die plate 2, the middle die plate 3 and the lower die plate 4 are composed of The mold body 1 is formed by splicing bolts from top to bottom in sequence. The interior of the mold body 1 is provided with a conical cavity 5, the bottom of the conical cavity 5 is connected with a number of shunt pipes 6, and the bottom end of the shunt pipes 6 is connected to the diversion pipe. The pipe 7 is connected, the bottom end of the guide pipe 7 is installed with a guide cavity 8, the interior of the guide cavity 8 is vertically installed with a hollow column 9, and the bottom end of the guide cavity 8 is connected to the discharge pipe 10, the upper template 2, the middle The template 3 and the lower template 4 are spliced together to facilitate disassembly and maintenance, and the conical cavity 5 is wide at the top and narrow at the bottom to facilitate the collection of hot melt materials. Inside the shunt pipe 6, it flows out from the bottom end of the shunt pipe 6, passes through the guide pipe 7 and is collected into the guide cavity 8, and finally wraps the hollow column 9 and flows down, and finally flows out from the discharge pipe 10 and is cooled and formed into a tubular profile. The hollow column 9 is used for To make the inside of the profile hollow and form a tubular shape.
实施例2Example 2
此外,参照图2,锥形空腔5设置在上模板2的内部,分流管道6和导流腔8设置在中模板3内部,出料管10设置在下模板4内部,各个空腔和管道分布在上模板2、中模板3和下模板4内部,便于模具本体1拆分成三个部分,便于对内部的物料孔进行清洗,分流管道6至少为六根,且若干个分流管道6 呈圆形排列,分流管道6将锥形空腔5内部的热熔物料分为若干个等分,再送入导流腔8进行成型,使得一个模头可以生产多个型材,提高该模具生产型材的效率,分流管道6倾斜设置,且若干个分流管道6的顶端与一空腔相连,且该空腔连接锥形空腔5的底端,若干个倾斜的分流管6顶端汇集在一起与锥形空腔5连接,使得物料可以均匀的流入各个分流管道6,锥形空腔5 顶端的尺寸大于底端的尺寸,锥形空腔5顶端安装外接的加热组件,锥形空腔5上宽下窄,有助于对流入内部的热熔物料进行加压,加热组件用来热熔物料,导流腔8包围空心柱9的外壁,且空心柱9不与出料管10的内壁接触,空心柱9使得挤出的型材内部中空,呈管状。In addition, referring to FIG. 2 , the conical cavity 5 is arranged inside the upper die plate 2, the shunt duct 6 and the diversion cavity 8 are arranged inside the middle die plate 3, the discharge pipe 10 is arranged inside the lower die plate 4, and the various cavities and pipes are distributed Inside the upper die plate 2, the middle die plate 3 and the lower die plate 4, it is convenient for the die body 1 to be split into three parts, which is convenient for cleaning the internal material holes. There are at least six shunt pipes 6, and several shunt pipes 6 are circular Arranged, the shunt pipe 6 divides the hot melt material inside the conical cavity 5 into several equal parts, and then sends it into the guide cavity 8 for molding, so that one die can produce multiple profiles, and the efficiency of the mold for producing profiles is improved. The shunt pipes 6 are arranged obliquely, and the tops of several shunt pipes 6 are connected to a cavity, and the cavity is connected to the bottom end of the conical cavity 5 , and the tops of the several inclined shunt pipes 6 are gathered together with the conical cavity 5 connection, so that the material can flow into each shunt pipe 6 evenly. The size of the top of the conical cavity 5 is larger than that of the bottom. The top of the conical cavity 5 is equipped with an external heating component. In order to pressurize the hot-melt material flowing into the interior, the heating element is used to hot-melt the material. The guide cavity 8 surrounds the outer wall of the hollow column 9, and the hollow column 9 does not contact the inner wall of the discharge pipe 10. The hollow column 9 makes the extrusion process. The outgoing profile is hollow inside and has a tubular shape.
本实用新型在使用时,首先,将上模板2、中模板3和下模板4从上向下依次安装在一起,通过螺栓固定型材模具本体1,将模具本体1内部的锥形空腔5顶端对着加热组件,物料通过螺杆推送到加热组件内部进行热熔,热熔好的物料再被送入锥形空腔5,流入各个分流管道6,每个分流管道6底端均与导流腔8连接,物料经过导流腔8流入出料管10,由于出料管10内部竖直安装空心柱9,最后经过冷却使物料成型,从出料管10的出口挤出型材。When the utility model is in use, first, the upper template 2, the middle template 3 and the lower template 4 are installed together from top to bottom, the profile mold body 1 is fixed by bolts, and the top end of the conical cavity 5 inside the mold body 1 is fixed. Facing the heating component, the material is pushed into the heating component through the screw for hot melting, and the hot-melted material is then sent into the conical cavity 5 and flows into each shunt pipe 6, and the bottom end of each shunt pipe 6 is connected with the diversion cavity. 8 is connected, and the material flows into the discharge pipe 10 through the guide cavity 8. Since the hollow column 9 is installed vertically inside the discharge pipe 10, the material is finally formed by cooling, and the profile is extruded from the outlet of the discharge pipe 10.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109501203A (en) * | 2018-12-21 | 2019-03-22 | 安徽普氏生态环境工程有限公司 | The a plurality of biologic packing material section bar extruding mould of single mode head |
| CN113681858A (en) * | 2021-07-07 | 2021-11-23 | 珠海市三绿实业有限公司 | Production method of polylactic acid 3D printing consumables |
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2018
- 2018-12-21 CN CN201822152385.XU patent/CN209699814U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109501203A (en) * | 2018-12-21 | 2019-03-22 | 安徽普氏生态环境工程有限公司 | The a plurality of biologic packing material section bar extruding mould of single mode head |
| CN113681858A (en) * | 2021-07-07 | 2021-11-23 | 珠海市三绿实业有限公司 | Production method of polylactic acid 3D printing consumables |
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Address after: J2C-1701, Phase II, Innovation Industrial Park, High-tech Zone, Hefei City, Anhui Province, 230088 Patentee after: Anhui Platts Ecological Environment Co.,Ltd. Address before: 230000 Room 1107-1108, Building C 3, Innovation Industrial Park, Hefei High-tech Zone, Anhui Province Patentee before: ANHUI PUSHI ECOLOGICAL ENVIRONMENT ENGINEERING Co.,Ltd. |