CN107791310A - Tyre tread automatic processing system and its fervent cutter temprature control method and device - Google Patents
Tyre tread automatic processing system and its fervent cutter temprature control method and device Download PDFInfo
- Publication number
- CN107791310A CN107791310A CN201610780618.3A CN201610780618A CN107791310A CN 107791310 A CN107791310 A CN 107791310A CN 201610780618 A CN201610780618 A CN 201610780618A CN 107791310 A CN107791310 A CN 107791310A
- Authority
- CN
- China
- Prior art keywords
- cutter
- temperature
- numerical control
- earnestly
- operational factor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012545 processing Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000012544 monitoring process Methods 0.000 claims abstract description 20
- 230000003750 conditioning effect Effects 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims description 114
- 238000002474 experimental method Methods 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 230000001276 controlling effect Effects 0.000 claims description 9
- 230000033228 biological regulation Effects 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims description 4
- 238000012806 monitoring device Methods 0.000 claims description 2
- 230000009466 transformation Effects 0.000 claims 2
- 230000000052 comparative effect Effects 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000005619 thermoelectricity Effects 0.000 claims 1
- 238000001931 thermography Methods 0.000 claims 1
- 230000007423 decrease Effects 0.000 description 8
- 238000013461 design Methods 0.000 description 8
- 238000001514 detection method Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 6
- 238000000429 assembly Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000012938 design process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/10—Means for treating work or cutting member to facilitate cutting by heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/52—Unvulcanised treads, e.g. on used tyres; Retreading
- B29D30/54—Retreading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/52—Unvulcanised treads, e.g. on used tyres; Retreading
- B29D30/66—Moulding treads on to tyre casings, e.g. non-skid treads with spikes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Tyre Moulding (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种轮胎花纹自动加工系统,,该轮胎花纹自动加工系统可用于新轮胎花纹的设计开发、旧轮胎翻新的多种应用场合。本发明进一步涉及该轮胎花纹自动加工系统的热切刀具温度的控制方法和系统。The invention relates to an automatic tire pattern processing system, which can be used in the design and development of new tire patterns and various application occasions of retreading old tires. The present invention further relates to a method and a system for controlling the temperature of the hot cutting tool of the tire pattern automatic processing system.
背景技术Background technique
轮胎花纹对于发挥轮胎的牵引、制动、转弯、排水及噪音等性能起着重要的作用,其影响汽车运行时的噪声、平稳性等指标。随着对汽车舒适性要求的不断提高,对轮胎花纹的更新也越来越频繁,对新的花纹的开发需求日益增加。Tire pattern plays an important role in the traction, braking, turning, drainage and noise performance of the tire, which affects the noise and stability of the car when it is running. With the continuous improvement of the comfort requirements of automobiles, the update of tire patterns is becoming more and more frequent, and the demand for the development of new patterns is increasing.
此外,最近轮胎行业中还兴起了一种“轮胎时装化”的概念。在保证轮胎的运行性能的前提下,还要求提高轮胎花纹的美观度和时尚性。这对轮胎花纹的更新速度也提出了更高的要求。为了能够适应行业内对轮胎更新能力日益提高的要求,对轮胎生产厂家的轮胎花纹设计和生产能力也提出了更高的要求。In addition, a concept of "tire fashionization" has recently emerged in the tire industry. On the premise of ensuring the running performance of the tire, it is also required to improve the aesthetics and fashion of the tire pattern. This also puts forward higher requirements on the update speed of the tire pattern. In order to be able to adapt to the industry's increasing requirements for tire renewal capabilities, higher requirements are also placed on the tire tread design and production capacity of tire manufacturers.
目前,轮胎花纹的设计开发流程主要如下:首先由设计人员设计出新的轮胎花纹样式;根据新设计出的花纹,对轮胎进行手工雕刻,生产出试验样品;对试验样品进行试验,收集相关的性能数据;在试验数据达到目标要求的情况下,按照设计花纹来制造模具;最后,将制造好的轮胎模具投入轮胎生产。At present, the design and development process of the tire pattern is mainly as follows: first, the designer designs a new tire pattern pattern; according to the newly designed pattern, the tire is manually carved to produce a test sample; the test sample is tested, and relevant information is collected. Performance data; when the test data meets the target requirements, the mold is manufactured according to the design pattern; finally, the manufactured tire mold is put into tire production.
传统的轮胎花纹设计流程工序多、周期长,无法适应日益频繁的轮胎花纹更新需求。特别是其中的手工雕刻工序,这是造成轮胎花纹设计周期长的主要原因之一,而且,手工雕刻还容易产生尺寸误差,加工出的轮胎花纹的尺寸精度得不到有效控制,会对试验结果的有效性产生较大影响,甚至会产生错误的试验数据。因此,传统的轮胎花纹的设计速度受到很大的制约。The traditional tire pattern design process has many procedures and a long cycle, which cannot meet the increasingly frequent tire pattern update requirements. Especially the manual engraving process, which is one of the main reasons for the long tire pattern design cycle. Moreover, manual engraving is also prone to dimensional errors. If the dimensional accuracy of the processed tire pattern cannot be effectively controlled, it will affect the test results. have a great influence on the effectiveness of the test, and even produce wrong experimental data. Therefore, the design speed of the traditional tire pattern is greatly restricted.
而且,在轮胎翻新中、尤其是在对巨型轮胎进行翻新时,目前通常的手段是由人工进行加工。同样地,人工加工的效率低、加工精度也无法得到保证。Moreover, in tire retreading, especially when retreading giant tires, the usual means are to be processed manually at present. Similarly, the efficiency of manual processing is low, and the processing accuracy cannot be guaranteed.
此外,在轮胎加工过程中,有时会涉及对轮胎花纹的热切加工。在热切加工中,需要将热切刀具设置在合适的热切温度下,并且在热切过程中,要求热切刀具保持恒定的热切温度。如何选择合适的热切温度以及如何确保热切温度保持恒定,这些都是亟待解决的问题。In addition, in the process of tire processing, sometimes hot cutting of tire tread is involved. In the hot cutting process, it is necessary to set the hot cutting tool at a suitable hot cutting temperature, and during the hot cutting process, the hot cutting tool is required to maintain a constant hot cutting temperature. How to choose a suitable heating temperature and how to ensure that the heating temperature is kept constant are problems that need to be solved urgently.
因此,在轮胎生产领域中,需要一种能够提高轮胎花纹加工精度、缩短轮胎花纹设计周期等的轮胎花纹加工系统,并且该轮胎花纹自动加工系统允许根据不同的轮胎选择最适合的热切加工温度,并且在热切加工过程中能够保持加工温度恒定。Therefore, in the field of tire production, there is a need for a tire pattern processing system that can improve the tire pattern processing accuracy, shorten the tire pattern design cycle, etc., and the tire pattern automatic processing system allows the selection of the most suitable hot cutting processing temperature according to different tires. And the processing temperature can be kept constant during the hot cutting process.
发明内容Contents of the invention
本发明是为了解决以上所述的现有技术所存在的问题而作出的。本发明的目的是提供一种轮胎花纹自动加工系统,该系统能够是热切加工过程中热切刀具的操作温度保持恒定。并且进一步地,该系统能够以合适的操作温度来进行热切加工。The present invention is made to solve the problems of the prior art described above. The purpose of the present invention is to provide an automatic tire pattern processing system, which can keep the operating temperature of the hot cutting tool constant during the hot cutting process. And further, the system is capable of heat cutting at an appropriate operating temperature.
在该轮胎花纹自动加工系统中包括热切刀具的温度控制装置,该温度控制装置包括:数控部件;功率调节装置,该功率调节装置与数控部件相连接,从数控部件接收控制信号,并根据控制信号调节对热切刀具的供电参数;以及运行参数监测部件,该运行参数监测设备监测热切刀具的运行参数,并将监测到的运行参数发送给数控部件。The tire pattern automatic processing system includes a temperature control device for a hot cutting tool, the temperature control device includes: a numerical control component; a power regulating device, the power regulating device is connected with the numerical control component, receives a control signal from the numerical control component, and according to the control signal Adjusting the power supply parameters of the hot-cutting tool; and an operating parameter monitoring component, the operating parameter monitoring device monitors the operating parameters of the hot-cutting tool, and sends the monitored operating parameters to the numerical control unit.
通过该温度控制装置,可以准确且高效地调节热切刀具的温度,从而确保热切刀具以合适的温度、例如恒定温度来进行热切加工。Through the temperature control device, the temperature of the hot cutting tool can be adjusted accurately and efficiently, so as to ensure that the hot cutting tool performs hot cutting at an appropriate temperature, for example, a constant temperature.
在一种具体的结构中,功率调节装置可包括:功率调节部件,功率调节部件与数控部件相连接,从数控部件接收控制信号;以及变压器,变压器与功率调节部件相连,使功率调节部件能够对变压器进行操作,改变变压器输出的电压,且变压器向热切刀具供应电压。In a specific structure, the power adjustment device may include: a power adjustment unit, the power adjustment unit is connected with the numerical control unit, and receives a control signal from the numerical control unit; and a transformer, the transformer is connected with the power adjustment unit, so that the power adjustment unit can control the The transformer operates, changes the voltage output by the transformer, and the transformer supplies the voltage to the hot cutter.
具体来说,功率调节部件可以包括温度监测部件和/或电压/电流监测部件,相应地,运行参数可包括热切刀具的操作温度和/或热切刀具的操作电压与操作电流的比值。Specifically, the power regulating component may include a temperature monitoring component and/or a voltage/current monitoring component, and correspondingly, the operating parameters may include the operating temperature of the hot cutting tool and/or the ratio of the operating voltage to the operating current of the hot cutting tool.
或者,功率调节装置为可调节脉冲放电装置,可调节脉冲放电装置与数控部件相连接,接受来自数控部件的控制信号,并依据控制信号调节提供给热切刀具的电流的频率和脉宽中的至少一种。这样,通过调节电流频率和脉宽来间接地调节热切刀具的温度。Alternatively, the power adjustment device is an adjustable pulse discharge device, which is connected to the numerical control component, receives the control signal from the numerical control component, and adjusts at least one of the frequency and pulse width of the current provided to the hot cutting tool according to the control signal. A sort of. In this way, the temperature of the hot cutting tool is indirectly adjusted by adjusting the current frequency and pulse width.
进一步地,温度监测部件为红外热成像仪、热电偶或热电阻,电压/电流监测部件则可为电压/电流变送器或电压电流传感器。Further, the temperature monitoring component is an infrared thermal imager, a thermocouple or a thermal resistance, and the voltage/current monitoring component may be a voltage/current transmitter or a voltage and current sensor.
本发明的轮胎花纹自动加工系统包括如上的温度控制装置。其中,数控部件和功率调节部件中的至少一个可集成在轮胎花纹自动加工系统的控制单元中。The tire pattern automatic processing system of the present invention includes the above temperature control device. Wherein, at least one of the numerical control component and the power adjustment component can be integrated into the control unit of the tire pattern automatic processing system.
本发明还涉及使用上述控制装置来控制热切刀具的温度的方法,该方法包括如下步骤:a.选择热切刀具的设定运行参数;b.在进行热切加工的过程中,由运行参数监测部件监测热切刀具的实际运行参数;c.将实际运行参数与设定运行参数比较;以及d.根据步骤c中的比较结果,由数控部件控制通过功率调节装置来调节对热切刀具的供电参数。The present invention also relates to a method for using the above-mentioned control device to control the temperature of the hot cutting tool, the method comprising the following steps: a. Selecting the set operating parameters of the hot cutting tool; b. During the hot cutting process, monitoring by the operating parameter monitoring component The actual operating parameters of the hot cutting tool; c. comparing the actual operating parameters with the set operating parameters; and d. according to the comparison result in step c, the numerical control unit controls the power supply parameters to the hot cutting tool through the power adjustment device.
其中,上述步骤a可进一步包括如下步骤:e.将热切刀具切换到手动模式;以及f.为热切刀具设定一个操作温度,然后进行切割实验,若切割实验表明该操作温度不合适,则重新选择操作温度,并再次进行切割实验,而若切割实验表明该操作温度合适,则将热切刀具在此操作温度下的运行参数作为设定运行参数,并将该设定运行参数记录到数控部件中。Wherein, the above-mentioned step a may further include the following steps: e. switch the hot cutting tool to manual mode; Select the operating temperature, and conduct the cutting experiment again, and if the cutting experiment shows that the operating temperature is suitable, then use the operating parameters of the hot cutting tool at this operating temperature as the set operating parameters, and record the set operating parameters in the CNC components .
而在步骤d中:若实际操作参数大于设定操作参数,则数控部件向功率调节装置输出使热切刀具的供电参数减小的信号,并通过功率调节装置使热切刀具的供电参数减小,直至实际操作参数等于设定操作参数;若实际操作参数小于设定操作参数,则数控部件向功率调节部件输出使热切刀具的供电参数增大的信号,并通过功率调节部件使热切刀具的供电参数增大,直至实际操作参数等于设定操作参数;若实际操作参数等于设定操作参数,数控部件不动作。And in step d: if the actual operating parameter is greater than the set operating parameter, the numerical control component outputs a signal to the power regulating device to reduce the power supply parameter of the hot cutting tool, and the power supply parameter of the hot cutting tool is reduced through the power regulating device until The actual operating parameter is equal to the set operating parameter; if the actual operating parameter is less than the set operating parameter, the numerical control component outputs a signal to the power adjustment component to increase the power supply parameter of the hot cutting tool, and the power supply parameter of the hot cutting tool increases through the power adjustment component. Large until the actual operating parameter is equal to the set operating parameter; if the actual operating parameter is equal to the set operating parameter, the CNC components will not act.
关于对热切刀具的操作参数的调节,可以通过功率调节部件和变压器的组合来实现,其中调节变压器对热切刀具的的输出电压。Regarding the adjustment of the operating parameters of the hot cutting tool, it can be realized through the combination of the power adjustment component and the transformer, wherein the output voltage of the transformer to the hot cutting tool is adjusted.
或者,可以通过设置可调节脉冲放电装置的来实现热切刀具的操作参数的调节,其中调节脉冲放电装置依据控制信号调节提供给热切刀具的电流的频率和脉宽中的至少一种。Alternatively, the adjustment of the operating parameters of the hot cutting tool can be realized by setting an adjustable pulse discharge device, wherein the adjustable pulse discharge device adjusts at least one of the frequency and pulse width of the current supplied to the hot cutting tool according to the control signal.
其中,以上所述的设定运行参数和实际运行参数可以是热切刀具的操作温度,也可以是热切刀具运行时电压和电流的比值,该比值与热切刀具的操作温度相对应。Wherein, the above-mentioned set operating parameters and actual operating parameters may be the operating temperature of the hot cutting tool, or the ratio of voltage and current when the hot cutting tool is running, and the ratio corresponds to the operating temperature of the hot cutting tool.
通过上述轮胎花纹自动加工系统的热切刀具的温度控制装置以及由该控制装置所实施的温度控制方法,可以在进行热切加工的过程中保持热切刀具的温度恒定,并且还进一步地使热切刀具能够以合适的操作温度进行热切加工。Through the temperature control device of the hot cutting tool of the tire pattern automatic processing system and the temperature control method implemented by the control device, the temperature of the hot cutting tool can be kept constant during the hot cutting process, and the hot cutting tool can be further Appropriate operating temperature for hot cutting.
附图说明Description of drawings
图1示出了本发明的轮胎花纹自动加工系统的正视图。Fig. 1 shows a front view of the tire pattern automatic processing system of the present invention.
图2是图1所示轮胎花纹自动加工系统的俯视图。Fig. 2 is a top view of the tire pattern automatic processing system shown in Fig. 1 .
图3示出了轮胎花纹自动加工系统的热切刀具温度控制装置的示意性结构框图。Fig. 3 shows a schematic structural block diagram of the temperature control device for the hot cutting tool of the tire pattern automatic processing system.
图4~6示出了本发明的热切刀具温度控制方法的第一实施例的流程图,图4示出的是该方法的总体流程,图5示出了该方法的设定合适的操作温度的步骤的具体流程,而图6则示出了控制热切刀具处于恒温的步骤的具体流程。Fig. 4~6 has shown the flow chart of the first embodiment of the hot cutting tool temperature control method of the present invention, and what Fig. 4 has shown is the general flow of this method, and Fig. 5 has shown the setting suitable operating temperature of this method The specific flow of the steps, and Fig. 6 shows the specific flow of the step of controlling the hot cutting tool to be at a constant temperature.
图7和8示出了本发明的热切刀具温度控制方法的第二实施例的流程图,其中,图7示出了该方法的设定合适的操作温度的步骤的具体流程,而图8则示出了控制热切刀具处于恒温的步骤的具体流程。。Fig. 7 and 8 have shown the flow chart of the second embodiment of the temperature control method of hot cutting tool of the present invention, wherein, Fig. 7 has shown the concrete flow of the step of setting suitable operating temperature of this method, and Fig. 8 is The specific flow of the step of controlling the hot cutting tool to be at a constant temperature is shown. .
具体实施方式Detailed ways
<第一实施例><First embodiment>
图1示出了本发明的第一实施例的轮胎花纹自动加工系统1。该轮胎花纹自动加工系统1包括加工组件10和轮胎支座30,加工组件10可沿至少一个方向运动地安装在龙门结构50上。轮胎花纹自动加工系统1还包括可通过有线或无线的方式对加工组件10和轮胎支座30的动作进行控制的控制单元40。Fig. 1 shows a tire pattern automatic processing system 1 according to the first embodiment of the present invention. The tire pattern automatic processing system 1 includes a processing assembly 10 and a tire support 30, and the processing assembly 10 is mounted on a gantry structure 50 so as to be movable in at least one direction. The tire pattern automatic processing system 1 also includes a control unit 40 that can control the actions of the processing assembly 10 and the tire support 30 in a wired or wireless manner.
加工组件10包括滑枕11,该滑枕11安装在龙门结构50的横梁51上,并可沿水平方向X在横梁51上滑动,从而在水平方向上靠近或远离安装在轮胎支座30上的轮胎。在滑枕11上连接有可沿竖直方向Z运动的立柱12,从而立柱12可在竖直方向上靠近或远离轮胎。在立柱12的下端设置有主轴加工单元13,该主轴加工单元13较佳地可绕旋转轴线B旋转。The machining assembly 10 includes a ram 11 mounted on a crossbeam 51 of the gantry structure 50 and can slide on the crossbeam 51 in the horizontal direction X so as to approach or move away from the tire mounted on the tire support 30 in the horizontal direction. tire. A column 12 that can move along the vertical direction Z is connected to the ram 11 , so that the column 12 can approach or move away from the tire in the vertical direction. A spindle processing unit 13 is provided at the lower end of the column 12 , and the spindle processing unit 13 is preferably rotatable around a rotation axis B. As shown in FIG.
龙门结构50还包括至少两个固定立柱52,以支承横梁51。The gantry structure 50 also includes at least two fixed columns 52 to support the beam 51 .
在图1所示的结构中,轮胎支座30支承水平放置的轮胎。并且,该轮胎支座30可使轮胎绕旋转轴线C,如图2中的俯视图所示的。当然,也可将加工组件10设置成使主轴加工单元13能够沿着轮胎的周向运动,其效果与轮胎绕轴线C旋转相同。In the configuration shown in FIG. 1, the tire mount 30 supports a tire positioned horizontally. Also, this tire mount 30 enables the tire to revolve around the axis of rotation C, as shown in the top view in FIG. 2 . Of course, the machining assembly 10 can also be arranged so that the spindle machining unit 13 can move along the tire's circumferential direction, and the effect is the same as the tire's rotation around the axis C.
在以上公开的轮胎花纹自动加工系统1的结构中包括一个加工组件10,可以根据不同的加工需要在该加工组件10可替换地安装各种主轴加工单元13,例如铣削加工单元、热切加工单元等。不过该轮胎花纹自动加工系统1也可包括多个加工组件10,这些加工组件10上分别设置不同的主轴加工单元13,用于进行不同类型的加工操作,例如可以包括两个加工组件10,其中一个加工组件10上设置铣削加工单元,另一个加工组件10上设置热切加工单元。The structure of the above-disclosed automatic tire pattern processing system 1 includes a processing assembly 10, and various spindle processing units 13 can be replaced on the processing assembly 10 according to different processing needs, such as milling processing units, hot cutting processing units, etc. . However, the tire pattern automatic processing system 1 may also include a plurality of processing assemblies 10, and different spindle processing units 13 are respectively arranged on these processing assemblies 10 for performing different types of processing operations. For example, it may include two processing assemblies 10, wherein One processing assembly 10 is provided with a milling processing unit, and the other processing assembly 10 is provided with a hot cutting processing unit.
图3示出了本发明的轮胎花纹自动加工系统1中的用来控制热切加工单元上的热切刀具的温度的各部件的示意性结构框图。如图3所示,轮胎花纹自动加工系统1的热切刀具温度控制装置包括数控部件41,该数控部件41与功率调节部件42相连,例如可通过有线或无线的方式相连接,从而数控部件41能够向功率调节部件42发送调节信号。进而,功率调节部件42与变压器43相连接,该连接方式同样可以是有线的或无线的,从而允许功率调节部件42对变压器43进行操作。变压器43向安装在主轴加工单元13上的热切刀具14供应电力,并且该变压器43输出的电压可调节,如将在以下详细公开的。该变压器43的一种具体形式为脉冲变压器,也可以是其它类型电压调节装置,例如晶闸管调压器等。Fig. 3 shows a schematic structural block diagram of various components used to control the temperature of the hot cutting tool on the hot cutting processing unit in the automatic tire pattern processing system 1 of the present invention. As shown in Figure 3, the hot cutting tool temperature control device of the tire pattern automatic processing system 1 includes a numerical control component 41, which is connected to a power adjustment component 42, for example, can be connected in a wired or wireless manner, so that the numerical control component 41 can The adjustment signal is sent to the power adjustment unit 42 . Furthermore, the power conditioning unit 42 is connected to the transformer 43 , which can also be wired or wireless, so as to allow the power conditioning unit 42 to operate the transformer 43 . The transformer 43 supplies power to the hot cutting tool 14 installed on the spindle processing unit 13, and the voltage output by the transformer 43 is adjustable, as will be disclosed in detail below. A specific form of the transformer 43 is a pulse transformer, and may also be other types of voltage regulators, such as thyristor voltage regulators.
在本发明中,数控部件41和功率调节部件42可设置在控制单元40中,或者也可分开设置。In the present invention, the numerical control component 41 and the power regulation component 42 can be set in the control unit 40, or can also be set separately.
热切刀具温度控制装置中还包括温度检测部件44,该温度检测部件44的具体形式可以例如是红外热成像仪、热电偶、热电阻等。该温度检测部件44可设置在热切刀具14附近,以检测热切刀具14的运行温度。并且,该温度检测部件44可通过有线或无线的方式与数控部件41相通讯,将检测到的热切刀具14的温度信息传递给数控部件41。The hot cutting tool temperature control device also includes a temperature detection component 44 , and the specific form of the temperature detection component 44 can be, for example, an infrared thermal imager, a thermocouple, a thermal resistance, and the like. The temperature detecting component 44 can be arranged near the hot cutting tool 14 to detect the operating temperature of the hot cutting tool 14 . Moreover, the temperature detection component 44 can communicate with the numerical control component 41 through wired or wireless means, and transmit the detected temperature information of the hot cutting tool 14 to the numerical control component 41 .
此外,作为对功率调节部件42和变压器43的替代方案,也可设置可调节脉冲放电装置(未示出),该可调节脉冲放电装置与数控部件41相连接,接收来自数控部件41的控制信号。根据该控制信号,可调节脉冲放电装置可调节供应给热切刀具的电流的放电频率和/或脉宽,即,通过控制热切刀具的供电参数来控制其温度。In addition, as an alternative to the power adjustment unit 42 and the transformer 43, an adjustable pulse discharge device (not shown) may also be provided, which is connected to the numerical control unit 41 and receives a control signal from the numerical control unit 41 . According to the control signal, the adjustable pulse discharge device can adjust the discharge frequency and/or pulse width of the current supplied to the hot cutting tool, that is, control its temperature by controlling the power supply parameters of the hot cutting tool.
下面将描述本发明的热切刀具温度控制方法。The temperature control method of the hot cutting tool of the present invention will be described below.
如图4所示,该本发明的热切刀具14温度控制方法总体上可分为两个部分。首先,在步骤100中,为热切刀具14设定合适的操作温度,然后,在步骤200中,对操作过程中的热切刀具14进行控制,以使其处于恒温状态。As shown in FIG. 4 , the method for controlling the temperature of the hot cutting tool 14 of the present invention can generally be divided into two parts. Firstly, in step 100, an appropriate operating temperature is set for the hot-cutting knife 14, and then, in step 200, the hot-cutting knife 14 during operation is controlled so that it is in a constant temperature state.
图5示出了设定操作温度的具体步骤。首先,在步骤110中,在热切刀具14已被安装到主轴加工单元13上的状态下,将热切刀具14的工作模式切换到手动模式。接着,在步骤120中,为热切刀具14设置一个操作温度,然后进行切割实验,以判定该操作温度是否合适。若实验结果表明该操作温度不合适,则在步骤130中调整热切刀具14的操作温度,再返回到步骤120再次进行切割实验。若实验结果表明该操作温度是合适的,则在步骤140中将该操作温度作为设定温度T1记录下来,例如将该设定温度T1记录到数控部件41中的参数表中。该设定温度T1可以是在步骤120和130中进行温度设置时由操作人员直接读取的,也可以是由温度检测部件44检测并传输给数控部件41。Fig. 5 shows the specific steps of setting the operating temperature. First, in step 110 , in the state that the hot cutting tool 14 has been installed on the spindle processing unit 13 , the working mode of the hot cutting tool 14 is switched to the manual mode. Next, in step 120, an operating temperature is set for the hot cutting tool 14, and then a cutting experiment is performed to determine whether the operating temperature is appropriate. If the test result shows that the operating temperature is not suitable, adjust the operating temperature of the hot cutting tool 14 in step 130, and then return to step 120 to perform the cutting experiment again. If the experimental results show that the operating temperature is appropriate, then in step 140 record the operating temperature as the set temperature T1, for example record the set temperature T1 in the parameter table in the numerical control unit 41 . The set temperature T1 can be directly read by the operator when setting the temperature in steps 120 and 130 , or can be detected by the temperature detection unit 44 and transmitted to the numerical control unit 41 .
接着,图6示出了在进行热切加工时对热切刀具14的操作温度进行控制以保持该操作温度恒定的方法。如图6所示,在设定好操作温度之后,在步骤210中将热切刀具14的工作模式切换到自动模式,以进行轮胎花纹的热切。然后,在步骤220中,对热切过程中的热切刀具14的实际温度T2进行测量。其中,对实际温度T2的测量是在步骤230中,将所测得的热切刀具14实际温度T2与设定温度T1进行比较。该比较可以由数控部件41来进行。Next, FIG. 6 shows a method of controlling the operating temperature of the hot cutting tool 14 to keep the operating temperature constant when the hot cutting process is performed. As shown in FIG. 6 , after the operating temperature is set, in step 210 , the working mode of the hot cutting tool 14 is switched to the automatic mode, so as to hot cut the tire pattern. Then, in step 220, the actual temperature T2 of the hot cutting tool 14 during the hot cutting process is measured. The actual temperature T2 is measured by comparing the measured actual temperature T2 of the hot cutting tool 14 with the set temperature T1 in step 230 . This comparison can be performed by the numerical control unit 41 .
若比较的结果是实际温度T2大于设定温度T1,则数控部件41向功率调节部件42输出有关电压值减小的信号(步骤240)。在接到有关电压值减小的信号之后,功率调节部件42动作,例如其晶闸管开度减小,从而使变压器43输出的电压值减小(步骤250),直到热切刀具14的实际温度T2与设定温度T1相同(步骤280)。If the result of the comparison is that the actual temperature T2 is greater than the set temperature T1, the numerical control unit 41 outputs a signal related to a decrease in the voltage value to the power adjustment unit 42 (step 240). After receiving the signal that the relevant voltage value decreases, the power regulating part 42 acts, for example, its thyristor opening decreases, thereby the voltage value output by the transformer 43 decreases (step 250), until the actual temperature T2 of the hot cutting tool 14 is equal to The set temperature T1 is the same (step 280).
若比较的结果是实际温度T2小于设定温度T1,则数控部件41向功率调节部件42输出有关电压值增大的信号(步骤260)。在接到有关电压值增大的信号之后,功率调节部件42动作,例如其晶闸管开度增大,从而使变压器43输出的电压值增大(步骤270),直到热切刀具14的实际温度T2与设定温度T1相同(步骤280)。If the result of the comparison is that the actual temperature T2 is lower than the set temperature T1, the numerical control component 41 outputs a signal related to an increase in the voltage value to the power regulation component 42 (step 260). After receiving the signal that the relevant voltage value increases, the power regulating part 42 acts, for example, its thyristor opening increases, thereby the voltage value output by the transformer 43 increases (step 270), until the actual temperature T2 of the hot cutting tool 14 is equal to The set temperature T1 is the same (step 280).
而若比较的结果是实际温度T2与设定温度T1相等,则数控部件41不进行任何动作,该温度控制方法直接进入步骤280。If the result of the comparison is that the actual temperature T2 is equal to the set temperature T1 , the numerical control unit 41 does not perform any actions, and the temperature control method directly enters step 280 .
替代地,在上述调节温度的步骤,当用可调节脉冲放电装置来替代功率调节部件和变压器而作为功率调节装置时,通过控制向热切刀具14的供电频率和脉宽来调节对该热切刀具14的供电参数,由此进而控制热切刀具的温度。Alternatively, in the above-mentioned step of adjusting the temperature, when an adjustable pulse discharge device is used to replace the power adjustment component and the transformer as the power adjustment device, by controlling the frequency and pulse width of the power supply to the hot cutting tool 14, the temperature of the hot cutting tool 14 is adjusted. The power supply parameters, thereby controlling the temperature of the hot cutting tool.
在以上所描述的方法中,所提到的设定温度T1和实际温度T2可以具体地指热切刀具14的高点温度。In the method described above, the mentioned set temperature T1 and actual temperature T2 may specifically refer to the high point temperature of the hot cutting tool 14 .
此外,在以上方法中,设定合适的操作温度的步骤是手动进行的,但也有可能半自动或自动进行设置。例如,在步骤120中,由操作人员来判定热切温度是否合适,然后可由数控部件41以预定的调节量来自动调整热切工具14的操作温度。甚至,还可由数控部件41来自动判断热切温度是否合适,这可通过在数控部件41中预先输入加工标准参数来实现。这些加工参数例如可包括轮胎花纹深度、宽度、光滑度等。Furthermore, in the above method, the step of setting an appropriate operating temperature is performed manually, but it is also possible to perform the setting semi-automatically or automatically. For example, in step 120, the operator determines whether the hot cutting temperature is appropriate, and then the numerical control unit 41 can automatically adjust the operating temperature of the hot cutting tool 14 with a predetermined adjustment amount. Even, the numerical control component 41 can also automatically judge whether the hot cutting temperature is appropriate, which can be realized by inputting the processing standard parameters in the numerical control component 41 in advance. These processing parameters may include, for example, tread depth, width, smoothness, and the like.
<第二实施例><Second Embodiment>
下面将对本发明的第二实施例进行描述。该第二实施例涉及对热切刀具14的操作温度的另一种控制方法,该控制方法可以是对第一实施例中的控制方法的替代,也可以是附加的控制方法。总体来说,在第二实施例中,是基于热切刀具14操作时的电压和电流值来实现对热切刀具的操作温度的间接控制,相应地,在第二实施例中,用电压/电流检测部件来替代第一实施例中的温度检测部件,或者也可以在温度检测部件的基础上再额外设置电压/电流检测部件。A second embodiment of the present invention will be described below. The second embodiment relates to another control method for the operating temperature of the hot cutting tool 14, which can be a substitute for the control method in the first embodiment, or an additional control method. Generally speaking, in the second embodiment, the indirect control of the operating temperature of the hot cutting tool is realized based on the voltage and current values when the hot cutting tool 14 is in operation. Correspondingly, in the second embodiment, voltage/current detection is used components instead of the temperature detection components in the first embodiment, or an additional voltage/current detection component may be provided on the basis of the temperature detection components.
第二实施例的方法也包括操作温度设定的步骤和操作温度控制的步骤。如图7所示,在进行操作温度的设定时,在步骤110’中将热切刀具14的工作模式切换为手动模式,然后在步骤120’中为热切刀具14设置一个操作温度,然后进行切割实验,以判定该操作温度是否合适。若实验结果表明该操作温度不合适,则在步骤130’中调整热切刀具14的操作温度,再返回到步骤120’再次进行切割实验。若实验结果表明该操作温度是合适的,则在步骤140’中对此时热切刀具14中的电压U1和电流I1进行测量,并由例如数控部件41记录下所测得的电压U1和电流I1,数控部件41将电压U1和电流I1的比值作为设定比值X1记录下来。The method of the second embodiment also includes the steps of operating temperature setting and operating temperature control. As shown in Figure 7, when carrying out the setting of operating temperature, in step 110 ', the working mode of hot-cutting cutter 14 is switched to manual mode, then in step 120 ', set an operating temperature for hot-cutting cutter 14, then cut Experiment to determine if the operating temperature is appropriate. If the experimental result shows that the operating temperature is not suitable, then adjust the operating temperature of the hot cutting tool 14 in step 130', and then return to step 120' to perform the cutting experiment again. If the experimental results show that the operating temperature is suitable, then in step 140', the voltage U1 and current I1 in the hot cutting tool 14 at this time are measured, and the measured voltage U1 and current I1 are recorded by, for example, the numerical control unit 41 , the numerical control unit 41 records the ratio of the voltage U1 to the current I1 as the set ratio X1.
然后,如图8所示,在设定好操作温度之后,在步骤210’中将热切刀具14的工作模式切换到自动模式,以进行轮胎花纹的热切。然后,在步骤220’中,对热切过程中的热切刀具14上的实际电压U2和实际电流I2进行测量,并获得实际电压U2和实际电流I2的比值,作为实际比值X2。其中,可通过电压/电流变送器、电压/电流传感器等测量部件来进行对电压和电流的测量,而电压和电流的比值的计算和存储可由数控部件41来完成。接着,在步骤230’中,将所获得的实际比值X2与设定比值X1进行比较。该比较也可以由数控部件41来进行。Then, as shown in Figure 8, after the operating temperature is set, the working mode of the hot cutting tool 14 is switched to the automatic mode in step 210', so as to hot cut the tire pattern. Then, in step 220', the actual voltage U2 and actual current I2 on the hot cutting tool 14 during the hot cutting process are measured, and the ratio of the actual voltage U2 to the actual current I2 is obtained as the actual ratio X2. Among them, voltage and current can be measured by measuring components such as voltage/current transmitters and voltage/current sensors, and the calculation and storage of the ratio of voltage and current can be completed by the numerical control component 41 . Next, in step 230', the obtained actual ratio X2 is compared with the set ratio X1. This comparison can also be carried out by the numerical control unit 41 .
若比较的结果是实际比值X2大于设定比值X1,则数控部件41向功率调节部件42输出有关电压值减小的信号(步骤240’)。在接到有关电压值减小的信号之后,功率调节部件42的晶闸管开度减小,进而使变压器43输出的电压值减小(步骤250’),直到热切刀具14的实际比值X2与设定比值X1相同(步骤280’)。If the result of the comparison is that the actual ratio X2 is greater than the set ratio X1, then the numerical control unit 41 outputs a signal to the power adjustment unit 42 about the decrease of the voltage value (step 240'). After receiving the signal that the relevant voltage value decreases, the opening of the thyristor of the power regulating part 42 decreases, and then the voltage value output by the transformer 43 decreases (step 250'), until the actual ratio X2 of the hot cutting tool 14 is equal to the set value X2. The ratio X1 is the same (step 280').
若比较的结果是实际比值X2小于设定比值X1,则数控部件41向功率调节部件42输出有关电压值增大的信号(步骤260’)。在接到有关电压值增大的信号之后,功率调节部件42的晶闸管开度增大,进而使变压器43输出的电压值增大(步骤270’),直到热切刀具14的实际比值X2与设定比值X1相同(步骤280’)。If the result of the comparison is that the actual ratio X2 is smaller than the set ratio X1, the numerical control unit 41 outputs a signal related to an increase in the voltage value to the power adjustment unit 42 (step 260'). After receiving the signal that the relevant voltage value increases, the opening of the thyristor of the power regulating part 42 increases, and then the voltage value output by the transformer 43 increases (step 270 '), until the actual ratio X2 of the hot cutting tool 14 is equal to the set value. The ratio X1 is the same (step 280').
而若比较的结果是实际比值X2与设定比值X1相等,则数控部件41不进行任何动作,该温度控制方法直接进入步骤280’。And if the result of the comparison is that the actual ratio X2 is equal to the set ratio X1, then the numerical control component 41 does not perform any action, and the temperature control method directly enters step 280'.
可以看到,在第二实施例中,通过检测热切刀具14的电压和电流值来实现对热切刀具14的温度控制,具体是通过监测热切刀具14的电压和电流之间的比值,来实现对热切刀具14的温度控制,以保持热切刀具14恒温。此时,以电压/电流变送器或电压/电流传感器作为热切刀具14运行参数监测部件。It can be seen that in the second embodiment, the temperature control of the hot cutting tool 14 is realized by detecting the voltage and current value of the hot cutting tool 14, specifically by monitoring the ratio between the voltage and current of the hot cutting tool 14, to realize the temperature control of the hot cutting tool 14. The temperature control of the hot cutter 14 is to keep the constant temperature of the hot cutter 14. At this time, a voltage/current transmitter or a voltage/current sensor is used as the operating parameter monitoring component of the hot cutting tool 14 .
进一步地,可以同时使用热切刀具14的操作温度和热切刀具14的操作电压和电流来作为控制参数,例如,可以将操作温度作为主要控制参数,将操作电压和电流作为辅助控制参数,等等。Further, the operating temperature of the hot cutting tool 14 and the operating voltage and current of the hot cutting tool 14 can be used as control parameters at the same time, for example, the operating temperature can be used as the main control parameter, and the operating voltage and current can be used as auxiliary control parameters, etc.
Claims (13)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610780618.3A CN107791310A (en) | 2016-08-31 | 2016-08-31 | Tyre tread automatic processing system and its fervent cutter temprature control method and device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610780618.3A CN107791310A (en) | 2016-08-31 | 2016-08-31 | Tyre tread automatic processing system and its fervent cutter temprature control method and device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107791310A true CN107791310A (en) | 2018-03-13 |
Family
ID=61528511
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610780618.3A Pending CN107791310A (en) | 2016-08-31 | 2016-08-31 | Tyre tread automatic processing system and its fervent cutter temprature control method and device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107791310A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113370310A (en) * | 2021-06-23 | 2021-09-10 | 广州千宝机械实业有限公司 | Temperature control system and control method for plate hot cutting machine |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5288660A (en) * | 1976-01-14 | 1977-07-25 | Enshu Seisaku Kk | Temperature controlling device for heat cutter of water jet loom |
TW392561U (en) * | 1999-03-26 | 2000-06-01 | Guo Ming Shiang | Thermal cutting and sealing machine with automatic temperature control |
CN201644962U (en) * | 2010-01-19 | 2010-11-24 | 群基精密工业(苏州)有限公司 | Vertical tire mould electric discharge machine |
CN202877608U (en) * | 2012-09-29 | 2013-04-17 | 代志高 | Four-axis vertical CNC (Computer Numerical Control) engraving and milling machine applied to tire moulds |
TWM470000U (en) * | 2013-05-29 | 2014-01-11 | qiu-fu Zheng | Constant temperature thermal processing equipment and thermal processing mold suitable for the same |
CN104765391A (en) * | 2015-02-12 | 2015-07-08 | 重庆交通大学 | Long-distance temperature control system of machine machining tool |
CN105700584A (en) * | 2014-11-26 | 2016-06-22 | 中国科学院沈阳自动化研究所 | Temperature control circuit and temperature control method for hot knife mechanism |
CN205989373U (en) * | 2016-08-31 | 2017-03-01 | 山东豪迈机械科技股份有限公司 | Tyre tread automatic processing system and its fervent cutter temperature control equipment |
-
2016
- 2016-08-31 CN CN201610780618.3A patent/CN107791310A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5288660A (en) * | 1976-01-14 | 1977-07-25 | Enshu Seisaku Kk | Temperature controlling device for heat cutter of water jet loom |
TW392561U (en) * | 1999-03-26 | 2000-06-01 | Guo Ming Shiang | Thermal cutting and sealing machine with automatic temperature control |
CN201644962U (en) * | 2010-01-19 | 2010-11-24 | 群基精密工业(苏州)有限公司 | Vertical tire mould electric discharge machine |
CN202877608U (en) * | 2012-09-29 | 2013-04-17 | 代志高 | Four-axis vertical CNC (Computer Numerical Control) engraving and milling machine applied to tire moulds |
TWM470000U (en) * | 2013-05-29 | 2014-01-11 | qiu-fu Zheng | Constant temperature thermal processing equipment and thermal processing mold suitable for the same |
CN105700584A (en) * | 2014-11-26 | 2016-06-22 | 中国科学院沈阳自动化研究所 | Temperature control circuit and temperature control method for hot knife mechanism |
CN104765391A (en) * | 2015-02-12 | 2015-07-08 | 重庆交通大学 | Long-distance temperature control system of machine machining tool |
CN205989373U (en) * | 2016-08-31 | 2017-03-01 | 山东豪迈机械科技股份有限公司 | Tyre tread automatic processing system and its fervent cutter temperature control equipment |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113370310A (en) * | 2021-06-23 | 2021-09-10 | 广州千宝机械实业有限公司 | Temperature control system and control method for plate hot cutting machine |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101811282B (en) | Precise numerically-controlled invertible vertical honing equipment | |
CN105269399B (en) | Lathe with warm-operation function | |
CN102205512A (en) | Control device for machine tool | |
CN104708726B (en) | A kind of real-time monitoring tool temperature and the scribing machine of wear intensity and control method | |
CN103100855A (en) | Method of automatic drilling and riveting of large thin-wall parts | |
CN103576615A (en) | Method and system for controlling intelligent adaptability fixed load cutting of toolroom machine | |
TW201405263A (en) | Intelligent adaptive fixed-load cutting control method of machine tool and system thereof | |
CN107791310A (en) | Tyre tread automatic processing system and its fervent cutter temprature control method and device | |
CN203981134U (en) | The wireless Deep Hole Straightness Test Device of a kind of single laser list PSD | |
US20170173907A1 (en) | Self correcting tire buffing apparatus and method | |
US20240116101A1 (en) | Closed-loop Control Method and System for Mold Temperature in Wheel Casting Process | |
CN105278647A (en) | Chip temperature control management method and chip temperature control management system | |
CN108637794B (en) | A kind of milling cutter life control method | |
US11226613B2 (en) | Anomaly detection device, anomaly detection server and anomaly detection method | |
CN205989373U (en) | Tyre tread automatic processing system and its fervent cutter temperature control equipment | |
CN107633122B (en) | Grinding burn monitoring method based on power signals | |
CN104184123A (en) | Motor, motor motion protection method and device | |
US20190086292A1 (en) | Device and method for evaluating rolling resistance of tire | |
CN111823138A (en) | Cyber-Physical System-Based Production System | |
CN109282742A (en) | Hole inner diameter measuring device and measurement method of the blind hole depth greater than 2 meters | |
CN206912259U (en) | Automotive hub wire drawing repairs all-in-one with brake disc | |
CN205711579U (en) | Milling operation control system and milling car | |
CN105033642B (en) | Automatically-adjusted machining device and machining method for electronic heat radiators | |
CN204546807U (en) | The scribing machine of a kind of Real-Time Monitoring tool temperature and wear intensity | |
CN107775979A (en) | Tyre tread automatic processing system |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180313 |