CN107790703A - The design method of two die casting machines of insert type die casting one man operation and streamline - Google Patents
The design method of two die casting machines of insert type die casting one man operation and streamline Download PDFInfo
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- CN107790703A CN107790703A CN201711108688.5A CN201711108688A CN107790703A CN 107790703 A CN107790703 A CN 107790703A CN 201711108688 A CN201711108688 A CN 201711108688A CN 107790703 A CN107790703 A CN 107790703A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
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Abstract
The present invention relates to the design method of a kind of two die casting machines of insert type die casting one man operation and streamline, comprise the following steps：（1）Design die casting machine layout：Two die casting machine opposites slightly to the right or left are set, and make the die mounting surface of the top clamping plate of two die casting machines is parallel to stagger 3~4 meters；（2）Design mold insert standing time：The node that two die casting machines are placed to mold inserts staggers implementation, standing time interval 4~6 seconds.The present invention fully takes into account the particularity with mold insert die casting, dexterously devise two die casting machines spatially with the layout in action, realize that two die casting machine die casting of an operation are similar or similar part product, take full advantage of artificial finite time, reduce the standby beat of die casting machine, die casting machine mobility is set to reach more than 95%, improve the production efficiency with mold insert die casting, efficiency improves 100%, quantum of output doubles per capita, and for worker without running over long distances, labor intensity is low, stand-by time is reduced, saves the energy.
Description
Technical field
The invention belongs to insert type die-casting technique field, and in particular to a kind of two die casting of insert type die casting one man operation
The design method of machine and streamline.
Background technology
Periphery auxiliary equipment such as soup feeding machine, Release agent spraying machine, extractor or the robot of present die casting machine, although can solve
The certainly automation issues of actuation cycle, but for mold insert die casting (insert type die casting), also exist put mold insert without
Method is all realized and is automatically brought into operation.
Form with insert type die casting is very more；Because aluminium alloy compression casting temperature is high, injection power is big；Mold insert and mould type
The fit clearance of chamber is very small, and it is inadequate to place mold insert positioning precision using robot, it is difficult to implements.Particularly a multi-cavity mold is inlayed more
Part diecast parts, even if placing multiple mold inserts using robot, efficiency is lower.Therefore, it is typically single using manually placing
Or multiple mold inserts, how to solve to place mold insert also just as the bottleneck of efficient die casting.
At present, more die casting machines in factory building or workshop are all and Column Layout.Because aluminium alloy compression casting high temperature, environment are disliked
Bad, general insert type die casting is one man operation's unit die casting, low production efficiency, if two die casting machines of one man operation, then work
People needs to run over long distances, and labor intensity is high, and the stand-by time of die casting equipment is long, and waste die casting equipment sows time and energy
Source.
The content of the invention
In view of the deficiencies in the prior art, the technical problems to be solved by the invention are to provide a kind of people of insert type die casting one
Operate the design method of two die casting machines and streamline.
In order to solve the above technical problems, the technical scheme that the present invention uses is：A kind of insert type die casting one man operation
The design method of two die casting machines, comprises the following steps：
(1) die casting machine layout is designed：Two die casting machine opposites slightly to the right or left are set, and make the mould of the top clamping plate of two die casting machines
Mounting surface is parallel staggers 3~4 meters for tool；
(2) mold insert standing time is designed：The node that two die casting machines are placed to mold inserts staggers implementation, standing time interval 4
~6 seconds.
Preferably, in step (1), the opposite distance of two die casting machines is designed as 1.7~2 meters.
Preferably, in step (2), the actuation cycle of wherein one die casting is designed as automatic release agent spraying → artificial
Put mold insert → manually press loop start button → automatic die assembly → automatically to soup → automatic injection → automatic pressure-maintaining → automatic die sinking
→ automatic part picking, the actuation cycle of another die casting machine is designed as automatic pressure-maintaining → automatic die sinking → automatic part picking → automatic spray
Releasing agent → manually putting mold insert → manually presses loop start button → automatic die assembly → automatically to soup → automatic injection.
Preferably, the design method of insert type die casting two die casting machines of one man operation can also include the steps of：(3)
Design die casting streamline：It is provided for receiving the main conveyor line of the side pressure casting on the outside of a die casting machine wherein, another
It is provided for receiving the auxiliary pipeline of the side pressure casting on the outside of one die casting machine, by middle pipeline by the defeated of auxiliary pipeline
Go out end and be connected to main conveyor line, the die casting that another die casting machine die casting comes out is transported on main conveyor line, the master is defeated
Line sending, auxiliary pipeline and middle pipeline, which are provided with, carries out air-cooled cooling blower to die-casting blank.
Preferably, the main conveyor line is parallel with auxiliary pipeline, and the middle pipeline is perpendicular to auxiliary pipeline with shape
Into 90 degree of streamlines, the auxiliary pipeline and middle pipeline use same set of stepless speed regulating drive device.
Preferably, the outer side of the main conveyor line is provided with an at least die casting and pours heat-extraction system excision equipment.
Preferably, two die casting machines in step (1) are respectively the first die casting machine and the second die casting machine, first die casting
Machine and the second die casting machine are horizontal plunger die casting machine, first die casting machine and the second die casting machine is dip-parallel is arranged in workshop.
Preferably, the inner side outer end of first die casting machine is provided with the first holding furnace, the inner side of second die casting machine
Outer end is provided with the second holding furnace, and first holding furnace and the second holding furnace opposite slightly to the right or left are set, first holding furnace and the
The first escape way to be come in and gone out for personnel, second holding furnace and the first die casting machine are left between inner side the inner of two die casting machines
Inner side the inner between leave for personnel come in and go out the second escape way.
Preferably, the fire door of first holding furnace and the second holding furnace outwardly, first escape way and second
The width of escape way is not less than 0.8 meter.
Preferably, the cover half rear of the die casting machine in step (1) is provided with soup feeding machine, is set above the cover half of the die casting machine
Spraying machine is equipped with, taking mechanical hand is provided with the outside of the die casting machine.
In order to solve the above technical problems, another technical scheme that the present invention uses is：A kind of behaviour of insert type die casting one two
The design method of die casting streamline, using multigroup die casting unit for sharing a main conveyor line, every group of die casting unit is by two
Die casting machine is formed, and every group of two die casting machines are carried out by the design method of above-mentioned two die casting machines of insert type die casting one man operation
Design.
Compared with prior art, the invention has the advantages that：The particularity with mold insert die casting is fully taken into account,
The particularly more insert type die castings of multi-cavity (such as a kind of product of die casting needs to place eight mold inserts), dexterously devise two pressures
Casting machine spatially with the layout in action, realizes that two die casting machine die casting of an operation are similar or similar part product,
Artificial finite time is taken full advantage of, reduces the standby beat of die casting machine, die casting machine mobility is reached more than 95%, improve
Production efficiency with mold insert die casting, efficiency improve 100%, and quantum of output doubles per capita.Worker grasps without running over long distances
Workmanship's displacement is greatly shortened, and labor intensity is low, and die sinking stand-by time is short, only needs 5~6 seconds, reduces stand-by time, lifting
Equipment mobility, save the energy.Meanwhile die casting machine is taken floor space and minimize, it is possible to reduce floor space 30~
40%.
Brief description of the drawings
Fig. 1 is the schematic layout pattern of two die casting machines.
Fig. 2 is the schematic layout pattern of two groups of die casting units.
Marked in figure：101st, the first die casting machine；102nd, the second die casting machine；110th, mould；111st, cover half；112nd, dynamic model；
113rd, top clamping plate；120th, soup feeding machine；130th, spraying machine；140th, taking mechanical hand；201st, the first holding furnace；202nd, the second insulation
Stove；203rd, the first escape way；204th, the second escape way；205th, the fire door of the first holding furnace；206th, the stove of the second holding furnace
Mouthful；207th, thermal baffle；301st, main conveyor line；302nd, auxiliary pipeline；303rd, middle pipeline；400th, die casting pours heat-extraction system and cut
Except equipment；500th, cooling blower；A, the width of each escape way；D, the parallel distance of two sets of die casting land areas；H, two
The distance between die mounting surface of individual top clamping plate；Y, the opposite distance of two die casting machines；Z, between two groups of die casting units
Distance.
Embodiment
In order to allow features described above of the invention and advantage to become apparent, below especially exemplified by embodiment, and coordinate accompanying drawing, make detailed
Carefully it is described as follows.
As shown in figure 1, a kind of design method of two die casting machines of insert type die casting one man operation, comprises the following steps：
(1) die casting machine layout is designed：Two die casting machines 101,102 opposites slightly to the right or left are set, and make two die casting machines 101,102
Top clamping plate die mounting surface it is parallel stagger 3~4 meters, i.e., the distance between die mounting surface of two pieces top clamping plates H is
3.0~4.0 meters, such as 3.5 meters；
(2) mold insert standing time is designed：The node that two die casting machines 101,102 are placed to mold inserts staggers implementation, during placement
Between be spaced 4~6 seconds, such as 5 seconds, stop operative employee's traveling time.
In the present embodiment, in step (1), in order to facilitate operation and reasonable utilization space, by two die casting machines
Opposite distance Y preferably but not limited to be designed as 1.7~2 meters, such as 1.8 meters.
In the present embodiment, in step (2), as shown in Table 1 below, the actuation cycle of wherein one die casting is set
It is calculated as automatic release agent spraying → manually putting mold insert → and manually presses loop start button → automatic die assembly → automatically to soup → from dynamic pressure
→ automatic pressure-maintaining → automatic die sinking → automatic part picking is penetrated, the actuation cycle of another die casting machine is designed as automatic pressure-maintaining → automatic
Mold insert → manually press loop start button → automatic die assembly → automatic is manually put in die sinking → automatic part picking → automatic release agent spraying →
To soup → automatic injection.In design principle, the timing node for putting mold insert is staggered 4~6 seconds, other programs are moved according to extrusion process
Make sequence arrangement.That is two die casting machines are operated simultaneously by the design of respective actuation cycle respectively, such as when wherein one pressure
Another die casting machine at casting machine opposite slightly to the right or left when manually putting mold insert is in automatic die sinking, by that analogy, after worker discharges a mold insert
Another is gone to put mold insert, the perfect mobility for being connected, substantially increasing equipment on the time.
The actuation cycle design of 1 two die casting machines of table
In the present embodiment, the design method of insert type die casting two die casting machines of one man operation, in addition to following step
Suddenly：(3) die casting streamline is designed：Wherein the outside of a die casting machine 101 be provided for receiving the side pressure casting master it is defeated
Line sending 301, it is provided for receiving the auxiliary pipeline 302 of the side pressure casting in the outside of another die casting machine 102, by middle defeated
The output end of auxiliary pipeline 302 is connected to main conveyor line 301 by line sending 303, the pressure that another die casting of die casting machine 102 is come out
Casting is transported on main conveyor line 301, and the main conveyor line 301, auxiliary pipeline 302 and middle pipeline 303 are provided with pair
Die-casting blank carries out air-cooled cooling blower 500, has dexterously been laid out the servicing unit on die casting machine periphery.Wherein, the cooling
Blower fan 500 can be located at the top or side of corresponding pipeline, such as two cooling blowers 500 are set on main conveyor line 301, auxiliary
One cooling blower 500 is set respectively on pipeline 302 and middle pipeline 303, fully die-casting blank is cooled down, prevented
Blank blanching hand, operative employee do not grab blank and are punched out.
In the present embodiment, the main conveyor line 301 in step (3) is parallel with auxiliary pipeline 302, the middle pipeline
303 perpendicular to auxiliary pipeline 302 to form 90 degree of streamlines, 90 degree of streamlines are combined into one again with main conveyor line 301 to be flowed to
Together, die-casting blank is uniformly transported to beside blanking units, is punched material head；The auxiliary pipeline 302 and middle pipeline
303 use same set of stepless speed regulating drive device, and single-power transmission system serves energy-conservation, synchronous effect.Wherein, the master
The outer side of pipeline 301 is provided with an at least die casting and pours heat-extraction system excision equipment 400, such as when two die casting machine die casting
Product difference when set two different die castings pour heat-extraction system excision equipment 400；The die casting pours heat-extraction system excision and set
Standby 400 be blanking units, and the blanking units are punch press or four-column hydraulic press, and the die-casting blank above all pipelines will be through
Heat-extraction system is poured by the punching of artificial or robot after supercooling blower fan 500 is air-cooled, can be by more punchings of a people or robot manipulation
A variety of die castings pour heat-extraction system, the line stream of composition die-casting blank blanking one.
In the present embodiment, the mould matched moulds gap of two die casting machines 101,102 of step (1) should typically stagger 1 meter
More than, i.e., the mould of two die casting machines 101,102 does not allow face, and the parallel distance D of two sets of die casting land areas should not be small
In 1 meter, as far as possible short-distance movement, realize that two die casting of behaviour are carried out in most short distance puts mold insert, equipment mobility is high, and anti-
Only aluminium liquid, which gushes out, hurts sb.'s feelings, and protects personal safety.
In the present embodiment, two die casting machines 101,102 in step (1) are respectively the first die casting machine 101 and the second pressure
Casting machine 102, the die casting machine 102 of the first die casting machine 101 and second is horizontal plunger die casting machine, first die casting machine 101 and
Two die casting machines, the 102 dip-parallel area utilization for being arranged in workshop, improving workshop.
In the present embodiment, the inner side outer end of first die casting machine 101 is provided with the first holding furnace 201, and described second
The inner side outer end of die casting machine 102 is provided with the second holding furnace 202, the opposite slightly to the right or left of 201 and second holding furnace of the first holding furnace 202
Set；The first safety to come in and go out for personnel is left between inner side the inner of the die casting machine 102 of first holding furnace 201 and second to lead to
Road, it is logical that the second safety to come in and go out for personnel is left between inner side the inner of the die casting machine 101 of the second holding furnace 202 and first
Road, the servicing unit on die casting machine periphery dexterously it has been laid out.
In the present embodiment, the fire door 205,206 of the holding furnace 202 of the first holding furnace 201 and second outwardly, is easy to
Conveying aluminum liquid.Wherein, the fire door 206 of second holding furnace 202 is lengthened to extend to the outside of middle streamline 203, is defeated
Aluminium liquid is sent to provide convenient, safety.First holding furnace 201 is easy to positioned at respective soup feeding machine 120 respectively with the second holding furnace 202
Take the position of aluminium liquid.
In the present embodiment, in order to ensure safety of workers and reasonable utilization space, first escape way and second are pacified
The width A of full tunnel is not less than 0.8 meter.Because fire box temperature is up to 600~700 DEG C, worker should not lean on too near, therefore described
The sidepiece of one holding furnace 201 and the second holding furnace 202 towards corresponding escape way is provided with thermal baffle 207, improves work
Make amenity.
In the present embodiment, the cover half rear of the die casting machine 101,102 in step (1) is provided with soup feeding machine 120, described to give
630~670 DEG C of high temperature aluminium liquid is poured into injection in mould matched moulds and melted in the sprue gate of cup by soup machine 120；The die casting machine
101st, spraying machine 130 is provided with above 102 cover half, the spraying machine 130 works in die sinking, first Air blowing cleaning die surface
Impurity, then spray releasing agent；The outside of the die casting machine 101,102 is provided with taking mechanical hand 140, the taking mechanical hand
140 clamp die casting in die sinking and die casting are placed on corresponding pipeline, reset wait pickup afterwards.Above-mentioned gives
Soup machine 120, spraying machine 130 and taking mechanical hand 140 can use existing product.
In the present embodiment, two die casting machines 101,102 in step (2) be able to can also be pressed with the same part of die casting
Same kind of parts is cast, can be with part similar in die casting beat, so that most reasonable disposition acts beat.Two die casting of design alternative
Type, the tonnage of machine 101,102 should approach.Adjust the mold cooling system flow of two die casting machines 101,102, control cooling
Speed is suitable；Two die casting machines 101,102 of adjustment select the spray time of spraying machine spraying releasing agent suitable；To make die casting
Pour heat-extraction system volume, control cooling velocity and mould remaining time approach, the mobile time for putting mold insert is stopped, to play best effective
Fruit.In principle, it is to control die casting machine 101 and die casting machine 102 to put the time of mold insert to stagger 4~6 seconds；It is enough to allow operative employee to move.
As shown in Fig. 2 a kind of insert type die casting one grasps the design method of two die casting streamlines, one is shared using multigroup
The die casting unit of main conveyor line 301, every group of die casting unit are made up of two die casting machines 101,102, every group of two die casting machines
101st, 102 it is designed by the design method of two die casting machines of above-mentioned insert type die casting one man operation.
In the present embodiment, the side of the main conveyor line 301 can have more die castings to pour heat-extraction system with subsection setup and cut
Except equipment 400, to be punched various die-casting blanks.
In the present embodiment, in order to improve comfortable working environment and reasonable utilization space, a behaviour two of two adjacent groups presses
The distance between casting machine group Z is preferably but not limited to designed as 2~3 meters, such as 2.5 meters, more than the walking for stopping aluminium liquid waggon
Ground.
Especially need to say, in actual use, a plurality of insert type die casting one can be set to grasp two die casting in workshop
Streamline.
It is described above, only presently preferred embodiments of the present invention, any formal limitation not is done to the present invention, it is any ripe
Those skilled in the art is known in every case without departing from the content of technical solution of the present invention, and the technical spirit according to the present invention is real to more than
Apply example and make any simple modification, equivalent changes and modifications, should all belong to the covering scope of the present invention.
Claims (10)
1. the design method of two die casting machines of a kind of insert type die casting one man operation, it is characterised in that comprise the following steps：
（1）Design die casting machine layout：Two die casting machine opposites slightly to the right or left are set, and pacify the mould of the top clamping plate of two die casting machines
Dress face is parallel to stagger 3~4 meters；
（2）Design mold insert standing time：The node that two die casting machines are placed to mold inserts staggers implementation, standing time interval 4~6
Second.
2. the design method of two die casting machines of insert type die casting one man operation according to claim 1, it is characterised in that
In step（1）In, the opposite distance of two die casting machines is designed as 1.7~2 meters.
3. the design method of two die casting machines of insert type die casting one man operation according to claim 1, it is characterised in that
In step（2）In, by the actuation cycle of wherein one die casting be designed as automatic release agent spraying → manually put mold insert → manually by
Loop start button → automatic die assembly → and automatically to soup → automatic injection → automatic pressure-maintaining → automatic die sinking → automatic part picking, will be another
The actuation cycle of one die casting machine is designed as automatic pressure-maintaining → automatic die sinking → automatic part picking → automatic release agent spraying → and manually put
Mold insert → artificial presses loop start button → automatic die assembly → automatically to soup → automatic injection.
4. the design method of two die casting machines of insert type die casting one man operation according to claim 1, it is characterised in that
It is further comprising the steps of：（3）Design die casting streamline：It is provided for receiving side pressure casting on the outside of a die casting machine wherein
The main conveyor line of part, it is provided for receiving the auxiliary pipeline of the side pressure casting on the outside of another die casting machine, by middle defeated
The output end of auxiliary pipeline is connected to main conveyor line by line sending, and the die casting that another die casting machine die casting comes out is transported into master
On pipeline, the main conveyor line, auxiliary pipeline and middle pipeline, which are provided with, carries out air-cooled cooling wind to die-casting blank
Machine.
5. the design method of two die casting machines of insert type die casting one man operation according to claim 4, it is characterised in that
The main conveyor line is parallel with auxiliary pipeline, and the middle pipeline is perpendicular to auxiliary pipeline to form 90 degree of streamlines, institute
State auxiliary pipeline and middle pipeline uses same set of stepless speed regulating drive device.
6. the design method of insert type die casting two die casting machines of one man operation according to claim 4 or 5, its feature exist
In the outer side of the main conveyor line is provided with an at least die casting and pours heat-extraction system excision equipment.
7. the design method of two die casting machines of insert type die casting one man operation according to claim 1, it is characterised in that
Step（1）In two die casting machines be respectively the first die casting machine and the second die casting machine, first die casting machine and the second die casting machine
It is horizontal plunger die casting machine, first die casting machine and the second die casting machine is dip-parallel is arranged in workshop；First die casting machine
Inner side outer end be provided with the first holding furnace, the inner side outer end of second die casting machine is provided with the second holding furnace, described first
Holding furnace and the second holding furnace opposite slightly to the right or left are set, and are left between inner side the inner of first holding furnace and the second die casting machine for people
The first escape way that member comes in and goes out, leave what is come in and gone out for personnel between inner side the inner of second holding furnace and the first die casting machine
Second escape way.
8. the design method of two die casting machines of insert type die casting one man operation according to claim 7, it is characterised in that
Outwardly, the width of first escape way and the second escape way is or not the fire door of first holding furnace and the second holding furnace
Less than 0.8 meter.
9. the design method of two die casting machines of insert type die casting one man operation according to claim 1, it is characterised in that
Step（1）In the cover half rear of die casting machine be provided with soup feeding machine, be provided with spraying machine above the cover half of the die casting machine, it is described
Taking mechanical hand is provided with the outside of die casting machine.
10. a kind of insert type die casting one grasps the design method of two die casting streamlines, it is characterised in that shares one using multigroup
The die casting unit of main conveyor line, every group of die casting unit are made up of two die casting machines, and every group of two die casting machines press claim 1
The design methods of insert type die casting two die casting machines of one man operation be designed.
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| CN201711108688.5A CN107790703B (en) | 2017-11-11 | 2017-11-11 | The method of two die casting machines of one man operation |
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| CN201711108688.5A CN107790703B (en) | 2017-11-11 | 2017-11-11 | The method of two die casting machines of one man operation |
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| CN111872351A (en) * | 2020-07-24 | 2020-11-03 | 莆田市荣兴机械有限公司 | Die-casting mechanism is sent in mold insert arrangement clamp of shoe piece of drum brake |
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| CN107790703B (en) | 2019-11-22 |
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