Cadmium reference electrode and manufacturing method thereof
Technical Field
the invention relates to a storage battery detection tool, in particular to a cadmium reference electrode and a manufacturing method thereof.
Background
At present, for batteries with finished new product tests or batteries with returned markets, failure analysis is often required to be carried out on the batteries to find out failure causes, data support, design direction and inspiration are provided for developing new products and improving current products, and in the process, a cadmium reference electrode is often used for testing the cadmium voltage of the positive electrode and the negative electrode of the battery. When the cadmium reference electrode is used, the cadmium reference electrode needs to be soaked in a sulfuric acid solution, the cadmium electrode cannot be used due to corrosion of sulfuric acid over time, the corroded cadmium reference electrode cannot be used any longer, and the positive and negative cadmium voltage of the battery can be tested only by replacing a new cadmium reference electrode, so that the cost is greatly increased.
Chinese patent publication No. CN103219496A discloses a method for manufacturing a cadmium reference electrode for a lead-acid battery, comprising the steps of: selecting a base material; carrying out oil removal, oxide film removal and cleaning pretreatment on the surface of the matrix; preparing an electroplating bath, including the preparation of an electroplating bath system, the control of the temperature of the electroplating bath and the mass transfer control of the electroplating bath; putting the substrate into a plating bath, leading out a lead at the upper end part of the substrate to be connected to the output end of the direct current power supply cathode, performing plating to enable the substrate to be coated with a cadmium plating layer to obtain a cadmium plating layer electrode, and performing retreatment on the cadmium plating layer electrode. The problems of high processing difficulty, high cadmium material consumption, difficulty in processing small-size cadmium reference electrodes and the like in the traditional cadmium reference electrode machining are solved, the manufacturing is simple, and the purity of a cadmium plating layer is high. However, the cadmium reference electrode is easy to corrode in the using process, and once the cadmium reference electrode is corroded, the positive and negative electrode cadmium voltage of the battery can be tested only by replacing a new cadmium reference electrode, so that the cost is greatly increased.
disclosure of Invention
The invention overcomes the defects that the cadmium reference electrode is easy to corrode in the using process and the positive and negative electrode cadmium pressure of the battery can be tested only by replacing a new cadmium reference electrode once the cadmium reference electrode is corroded, which greatly increases the cost.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a cadmium reference electrode, including the cadmium rod, the installation cover, the cadmium rod plug-in mounting is in the cover, the cadmium rod lower extreme stretches out the installation cover, be equipped with sealed anticorrosive cover on the cadmium rod outer wall, pack anticorrosive sealed glue between installation cover inner wall and the sealed anticorrosive cover outer wall, be equipped with a plurality of annular easy-to-break grooves along the equidistant easy-to-break groove that is equipped with of axial on the cadmium rod outer wall, easy-to-break groove one-to-one is equipped with a plurality of ring channels on the installation cover outer wall, be equipped with the groove of breaing of vertical setting on the installation cover outer wall, movable sleeve is equipped with the sword mechanism of breaing the installation cover.
When the cadmium reference electrode is used, the part of the lower end of the cadmium rod, which is exposed out of the mounting sleeve, is inserted into sulfuric acid solution, after the lower end of the cadmium reference electrode is corroded for a period of time, the cadmium rod is broken at the position of the easily-broken groove at the lowest part, the corroded section of the cadmium rod is folded, the annular groove at the lowest part of the mounting sleeve is cut through the scribing knife mechanism, the cut groove below the annular groove is cut, the mounting sleeve at the section is detached, the sealing anti-corrosion sleeve on the outer wall of the cadmium rod, which extends out of the lower end of the mounting sleeve, is removed, and therefore, a new lower. Because the cadmium rod is provided with the plurality of easy-breaking grooves at equal intervals, the corroded end part of the cadmium rod can be broken for multiple times and then is continuously used without replacing a new cadmium reference electrode, the service life of the cadmium reference electrode is prolonged, and the cost is reduced.
Preferably, the scribing knife mechanism comprises an annular sliding seat and a scribing seat, the buffering chuck, annular slide equipartition is equipped with the mounting hole of a plurality of radial settings, the buffering chuck is the globular structure and installs at the inboard open end of mounting hole, mounting hole outside open end installation location chock, install buffer spring between location chock and the buffering chuck in the mounting hole, the buffering chuck stretches out the mounting hole open end and the butt is on the installation cover outer wall, be equipped with the slide opening of the step form of two radial settings on the annular slide, be equipped with the locating hole on the slide opening lateral wall, all install in the slide opening and draw the blade holder, be equipped with the location boss on the scribing blade holder, install the locating lever in the locating hole, install positioning spring between locating lever and the locating hole bottom surface, install return spring between location boss the inner and the slide opening transition surface, the locating lever butt is on location boss up end, horizontal tool bit and the vertical tool bit.
Under the initial state, under the effect of buffering chuck and buffer spring, the annular slide suit can not automatic landing on the installation cover outer wall, and the tool holder is reliably installed in the slide opening under the locating lever effect. When the installation sleeve needs to be scribed, the annular sliding seat is slid to the position needing scribing, the transverse scribing bit corresponds to the annular groove, then the scribing seat provided with the transverse scribing bit is pressed by hands, the scribing seat is made to slide radially inwards, the transverse scribing bit penetrates through the installation sleeve to the sealed anti-corrosion sleeve, fingers continue to press the scribing seat and rotate the annular sliding seat for at least one circle, and the installation sleeve is cut off. Then, the annular sliding seat is rotated and adjusted to enable the vertical scribing bit to correspond to the scribing groove, then the scribing seat provided with the vertical scribing bit is pressed by a hand to enable the scribing seat to slide radially inwards, the vertical scribing bit penetrates through the installation sleeve to the sealed anti-corrosion sleeve, the scribing seat is continuously pressed by fingers and the annular sliding seat slides downwards, so that the installation sleeve is cut off, the cut installation sleeve is convenient to remove, meanwhile, the sealed anti-corrosion sleeve of the part, exposed out of the lower end of the cadmium rod, of the installation sleeve is removed, the lower end of a new cadmium rod is exposed, and continuous use of the cadmium reference electrode is convenient. After the installation sleeve is cut, the annular sliding seat slides upwards to return.
Preferably, the diameter of the mounting hole increases gradually from the inside to the outside. The structure arrangement is convenient for assembling the buffer chuck, the buffer spring and the positioning plug head.
Preferably, the outer wall of the scribing cutter seat close to the upper end is provided with a positioning groove for inserting the positioning rod, and the positioning groove is arranged outside the positioning rod. After the scribing cutter seat slides radially inwards to enable the transverse scribing cutter head or the vertical scribing cutter head to penetrate through the installation sleeve to the sealed anti-corrosion sleeve, the positioning rod is just inserted into the positioning groove under the action of the positioning spring, the finger can be released at the moment, the scribing cutter seat cannot pop out outwards, and then the annular sliding seat slides or rotates to cut. The structure is convenient for positioning and locking the scribing cutter seat and cutting operation of the mounting sleeve.
Preferably, the positioning rod is provided with a deflector rod, and the deflector rod extends out of the outer end of the sliding hole. After the installation sleeve is cut, the positioning rod is driven to leave the positioning groove by stirring the shifting rod, and the scribing seat is convenient to return.
Preferably, the outer end of the scribing cutter seat for mounting the vertical scribing cutter head is provided with vertical anti-slip grains, and the outer end of the scribing cutter seat for mounting the transverse scribing cutter head is provided with transverse anti-slip grains. The setting up of vertical anti-skidding line and horizontal anti-skidding line prevents on the one hand that the finger from pressing the row's seat and the phenomenon of slipping off appears, and on the other hand can judge that what install on this row's seat is vertical row's tool bit or horizontal row's tool bit through looking over vertical anti-skidding line and horizontal anti-skidding line, is convenient for to the cutting operation of installation cover.
Preferably, the sealing anti-corrosion sleeve sequentially comprises an inner glue coating layer, a glue coating layer and an outer glue coating layer from inside to outside, wherein the inner glue coating layer is coated on the outer wall of the cadmium rod, the glue coating layer is tightly sleeved on the inner glue coating layer which is not dried, and the outer glue coating layer is coated on the glue coating layer. The sealing anti-corrosion sleeve consisting of the inner glue coating layer, the sleeve glue coating layer and the outer glue coating layer has good anti-corrosion and sealing effects.
Preferably, the upper end of the installation sleeve is provided with a reaming section, the diameter of the reaming section is larger than that of the installation sleeve, the upper end of the cadmium rod is provided with a positioning disc, the positioning disc is connected to the upper end of the reaming section in an adaptive mode, and the reaming section is filled with anticorrosive sealant. The structure arrangement is convenient for manufacturing the cadmium rod.
A method for manufacturing a cadmium reference electrode comprises the steps of firstly, selecting a pure cadmium rod, welding a lead-out wire at one end of the pure cadmium rod, and processing a plurality of annular easy-to-break grooves on the outer wall of the cadmium rod at equal intervals; secondly, coating epoxy resin on the outer wall of the cadmium rod to form an inner coating layer, closely sleeving a sleeving glue layer on the inner coating layer before the inner coating layer is dried for a period of time and the surface has certain viscosity, then drilling glue connecting holes on the sleeving glue layer, densely coating the glue connecting holes on the sleeving glue layer, enabling the glue connecting holes to penetrate through the inner coating layer, then coating epoxy resin on the outer wall of the sleeving glue layer to form an outer coating layer, and enabling the outer coating layer to penetrate into the inner coating layer through the glue connecting holes; thirdly, taking a mounting sleeve matched with the cadmium rod, processing a plurality of annular grooves on the outer wall of the mounting sleeve in a one-to-one correspondence manner with the breakable grooves, and processing a vertically arranged breaking groove on the outer wall of the mounting sleeve; fourthly, sleeving the cadmium rod into the mounting sleeve, wherein the lower end of the cadmium rod extends out of the lower end of the mounting sleeve, filling epoxy resin into the mounting sleeve for corrosion prevention and sealing, and drying the epoxy resin to obtain the cadmium reference electrode which can be used; after the lower end of the cadmium reference electrode is corroded, the cadmium rod is broken at the position of the easily-broken groove at the lowest part, the corrosion section of the cadmium rod is folded down, then the annular groove at the lowest part of the mounting sleeve is cut off, the cutting groove at the lower part of the annular groove is cut off, the mounting sleeve at the section is disassembled, the sealing anti-corrosion sleeve extending out of the outer wall of the cadmium rod at the lower end of the mounting sleeve is removed, and therefore the lower end of a new cadmium rod is exposed for continuous use.
When the cadmium reference electrode manufactured by the method is used, the part of the lower end of the cadmium rod, which is exposed out of the mounting sleeve, is inserted into sulfuric acid solution, after the lower end of the cadmium reference electrode is corroded for a period of time, the cadmium rod is broken at the position of the easily-broken groove at the lowest part, the corrosion section of the cadmium rod is broken down, then the annular groove at the lowest part of the mounting sleeve is broken, the broken groove below the annular groove is broken, the mounting sleeve at the section is detached, and the sealing anti-corrosion sleeve on the outer wall of the cadmium rod, which extends out of the lower end of the mounting sleeve, is removed, so that the lower end of a. Because the cadmium rod is provided with the plurality of easy-breaking grooves at equal intervals, the corroded end part of the cadmium rod can be broken for multiple times and then is continuously used without replacing a new cadmium reference electrode, the service life of the cadmium reference electrode is prolonged, and the cost is reduced.
Compared with the prior art, the invention has the beneficial effects that: only the end part of the cadmium reference electrode is corroded in the using process, and the corroded end part of the cadmium reference electrode can be conveniently cut off, so that the exposed and renewed end part is immersed in sulfuric acid solution for continuous use without replacing a new cadmium reference electrode, the service life of the cadmium reference electrode is prolonged, and the cost is reduced.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of the scribing knife mechanism of the present invention;
In the figure: 1. cadmium rod, 2, mounting sleeve, 3, anticorrosive sealant, 4, easy-to-break groove, 5, annular groove, 6, breaking groove, 7, leading-out wire, 8, annular slide seat, 9, scribing cutter seat, 10, buffer chuck, 11, mounting hole, 12, positioning plug, 13, buffer spring, 14, slide hole, 15, positioning hole, 16, positioning disc, 17, positioning boss, 18, positioning rod, 19, positioning spring, 20, return spring, 21, transverse scribing bit, 22, vertical scribing bit, 23, positioning groove, 24, deflector rod, 25, vertical anti-skid grain, 26, transverse anti-skid grain, 27, inner glue coating layer, 28, glue coating layer, 29, outer glue coating layer, 30 and hole expanding section.
Detailed Description
The technical scheme of the invention is further described in detail by the following specific embodiments in combination with the attached drawings:
Example (b): a cadmium reference electrode (see attached figure 1 and attached figure 2) comprises a cadmium rod 1 and an installation sleeve 2, wherein the cadmium rod is inserted into the installation sleeve, the lower end of the cadmium rod extends out of the installation sleeve, a sealed anti-corrosion sleeve is arranged on the outer wall of the cadmium rod, anti-corrosion sealant 3 is filled between the inner wall of the installation sleeve and the outer wall of the sealed anti-corrosion sleeve, a plurality of annular easy-to-break grooves 4 are axially and equidistantly arranged on the outer wall of the cadmium rod, a plurality of annular grooves 5 are arranged on the outer wall of the installation sleeve in a one-to-one correspondence manner, vertically arranged breaking grooves 6 are arranged on the outer wall of the installation sleeve, a cutting mechanism used for breaking the installation sleeve is movably sleeved on the outer wall of. The utility model comprises an annular sliding seat 8 and a utility knife seat 9, the buffer chuck 10, annular slide equipartition is equipped with three mounting hole 11 of radial setting, the buffer chuck is the globular structure and installs at the inside open end of mounting hole, mounting hole outside open end installation location chock 12, install buffer spring 13 between location chock and the buffer chuck in the mounting hole, the buffer chuck stretches out the mounting hole open end and the butt is on the installation cover outer wall, be equipped with the step-like slide opening 14 of two radial settings on the annular slide, be equipped with locating hole 15 on the slide opening lateral wall, all install the cutter seat in the slide opening, be equipped with location boss 17 on the cutter seat, install locating lever 18 in the locating hole, install positioning spring 19 between locating lever and the locating hole bottom surface, install return spring 20 between location boss inner and the slide opening transition surface, the locating lever butt is on location boss up end, horizontal cutter head 21 and vertical cutter head 22 are installed respectively to two cutter seat inner. The aperture of the mounting hole is gradually increased from inside to outside. The outer wall of the cutter seat near the upper end is provided with a positioning groove 23 for inserting the positioning rod, and the positioning groove is arranged outside the positioning rod. The positioning rod is provided with a deflector rod 24 which extends out of the outer end of the slide hole. The outer end of the scribing cutter seat for installing the vertical scribing cutter head is provided with vertical anti-skidding lines 25, the outer end of the scribing cutter seat for installing the horizontal scribing cutter head is provided with horizontal anti-skidding lines 26, the vertical arrangement of the vertical anti-skidding lines is realized, and the horizontal anti-skidding lines are horizontally arranged. The sealing anti-corrosion sleeve comprises an inner glue coating layer 27, a glue coating layer 28 and an outer glue coating layer 29 from inside to outside in sequence, wherein the inner glue coating layer is coated on the outer wall of the cadmium rod, the glue coating layer is tightly sleeved on the inner glue coating layer which is not dried, and the outer glue coating layer is coated on the glue coating layer. The installation cover upper end is equipped with reaming section 30, and reaming section diameter is greater than the installation cover diameter, and cadmium stick upper end is equipped with positioning disk 16, and positioning disk adaptation connection is in reaming section upper end, is full of anticorrosive sealed glue in the reaming section.
A method for manufacturing a cadmium reference electrode comprises the steps of firstly, selecting a pure cadmium rod, welding a lead-out wire at one end of the pure cadmium rod, and processing a plurality of annular easy-to-break grooves on the outer wall of the cadmium rod at equal intervals; secondly, coating epoxy resin on the outer wall of the cadmium rod to form an inner coating layer, closely sleeving a sleeving glue layer on the inner coating layer before the inner coating layer is dried for a period of time and the surface has certain viscosity, then drilling glue connecting holes on the sleeving glue layer, densely coating the glue connecting holes on the sleeving glue layer, enabling the glue connecting holes to penetrate through the inner coating layer, then coating epoxy resin on the outer wall of the sleeving glue layer to form an outer coating layer, and enabling the outer coating layer to penetrate into the inner coating layer through the glue connecting holes; thirdly, taking a mounting sleeve matched with the cadmium rod, processing a plurality of annular grooves on the outer wall of the mounting sleeve in a one-to-one correspondence manner with the breakable grooves, and processing a vertically arranged breaking groove on the outer wall of the mounting sleeve; fourthly, sleeving the cadmium rod into the mounting sleeve, wherein the lower end of the cadmium rod extends out of the lower end of the mounting sleeve, filling epoxy resin into the mounting sleeve for corrosion prevention and sealing, and drying the epoxy resin to obtain the cadmium reference electrode which can be used; after the lower end of the cadmium reference electrode is corroded, the cadmium rod is broken at the position of the easily-broken groove at the lowest part, the corrosion section of the cadmium rod is folded down, then the annular groove at the lowest part of the mounting sleeve is cut off, the cutting groove at the lower part of the annular groove is cut off, the mounting sleeve at the section is disassembled, the sealing anti-corrosion sleeve extending out of the outer wall of the cadmium rod at the lower end of the mounting sleeve is removed, and therefore the lower end of a new cadmium rod is exposed for continuous use.
When the cadmium reference electrode is used, the lower end of the cadmium rod is exposed out of the mounting sleeve and partially inserted into sulfuric acid solution, after the lower end of the cadmium reference electrode is corroded in a certain period of time, the cadmium rod is broken at the position of the easily-broken groove at the lowest part, the corroded section of the cadmium rod is folded, the annular sliding seat is slid to the position, needing to be scribed, of the mounting sleeve, the transverse scribing bit corresponds to the annular groove, then the scribing seat provided with the transverse scribing bit is pressed by a hand, the scribing seat is made to slide radially inwards, the transverse scribing bit penetrates through the mounting sleeve to the sealed corrosion-resistant sleeve, the scribing seat is continuously pressed by the finger, the annular sliding seat is rotated by at least one circle. Then, the annular sliding seat is rotated and adjusted to enable the vertical scribing bit to correspond to the scribing groove, then the scribing seat provided with the vertical scribing bit is pressed by a hand to enable the scribing seat to slide radially inwards, the vertical scribing bit penetrates through the installation sleeve to the sealed anti-corrosion sleeve, the scribing seat is continuously pressed by fingers and the annular sliding seat slides downwards, so that the installation sleeve is cut off, the cut installation sleeve is convenient to remove, meanwhile, the sealed anti-corrosion sleeve of the part, exposed out of the lower end of the cadmium rod, of the installation sleeve is removed, the lower end of a new cadmium rod is exposed, and continuous use of the cadmium reference electrode is convenient. After the installation sleeve is cut, the annular sliding seat slides upwards to return. Because the cadmium rod is provided with the plurality of easy-breaking grooves at equal intervals, the corroded end part of the cadmium rod can be broken for multiple times and then is continuously used without replacing a new cadmium reference electrode, the service life of the cadmium reference electrode is prolonged, and the cost is reduced.
The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the spirit of the invention as set forth in the claims.