CN107779588A - 一种钢丝热处理工艺 - Google Patents

一种钢丝热处理工艺 Download PDF

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Publication number
CN107779588A
CN107779588A CN201610752147.5A CN201610752147A CN107779588A CN 107779588 A CN107779588 A CN 107779588A CN 201610752147 A CN201610752147 A CN 201610752147A CN 107779588 A CN107779588 A CN 107779588A
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Prior art keywords
steel wire
heat treatment
wire
treatment process
phosphate
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CN201610752147.5A
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方芳
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/64Patenting furnaces
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C23C22/08Orthophosphates
    • C23C22/12Orthophosphates containing zinc cations
    • C23C22/13Orthophosphates containing zinc cations containing also nitrate or nitrite anions

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

本发明提供一种钢丝热处理工艺,包括以下步骤:a1、等温铅淬火:将所述钢丝放入炉内加热至900~1000℃,保温2~3min,所述钢丝出炉进行铅浴;a2、清除氧化皮:所述钢丝通过化学剂活化液去除表面氧化膜;a3、磷化处理:所述钢丝通过磷酸盐产生磷化膜;a4、清理:通过热水对所述钢丝上残留熔液进行清理;a5、烘干处理:所述钢丝放入烘干箱内,接通温度为200~300℃的热风,持续1~2min。本发明钢丝热处理工艺,操作步骤简单、热处理效率高且效果好,具备良好的韧性。

Description

一种钢丝热处理工艺
技术领域
本发明涉及一种热处理工艺,特别涉及一种钢丝热处理工艺。
背景技术
钢丝是钢材的板、管、型、丝四大品种之一,是用热轧盘条经冷拉制成的再加工产品。钢丝是一种应用频繁的辅助件,由于应用频繁,因此对其韧性和强度有较高要求。
发明内容
【1】要解决的技术问题
本发明要解决的技术问题是提供一种热处理效率高、效果好的钢丝热处理工艺。
【2】解决问题的技术方案
本发明提供一种钢丝热处理工艺,所述热处理工艺包括以下步骤:
a1、等温铅淬火:将所述钢丝放入炉内加热至900~1000℃,保温2~3min,所述钢丝出炉进行铅浴;
a2、清除氧化皮:所述钢丝通过化学剂活化液去除表面氧化膜;
a3、磷化处理:所述钢丝通过磷酸盐产生磷化膜;
a4、清理:通过热水对所述钢丝上残留熔液进行清理;
a5、烘干处理:所述钢丝放入烘干箱内,接通温度为200~300℃的热风,持续1~2min。
进一步的,所述磷酸盐是以磷酸二氢锌、硝酸锌、磷酸为主的弱酸性熔液。
【3】有益效果
本发明钢丝热处理工艺,操作步骤简单、热处理效率高且效果好,具备良好的韧性。
具体实施方式
下面详细介绍本发明实施例。
本发明提供一种钢丝热处理工艺,该热处理工艺包括以下步骤:
a1、等温铅淬火:将该钢丝放入炉内加热至900~1000℃,保温2~3min,该钢丝出炉进行铅浴;
a2、清除氧化皮:该钢丝通过化学剂活化液去除表面氧化膜;
a3、磷化处理:该钢丝通过磷酸盐产生磷化膜;
a4、清理:通过热水对该钢丝上残留熔液进行清理;
a5、烘干处理:该钢丝放入烘干箱内,接通温度为200~300℃的热风,持续1~2min。
完成烘干后,对钢丝进行抽样质量检测,包括韧性及强度测试。
本实施例中该磷酸盐是以磷酸二氢锌、硝酸锌、磷酸为主的弱酸性熔液。
本发明钢丝热处理工艺,操作步骤简单、热处理效率高且效果好,具备良好的韧性。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (2)

1.一种钢丝热处理工艺,其特征在于,所述热处理工艺包括以下步骤:
a1、等温铅淬火:将所述钢丝放入炉内加热至900~1000℃,保温2~3min,所述钢丝出炉进行铅浴;
a2、清除氧化皮:所述钢丝通过化学剂活化液去除表面氧化膜;
a3、磷化处理:所述钢丝通过磷酸盐产生磷化膜;
a4、清理:通过热水对所述钢丝上残留熔液进行清理;
a5、烘干处理:所述钢丝放入烘干箱内,接通温度为200~300℃的热风,持续1~2min。
2.如权利要求1所述的钢丝热处理工艺,其特征在于:所述磷酸盐是以磷酸二氢锌、硝酸锌、磷酸为主的弱酸性熔液。
CN201610752147.5A 2016-08-29 2016-08-29 一种钢丝热处理工艺 Pending CN107779588A (zh)

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CN201610752147.5A CN107779588A (zh) 2016-08-29 2016-08-29 一种钢丝热处理工艺

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109504838A (zh) * 2018-12-25 2019-03-22 宁波淡水谷金属制线有限公司 一种钢丝热处理工艺

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109504838A (zh) * 2018-12-25 2019-03-22 宁波淡水谷金属制线有限公司 一种钢丝热处理工艺

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Application publication date: 20180309