CN107776145A - 一种气泡膜一体箱及其制作方法 - Google Patents

一种气泡膜一体箱及其制作方法 Download PDF

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CN107776145A
CN107776145A CN201610749585.6A CN201610749585A CN107776145A CN 107776145 A CN107776145 A CN 107776145A CN 201610749585 A CN201610749585 A CN 201610749585A CN 107776145 A CN107776145 A CN 107776145A
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张丽茹
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Huiyang Tian Li Industrial Co Ltd
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/14—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a face layer formed of separate pieces of material which are juxtaposed side-by-side
    • B32B3/16—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a face layer formed of separate pieces of material which are juxtaposed side-by-side secured to a flexible backing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/03—Wrappers or envelopes with shock-absorbing properties, e.g. bubble films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/025—Polyolefin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00—Containers; Receptacles
    • B32B2439/40—Closed containers
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Abstract

本申请公开了一种气泡膜一体箱及其制作方法，气泡膜一体箱包括纸层、设置于纸层表面的粘接层及设置于粘接层表面的缓冲层，其中缓冲层为气泡膜，通过将气泡膜粘附于纸层上，形成气泡膜一体箱，结构简单，容易加工，成本低廉，满足对运输物品的防震防颠要求，同时内部的气泡膜还可以防水防潮，防止包装物品受损。

Description

一种气泡膜一体箱及其制作方法
技术领域
本申请属于纸箱包装技术领域，具体地说，涉及一种气泡膜一体箱及其制作方法。
背景技术
纸箱用于包装和保存各类物品，随着物流行业的蓬勃发展，纸箱的应用亦随之扩增。传统的纸箱仅仅是由纸板折叠而成，结构单一，为了防止物品在运输的过程中撞损，需要额外增加一些防震物质，如泡沫板、纸垫等，这些防震物质需要根据物品本身的形状定制，增加生产工序和生产成本，而这些定制的防震物质仅限于特定物品，应用范围有限。
发明内容
有鉴于此，针对纸箱结构单一的问题，本发明的目的是提供一种气泡膜一体箱及其制作方法。
为了解决上述技术问题，本申请揭示了一种气泡膜一体箱，其包括纸层、设置于纸层表面的粘接层及设置于粘接层表面的缓冲层，其中缓冲层为气泡膜。
根据本申请的一实施方式，上述气泡膜具有多个气泡，多个气泡间的间距分别为2mm。
根据本申请的一实施方式，上述多个气泡的长度为50mm、80mm或175mm。
本申请还揭示了一种气泡膜一体箱的制作方法，其特征在于，包括以下步骤：
制作纸板；
制作气泡膜，通过挤出机加工低密度聚乙烯，生成气泡膜；
通过涂布机将松香胶涂覆于纸板的上表面，形成粘接层；
将气泡膜贴附于粘接层的上表面，形成缓冲层；
干燥1小时，松香胶凝固，将纸层和缓冲层粘接相连；
用空气压缩机向气泡膜注入空气，将气泡膜的气泡从扁平状充气至圆柱状；及
折叠纸板，形成一体箱。
根据本申请的一实施方式，空气压缩机注射空气的气压为4KG。
根据本申请的一实施方式，气泡的直径为10mm。
与现有技术相比，本申请可以获得包括以下技术效果：
本申请的气泡膜一体箱结构简单，容易加工，成本低廉，满足对运输物品的防震防颠要求，同时内部的气泡膜还可以防水防潮，防止包装物品受损。
附图说明
此处所说明的附图用来提供对本申请的进一步理解，构成本申请的一部分，本申请的示意性实施方式及其说明用于解释本申请，并不构成对本申请的不当限定。在附图中：
图1是本申请的一实施方式的气泡膜一体箱的展开图。
图2是本申请的一实施方式的气泡膜一体箱的示意图。
具体实施方式
以下将以图式揭露本申请的多个实施方式，为明确说明起见，许多实务上的细节将在以下叙述中一并说明。然而，应了解到，这些实务上的细节不应用以限制本申请。也就是说，在本申请的部分实施方式中，这些实务上的细节是非必要的。此外，为简化图式起见，一些习知惯用的结构与组件在图式中将以简单的示意的方式绘示之。
关于本文中所使用之“第一”、“第二”等，并非特别指称次序或顺位的意思，亦非用以限定本申请，其仅仅是为了区别以相同技术用语描述的组件或操作而已。
本申请提供一种气泡膜一体箱，请参阅图1和图2，其分别是本申请的一实施方式的气泡膜一体箱的展开图和示意图；如图所示，气泡膜一体箱包括纸层1、设置于纸层1表面的粘接层2及设置于粘接层2表面的缓冲层3，其中纸层1折叠形成纸箱，缓冲层3为气泡膜。气泡膜上具有均匀排列的多个气泡31，气泡31呈直条状，每个气泡31间的间距为2mm,多个气泡31填满整个纸层1表面，从而充分支撑放入纸箱内的物品。优选地，单个气泡31的长度可以为50mm、80mm或175mm，即单张气泡膜的长度对应为50mm、80mm或175mm。根据物品本身的大小，制定相应尺寸的纸箱，当制定的纸箱尺寸较小时，选择尺寸较小的气泡膜即可；当制定的纸箱尺寸较大时，选择多个气泡膜拼接即可，故生产气泡膜时无需定制各种尺寸的模具，节约成本。
进一步地，以下是气泡膜一体箱的制作方法。首先制作纸板，形成纸层1，纸板的原料可以为瓦楞纸、牛皮纸，根据所要包装的物品的重量，纸层可以为三层或五层结构。再制作气泡膜，气泡膜是通过挤出机加工低密度聚乙烯而成，低密度聚乙烯无毒、无味、无臭且防水防潮，其可以在形成气泡膜作为缓冲层3的同时，亦可以防止包装的物品受潮。
在纸板和气泡膜准备完毕后，用涂布机在纸板的上表面涂覆松香胶，涂布机的涂布相较于人工涂布更均匀，效率更高，从而可以防止松香胶涂布不均造成的气泡膜脱落。在涂覆松香胶时，避开纸板的折叠位置，涂覆完毕后，形成粘接层2，将气泡膜贴附于粘接层2的上表面，放置于通风处1小时，待松香胶风干凝固，即可将纸层1和缓冲层3粘接相连。
在未使用前，气泡膜未充气，气泡31处于扁平状，此时占地面积小，便于保存；在需要使用时，用空气压缩机向气泡膜注入空气，将气泡膜的气泡31从扁平状充气至圆柱状，空气压缩机注射空气的气压为4KG，可以快速将气泡31充满，并防止充爆气泡31，气泡31充满后的直径为10mm,避免气泡31体积过大而占用纸箱内的空间。最后将纸层1的纸板折叠成纸箱，即形成本申请的气泡膜一体箱。
综上所述，本申请的一或多个实施方式中，本申请的气泡膜一体箱结构简单，容易加工，成本低廉，满足对运输物品的防震防颠要求，同时内部的气泡膜还可以防水防潮，防止包装物品受损。
以上所述仅为本申请的实施方式而已，并不用于限制本申请。对于本领域技术人员来说，本申请可以有各种更改和变化。凡在本申请的精神和原理的内所作的任何修改、等同替换、改进等，均应包括在本申请的权利要求范围之内。

Claims (6)

1.一种气泡膜一体箱，其特征在于，包括纸层、设置于所述纸层表面的粘接层及设置于粘接层表面的缓冲层，其中缓冲层为气泡膜。
2.如权利要求1所述的气泡膜一体箱，其特征在于，所述气泡膜具有多个气泡，所述多个气泡间的间距分别为2mm。
3.如权利要求1所述的气泡膜一体箱，其特征在于，所述多个气泡的长度为50mm、80mm或175mm。
4.一种气泡膜一体箱的制作方法，其特征在于，包括以下步骤：
制作纸板；
制作气泡膜，通过挤出机加工低密度聚乙烯，生成所述气泡膜；
通过涂布机将松香胶涂覆于所述纸板的上表面，形成粘接层；
将所述气泡膜贴附于所述粘接层的上表面，形成缓冲层；
干燥1小时，所述松香胶凝固，将所述纸层和缓冲层粘接相连；
用空气压缩机向所述气泡膜注入空气，将所述气泡膜的气泡从扁平状充气至圆柱状；及
折叠所述纸板，形成一体箱。
5.如权利要求4所述的气泡膜一体箱的制作方法，其特征在于，所述空气压缩机注射空气的气压为4KG。
6.如权利要求4所述的气泡膜一体箱的制作方法，其特征在于，所述气泡的直径为10mm。
CN201610749585.6A 2016-08-29 2016-08-29 一种气泡膜一体箱及其制作方法 Withdrawn CN107776145A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108792276A (zh) * 2018-06-29 2018-11-13 杭州巨杰包装科技有限公司 一种大规格方形包装气柱箱及其制备方法
CN108973298A (zh) * 2018-07-25 2018-12-11 杭州晨利纸塑制品有限公司 一种新型纸板箱的覆膜方法及生产工艺

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203714346U (zh) * 2014-01-19 2014-07-16 上海艾尔贝包装科技发展有限公司 具有空气缓冲性能的包装盒
CN105691902A (zh) * 2016-02-25 2016-06-22 苏州瑞奇丽新材料有限公司 一种防刺弹性包装板

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203714346U (zh) * 2014-01-19 2014-07-16 上海艾尔贝包装科技发展有限公司 具有空气缓冲性能的包装盒
CN105691902A (zh) * 2016-02-25 2016-06-22 苏州瑞奇丽新材料有限公司 一种防刺弹性包装板

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108792276A (zh) * 2018-06-29 2018-11-13 杭州巨杰包装科技有限公司 一种大规格方形包装气柱箱及其制备方法
CN108973298A (zh) * 2018-07-25 2018-12-11 杭州晨利纸塑制品有限公司 一种新型纸板箱的覆膜方法及生产工艺

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Application publication date: 20180309