CN107774865A - A kind of automatic feed system for possessing heating function for hot forging equipment - Google Patents
A kind of automatic feed system for possessing heating function for hot forging equipment Download PDFInfo
- Publication number
- CN107774865A CN107774865A CN201610722828.7A CN201610722828A CN107774865A CN 107774865 A CN107774865 A CN 107774865A CN 201610722828 A CN201610722828 A CN 201610722828A CN 107774865 A CN107774865 A CN 107774865A
- Authority
- CN
- China
- Prior art keywords
- bar
- automatic feed
- hot forging
- feed system
- forging equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 58
- 238000005242 forging Methods 0.000 title claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 230000008676 import Effects 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 22
- 239000000110 cooling liquid Substances 0.000 claims description 13
- 230000006698 induction Effects 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 230000003287 optical effect Effects 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 5
- 239000002826 coolant Substances 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 229910010293 ceramic material Inorganic materials 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 3
- 239000004927 clay Substances 0.000 claims description 3
- 238000005538 encapsulation Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
- B21K27/02—Feeding devices for rods, wire, or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K29/00—Arrangements for heating or cooling during processing
Abstract
The invention discloses a kind of automatic feed system for possessing heating function for hot forging equipment, including oscillating feeder, bar passage, bar introducing mechanism, bar supporting device, ratchet mechanism, heating arrangements and frame, bar passage, bar introducing mechanism, bar supporting device, ratchet mechanism are fixed in the frame；The discharging opening of oscillating feeder connects the entrance of the bar passage, the outlet of bar passage connects the bar introducing mechanism, bar supporting device includes runner and is fixed on multiple gear pieces of runner circumferencial direction, the end of two adjacent gear pieces forms the groove for accommodating the bar, bar introducing mechanism is used to import the bar in the groove of the bar supporting device, ratchet mechanism is connected by rotating shaft with bar supporting device drives the bar supporting device to rotate, and heating arrangements are used for being heated by the bar of the heating arrangements.The system of the present invention is easy to use, being capable of automatic feed and heating.
Description
Technical field
The present invention relates to hot forging field, and in particular to a kind of automatic feed system for possessing heating function, more specifically, one
Automatic feed heating system during kind hot forging equipment processing sieve bolt head.
Background technology
What the heating part of existing most of hot forging equipment used is still artificial feeding, feeding, and it has operating efficiency
Low, heat loss is big, worker is big and the problems such as the personal safety of operator is impacted by thermal radiation；The vertical forging bed in part is sent
Mechanism is expected by vibrating or centrifuging feed, promotes bar is relative to continuously enter induction coil heating by cam link mechanism, then lead to
Cross guide passage and enter vertical work surface of punching machine, then Luo Shuantou is completed by the multi-station manipulator supporting with vertical punch press
Hot forging manual labour sequence.It greatly improves operating efficiency compared to artificial mode, system heat loss reduces, the working environment of worker
And inherently safe is also increased dramatically, but such feed mechanism is substantially in order to which vertical forging bed is designed, and for horizontal
Bed is forged but without the special automatic feed heating system for forging sieve bolt head.
The content of the invention
Goal of the invention：A kind of it is contemplated that the defects of overcoming prior art, there is provided automatic feed for possessing heating function
System.
Technical scheme：A kind of automatic feed system for possessing heating function, including oscillating feeder, bar passage, bar
Introducing mechanism, bar supporting device, ratchet mechanism, heating arrangements and frame, the bar passage, bar introducing mechanism, bar
Supporting device, ratchet mechanism are fixed in the frame；The discharging opening of the oscillating feeder connects entering for the bar passage
Mouthful, the outlet of the bar passage connects the bar introducing mechanism, and the bar supporting device includes runner and be fixed on to turn
Multiple gear pieces of circumferencial direction are taken turns, the end of adjacent two gear pieces forms the groove for accommodating the bar, the bar
Introducing mechanism is used to import the bar in the groove of the bar supporting device, the ratchet mechanism by rotating shaft with it is described
The connection of bar supporting device drives the bar supporting device to rotate, and the heating arrangements are used for by the heating arrangements
Bar is heated.
Further, the heating arrangements are sensing heating mechanism, and the sensing heating mechanism includes coil and encapsulation
The housing of the coil, the housing include the outer wall of arc-shaped, and the outer wall is used to prevent the bar from taking off from the groove
Fall.
Further, the coil is formed by copper pipe coiling, and one end of the copper pipe has the first cooling liquid inlet, another
End has the first cooling liquid outlet.
Further, the housing for encapsulating the coil is ceramic shell or fire clay housing.
Further, the frame is made up of ferrous material, the frame include chamber-free portion and with the chamber-free portion
The chamber portion of connection, the chamber portion include the second cooling liquid inlet and the second cooling liquid outlet.
Further, the frame is made of ceramic materials.
Further, the runner and the multiple gear pieces for being fixed on runner circumferencial direction are integrally formed, and adjacent gear piece
Between there is gap, the gap extends to the circumferential surface of the runner from the groove for accommodating bar.
Further, the bar introducing mechanism is the first pressing plate being bolted in frame；It is described to enter automatically
Material system also includes blanking mechanism, and the blanking mechanism is the second pressing plate being bolted in the frame.
Further, the tup of the ratchet mechanism and the hot forging equipment is synchronized with the movement, tup reciprocating action once, spine
Take turns the distance that mechanism rotates a tooth.
Further, the automatic feed system also includes being used for the reciprocating induction machine of tup for sensing hot forging equipment
Structure, the induction mechanism includes control circuit, optical transmitting set, optical receiver, the electromagnet with through hole, through the through hole
Moving lever and the iron block being fixed on the moving lever, have back-moving spring, the iron between the iron block and the electromagnet
The drive mechanism of block and the ratchet mechanism is fixed.
Further, the bar direction of motion of the bar passage and the axis direction of the runner are vertical.
Further, the housing for encapsulating the coil is located at the side of bar supporting device.
Further, the heating arrangements are fixed on hot forging equipment.
Further, the runner and the gear piece are made by ceramics.
Beneficial effect：(1) autofeed, it is not necessary to any artificial participation, you can realize the continuous-feeding to forging bed.(2)
Automatic heating, it is not necessary to separately set special firing equipment.(3) blanking is forced, if bar glues because heating with bar supporting device
Connect, when passing through blanking guide mechanism, pressure makes bar depart from bar supporting device.(4) maintenance is very easy to use, due to adopting
Supported with mechanism gravity, the defects of avoiding the spring fatigue occurred using spring or hydraulic clamp, hydraulic permeation and cause
Unnecessary failure generation.(5) avoid that the thermal losses of heated material passage during firing equipment is big, worker is asked by thermal radiation etc.
Topic.It can effectively ensure and be run in forging bed in forging sieve bolt in the environment of high efficiency, low-loss, high safety.(6) it is of the invention
System is applied to horizontal forging bed.
Brief description of the drawings
Fig. 1 is present system front view；
Fig. 2 is present system top view；
Fig. 3 is induction mechanism schematic diagram.
Embodiment
Reference：1 oscillating feeder；2 bar passages；3 bar introducing mechanisms；4 bar supporting devices；4.1 runner；
4.2 gear piece；4.3 groove；4.4 gap；5 ratchet mechanisms；6 heating arrangements；6.1 coil；6.1.1 the first coolant inlet；6.1.2
First cooling liquid outlet；6.2 housing；6.2.1 arch section；7 blanking mechanisms；8 hot forging equipments；9 frames；9.1 second coolants
Import；9.2 second cooling liquid outlets；20 control circuits；21 optical transmitting sets；22 optical receivers；23 electromagnet；24 moving levers；25
Back-moving spring；26 iron blocks；The drive mechanism of 5.1 ratchet mechanisms.
A kind of automatic feed system for possessing heating function for hot forging equipment, including oscillating feeder 1, bar passage
2nd, bar introducing mechanism 3, bar supporting device 4, ratchet mechanism 5, heating arrangements 6 and frame 9, the bar passage 2, bar are led
Enter mechanism 3, bar supporting device 4, ratchet mechanism 5 to be fixed in the frame 9；The discharging opening connection of the oscillating feeder 1
The entrance of the bar passage 2, the outlet of the bar passage 2 connect the bar introducing mechanism 3, the bar supporting device
4 include runner 4.1 and are fixed on multiple gear pieces 4.2 of the circumferencial direction of runner 4.1, and the end of adjacent two gear pieces 4.2 is formed
For accommodating the groove 4.3 of the bar, the bar introducing mechanism 3 is used to the bar importing the bar supporting device
In 4 groove 4.3, the ratchet mechanism 5 is connected by rotating shaft with the bar supporting device 4 drives the bar supporting device
4 rotate, and the heating arrangements 6 are used for being heated by the bar of the heating arrangements.
The heating arrangements 6 are sensing heating mechanism, and the sensing heating mechanism includes coil 6.1 and the encapsulation line
The housing 6.2 of circle, the housing 6.2 include the outer wall 6.2.1 of arc-shaped, and the outer wall is used to preventing the bar from described recessed
Groove comes off.The coil 6.1 is formed by copper pipe coiling, and one end of the copper pipe has the first cooling liquid inlet 6.1.1, the other end
With the first cooling liquid outlet 6.1.2.Coil can generate heat in the course of the work, so as to be cooled down using the coolant of circulation,
The housing 6.2 for encapsulating the coil is ceramic shell or fire clay housing, so as to which housing will not sense heating.Heating arrangements 6 are adopted
Material is held in both hands with special open induction coil heating, the power output by adjusting high frequency induction heater is controllable to be heated bar
Temperature.The driving of ratchet mechanism 5 and sensing heating mechanism 6 are powered and controlled using mature disclosed general skill
Art.
The frame 9 is made up of ferrous material, and the frame includes chamber-free portion and the chamber being connected with the chamber-free portion
Room portion, the chamber portion include the second cooling liquid inlet 9.1 and the second cooling liquid outlet 9.2.Certainly alternatively, frame is by making pottery
Ceramic material is made, and need not now set the inlet and outlet of chamber and coolant, because ceramic material will not sense heating.
The runner 4.1 is integrally formed with the multiple gear pieces 4.2 for being fixed on the circumferencial direction of runner 4.1, and adjacent gear piece
There is gap, the gap extends to the circumferential surface of the runner 4.1 from the groove for accommodating bar between 4.2.This turn
Wheel 4.1 and gear piece 4.2 can be made up of metal (such as iron) material, and now runner and gear piece can also sense heating, therefore logical
Cross set gear piece between gap can effectively reduce sensing heating, set gear piece between gap greatly reduce gear
Induction area under high-frequency electric field, so as to effectively reduce sensing heating effect, and gap be advantageous to produce air flow and
Radiating.Certain runner and the gear piece can be made by ceramics, and sensing heating problem is now just not present.
The bar introducing mechanism 3 is the first pressing plate being bolted in frame；The automatic feed system is also
Including blanking mechanism, the blanking mechanism 7 is the second pressing plate being bolted in the frame.Due to the first pressing plate
Limitation, the bar limitation of movement system come out from bar passage, can only enter a groove.When blanking, bar is because of heating and rod
Expect supporting device bonding, as shown in figure 1, when transporting to blanking mechanism, due to the effect of the second pressing plate, can be forced to depress
Come, can not continue to be bonded on the gear piece of bar supporting device and continue to move.
In order to effectively coordinate feeding for hot forging equipment, ratchet mechanism fortune synchronous with the tup of the hot forging equipment
Dynamic, once, ratchet mechanism rotates the distance of a tooth for tup reciprocating action.The drive mechanism of ratchet mechanism 5 passes through mechanical shaft coupling
Synchronous with horizontal forging bed tup, i.e., once, ratchet mechanism 5 just rotates one to the every reciprocating action of tup with bar supporting device 4 one
The distance of tooth.In addition, the motion of ratchet mechanism can be realized by non-contacting mode, for hot forging equipment versatility more
It is good, such as the automatic feed system is also including being used to sense the reciprocating induction mechanism of the tup, the induction mechanism
Including control circuit 20, optical transmitting set 21, optical receiver 22, the electromagnet 23 with through hole, through the moving lever of the through hole
24 and the iron block 26 that is fixed on the moving lever, there is back-moving spring 24 between the iron block 26 and the electromagnet 23, answers
Position spring is passed through by the moving lever 24, the drive mechanism 5.1 (such as actively fork) of the iron block 26 and the ratchet mechanism 5
It is fixed.The reciprocating motion of tup is sensed that control circuit has more the signal of optical receiver by optical receiver, send control signal to
The reciprocating motion of magnet control moving lever.
The operation principle of the feed system of the present invention is as follows：When bar continuously entered by the vibration of oscillating feeder 1 it is flat
Row bar passage 2, bar enter bar supporting device automatically into bar guiding mechanism 3, then in the drive bar of ratchet mechanism 5
4, with the continuous rotation of ratchet mechanism 4, bar is heated into heating arrangements 6, when bar moves to discharging point,
Blanking is forced by blanking guide mechanism 7, realizes the automatic feed to hot forging equipment.
Although the present invention is illustrated and described with regard to preferred embodiment, it is understood by those skilled in the art that
Without departing from scope defined by the claims of the present invention, variations and modifications can be carried out to the present invention.
Claims (10)
- A kind of 1. automatic feed system for possessing heating function for hot forging equipment, it is characterised in that including oscillating feeder, Bar passage, bar introducing mechanism, bar supporting device, ratchet mechanism, heating arrangements and frame, the bar passage, bar Introducing mechanism, bar supporting device, ratchet mechanism are fixed in the frame；Described in the discharging opening connection of the oscillating feeder The entrance of bar passage, the outlet of the bar passage connect the bar introducing mechanism, and the bar supporting device includes turning Multiple gear pieces of runner circumferencial direction are taken turns and are fixed on, the end of adjacent two gear pieces is formed for accommodating the recessed of the bar Groove, the bar introducing mechanism are used to import the bar in the groove of the bar supporting device, and the ratchet mechanism leads to Cross rotating shaft and the drive bar supporting device rotation is connected with the bar supporting device, the heating arrangements are used for by institute The bar for stating heating arrangements is heated.
- 2. the automatic feed system according to claim 1 that possess heating function for hot forging equipment, it is characterised in that The heating arrangements are sensing heating mechanism, and the sensing heating mechanism includes the housing of coil and the encapsulation coil, institute Stating housing includes the outer wall of arc-shaped, and the outer wall is used to prevent the bar from coming off from the groove.
- 3. the automatic feed system according to claim 2 that possess heating function for hot forging equipment, it is characterised in that The coil is formed by copper pipe coiling, and one end of the copper pipe has the first cooling liquid inlet, and the other end has the first coolant Outlet.
- 4. the automatic feed system according to claim 2 that possess heating function for hot forging equipment, it is characterised in that The housing for encapsulating the coil is ceramic shell or fire clay housing.
- 5. the automatic feed system according to claim 2 that possess heating function for hot forging equipment, it is characterised in that The frame is made up of ferrous material, and the frame includes chamber-free portion and the chamber portion being connected with the chamber-free portion, described Chamber portion includes the second cooling liquid inlet and the second cooling liquid outlet.
- 6. the automatic feed system according to claim 2 that possess heating function for hot forging equipment, it is characterised in that The frame is made of ceramic materials.
- 7. the automatic feed system according to claim 1 that possess heating function for hot forging equipment, it is characterised in that The runner is integrally formed with the multiple gear pieces for being fixed on runner circumferencial direction, and has gap between adjacent gear piece, described Gap extends to the circumferential surface of the runner from the groove for accommodating bar.
- 8. the automatic feed system according to claim 1 that possess heating function for hot forging equipment, it is characterised in that The bar introducing mechanism is the first pressing plate being bolted in frame；The automatic feed system also includes blanker Structure, the blanking mechanism are the second pressing plate being bolted in the frame.
- 9. the automatic feed system according to claim 1 that possess heating function for hot forging equipment, it is characterised in that The tup of the ratchet mechanism and the hot forging equipment is synchronized with the movement, and once, ratchet mechanism rotates a tooth for tup reciprocating action Distance.
- 10. the automatic feed system according to claim 1 that possess heating function for hot forging equipment, its feature exists In the automatic feed system also includes being used for the reciprocating induction mechanism of tup for sensing hot forging equipment, the induction machine Structure includes control circuit, optical transmitting set, optical receiver, the electromagnet with through hole, moving lever and fixation through the through hole Iron block on the moving lever, there is back-moving spring, the iron block and the ratchet between the iron block and the electromagnet The drive mechanism of mechanism is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610722828.7A CN107774865A (en) | 2016-08-25 | 2016-08-25 | A kind of automatic feed system for possessing heating function for hot forging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610722828.7A CN107774865A (en) | 2016-08-25 | 2016-08-25 | A kind of automatic feed system for possessing heating function for hot forging equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107774865A true CN107774865A (en) | 2018-03-09 |
Family
ID=61392860
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610722828.7A Pending CN107774865A (en) | 2016-08-25 | 2016-08-25 | A kind of automatic feed system for possessing heating function for hot forging equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107774865A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112958680A (en) * | 2021-02-22 | 2021-06-15 | 九江检安石化工程有限公司 | Gasket processing equipment |
| CN116727596A (en) * | 2023-08-14 | 2023-09-12 | 泰州浙华机械精锻有限公司 | Feeding device for forging gear bar stock |
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| CN201329411Y (en) * | 2008-07-01 | 2009-10-21 | 香港生产力促进局 | Preheating device used before thixoforming processing of magnesium alloy |
| CN101628316A (en) * | 2009-07-30 | 2010-01-20 | 王洪军 | Medium-frequency heating and transverse automatic feeding and discharging mechanism for round metal rod |
| CN104889045A (en) * | 2015-06-08 | 2015-09-09 | 广东工业大学 | Centrifugal type bar material screening mechanism |
| CN104942215A (en) * | 2015-06-23 | 2015-09-30 | 宁波君豪自动化设备有限公司 | Fully-automatic hot heading machine |
| US20160023263A1 (en) * | 2014-07-25 | 2016-01-28 | Inter-Power Corporation | Billet transfer line clean-out device and method |
| CN206229960U (en) * | 2016-08-25 | 2017-06-09 | 扬州启拓智能科技有限公司 | A kind of automatic feed system for possessing heating function for hot forging equipment |
-
2016
- 2016-08-25 CN CN201610722828.7A patent/CN107774865A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201329411Y (en) * | 2008-07-01 | 2009-10-21 | 香港生产力促进局 | Preheating device used before thixoforming processing of magnesium alloy |
| CN101628316A (en) * | 2009-07-30 | 2010-01-20 | 王洪军 | Medium-frequency heating and transverse automatic feeding and discharging mechanism for round metal rod |
| US20160023263A1 (en) * | 2014-07-25 | 2016-01-28 | Inter-Power Corporation | Billet transfer line clean-out device and method |
| CN104889045A (en) * | 2015-06-08 | 2015-09-09 | 广东工业大学 | Centrifugal type bar material screening mechanism |
| CN104942215A (en) * | 2015-06-23 | 2015-09-30 | 宁波君豪自动化设备有限公司 | Fully-automatic hot heading machine |
| CN206229960U (en) * | 2016-08-25 | 2017-06-09 | 扬州启拓智能科技有限公司 | A kind of automatic feed system for possessing heating function for hot forging equipment |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112958680A (en) * | 2021-02-22 | 2021-06-15 | 九江检安石化工程有限公司 | Gasket processing equipment |
| CN112958680B (en) * | 2021-02-22 | 2022-11-11 | 九江检安石化工程有限公司 | Gasket processing equipment |
| CN116727596A (en) * | 2023-08-14 | 2023-09-12 | 泰州浙华机械精锻有限公司 | Feeding device for forging gear bar stock |
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Effective date of registration: 20240409 Address after: No. 2, Building B5, Science and Technology Entrepreneurship Center, No.1 Dongtinghu Road, Gaoyou Economic Development Zone, Yangzhou City, Jiangsu Province, 225600 Applicant after: Yangzhou Wuxin Shifeng Intelligent Technology Co.,Ltd. Country or region after: China Address before: Room 212, Research Building, Science and Technology Entrepreneurship Center, Dongtinghu Road, Gaoyou Economic Development Zone, Yangzhou City, Jiangsu Province, 225600 Applicant before: YANGZHOU QITUO INTELLIGENT TECHNOLOGY CO.,LTD. Country or region before: China |