CN107774424A - Utensil made of one kind biomass straw packs intelligent device - Google Patents
Utensil made of one kind biomass straw packs intelligent device Download PDFInfo
- Publication number
- CN107774424A CN107774424A CN201610824843.2A CN201610824843A CN107774424A CN 107774424 A CN107774424 A CN 107774424A CN 201610824843 A CN201610824843 A CN 201610824843A CN 107774424 A CN107774424 A CN 107774424A
- Authority
- CN
- China
- Prior art keywords
- blanking bin
- biomass straw
- storage warehouse
- delivery chute
- swagers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002028 Biomass Substances 0.000 title claims abstract description 59
- 239000010902 straw Substances 0.000 title claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 56
- 239000003292 glue Substances 0.000 claims abstract description 45
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000005022 packaging material Substances 0.000 abstract description 7
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 239000000919 ceramic Substances 0.000 abstract description 3
- 230000035945 sensitivity Effects 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 abstract description 2
- 238000001035 drying Methods 0.000 description 7
- 239000000843 powder Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002984 plastic foam Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000013339 cereals Nutrition 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 241000219146 Gossypium Species 0.000 description 1
- 240000000359 Triticum dicoccon Species 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
Utensil made of one kind biomass straw packs intelligent device, contains：Biomass straw pulverizer, blanking bin, blanking bin laser ranging system, storage warehouse, storage warehouse self-closed door, rotor-type drier, glue mixer, glue mixer glue inlet, distributing material delivery chute, four post swagers, swaging die, enclosed material delivery chute, pickup robot, PLC electric automatic control cabinets；The device designs with reference to machinery with Automatic Control Theory.The material of gel is transported to four post swagers and is pressed into finished product by conveying mechanism, and the packaging material is applied to the packaging of metalwork, ceramics and glassware.The device sensitivity is good, and automaticity is high, not only improves product quality and production efficiency, and easy-to-operate, turns waste into wealth, saves the energy, environment protection.
Description
Technical field：
The present invention relates to a kind of utensil and the package packing machine of mechanical precision component, particularly a kind of biomass straw system
Into utensil pack intelligent device.
Background technology：
Since China reforms and opens up to the outside world, national economy obtains rapid growth, and " scientific and technical innovation, autonomous innovation " turns into current work
The main flow of industry development, China's industry progressively develop to the high-tech intelligent direction of intensive style, energy-saving and emission-reduction, low-carbon high-efficiency.With
The development of science and technology, various packaging materials have been come into the production and life of people, for example are used to wrap in logistic industry
Fill the casing of utensil and precision component goods, these casings have plenty of made of iron plate, made of iron plate casing cost compared with
It is high；Some casings are that the collision that this casing made of plastic foam runs into hard material is easily made made of plastic foam
Into the damage of casing, when particularly the article of casing is taken out, plastic foam is just abandoned into discarded object, causes environment
White pollution；Also it is that these glued boards are to use timber or other wood fibres made of glued board to have a big chunk casing
Particle made of cellulosic material, apply adhesive after heating power and pressure effect under made of, packaging material made of this method,
Substantial amounts of timber is wasted in process of production, is not only increased production cost and is also created environmental pollution.China is that production grain is big
State, in the production process of grain, generate substantial amounts of biomass straw, example：Rice wheat, corn, cotton etc., these biomass straw
Stalk uses as feed except sub-fraction, and most biomass straws, which are incinerated, to turn to dust and ashes, and not only wastes these lifes
Material stalk, serious environmental pollution is also created, causes the generation of haze weather, influence traffic and the health of people,
Can the biomass straw that these are incinerated be made packaging material into problems faced in industry.Asked to solve this
The technical staff of topic, R＆D institution and enterprise is constantly exploring, studied, and is directed to carrying out innovative design to packaging material, though
So make some progress, but the technical barrier not yet overcome is remained in practice.
The content of the invention：
It is an object of the invention to overcome the above insufficient, there is provided utensil packaging is intelligent made of one kind biomass straw
Device, the device are to be designed using theory of mechanics with electric automatization control principle.The production line of the device is provided with life
Material stalk crasher, biomass straw is ground into floury structure, the biology that will take the form of a powder by rotor-type drier
Matter stalk is dried, and biomass straw and the other materials mixing that will take the form of a powder by glue mixer carry out gel, pass through conveyer
Biomass straw after gel is transported to four post swagers and is pressed into finished product by structure.The packaging material can be in logistic industry
In be used for metalwork, ceramics and glassware packaging, the control program that overall process production line passes through PLC electric automatic control cabinets
Monitoring in real time, reaction is fast, and sensitivity is good, and automaticity is high, not only improves product quality and production efficiency, and operate peace
Facilitate, turn waste into wealth entirely, saving the energy, environment protection.
The technical solution adopted for the present invention to solve the technical problems is：Utensil made of one kind biomass straw is packed
Intelligent device, contain：Biomass straw pulverizer, blanking bin, blanking bin laser ranging system, storage warehouse, storage warehouse are automatic
Close door, rotor-type drier, glue mixer, glue mixer glue inlet, distributing material delivery chute, four post swagers, swaging die,
Enclosed material delivery chute, pickup robot, PLC electric automatic control cabinets；Utensil automated package device is from left to right successively
Provided with biomass straw pulverizer, blanking bin, storage warehouse, rotor-type drier, glue mixer and multiple four posts swagers are provided with, it is raw
Between material stalk crasher and blanking bin, between blanking bin and storage warehouse, between storage warehouse and rotor-type drier and turn
Enclosed material delivery chute is respectively equipped between minor drying machine and glue mixer, is provided between glue mixer and four post swagers scattered
Formula material delivery chute, enclosed material delivery chute in distributing material delivery chute with being provided with conveyer belt and feeder motor, four post pressures
Swaging die is provided with material machine, glue mixer is provided with glue mixer glue inlet, and multiple pickup robots are provided between four post swagers, biology
The left side of matter stalk crasher is provided with PLC electric automatic control cabinets, electric wiring and biomass on PLC electric automatic control cabinets
Stalk crasher, blanking bin, storage warehouse, rotor-type drier, glue mixer, the motor on distributing material delivery chute and four post pressures
Pickup robot on material machine and four post swagers is connected.
The present invention technical principle be：Biomass straw is placed into biomass straw pulverizer, passes through biomass straw
Biomass straw is ground into powdered by stalk pulverizer, and the biomass straw after crushing passes through first enclosed material delivery chute
It is transported in blanking bin, multiple blanking bin laser ranging systems is provided with blanking bin, blanking bin laser ranging system is main
For detecting the distance at the top of material and blanking bin in blanking bin, when the material in blanking bin is relatively expired, the thing in blanking bin
Blanking bin inner top distance is just closer in material, and blanking bin laser ranging system will send alarm, at this moment biomass straw powder
Broken machine will be out of service, prevents the material in blanking bin from overflowing.Second enclosed material delivery chute is by blanking bin
Biomass straw is transported in storage warehouse, and biomass straw is transported to rotor-type drier by the 3rd enclosed material delivery chute
In, biomass straw is dried to sets requirement by rotor-type drier, and then the 4th enclosed material delivery chute will dry
Biomass straw afterwards is conveyed in glue mixer, places glue in glue mixer, and the glue in glue mixer enters biomass straw
Row gel, the biomass straw of gel is conveyed to each four post swager by distributing material delivery chute.Each conveying
Conveyer belt and feeder motor are provided with groove.It is provided with swaging die in four post swagers, swaging die is by the biomass straw of gel
It is pressed into finished product, the aluminium alloy infrared heating pipe of the infrared coil of band below swaging die is dried to finished product again, reaches drying
Technical requirements after, these finished products are taken out and are placed into the position of setting by pickup robot.Pressure is provided with swaging die
Force snesor and temperature sensor, pressure sensor detect the pressure on swaging die at any time, and temperature sensor detects binder at any time
Temperature on mould, PLC electric automatic controls cabinet control the temperature on swaging die to reach the optimum temperature of production, just stop drying.
The beneficial effects of the invention are as follows：Utensil made of one kind biomass straw packs intelligent device, and the device is
Designed using theory of mechanics and electric automatization control principle.The production line of the device crushes provided with biomass straw
Machine, biomass straw is ground into floury structure, the biomass straw that will take the form of a powder by rotor-type drier is dried, and is led to
Cross biomass straw that glue mixer will take the form of a powder and other materials mixing carries out gel, by conveying mechanism by the life after gel
Material stalk is transported to four post swagers and is pressed into finished product.The packaging material can be used in logistic industry metalwork,
The packaging of ceramics and glassware, overall process production line are monitored in real time by the control program of PLC electric automatic control cabinets, are reacted
Hurry up, sensitivity is good, and automaticity is high, not only improves product quality and production efficiency, and easy-to-operate, change give up into
Precious, the saving energy, environment protection.
Brief description of the drawings：
Here is that the present invention is further described in conjunction with the accompanying drawings and embodiments：
Accompanying drawing is the structural representation of the present invention；
In figure：1st, biomass straw pulverizer, 2, blanking bin, 2-1, blanking bin laser ranging system, 3, storage warehouse；3-
1st, storage warehouse self-closed door, 4, rotor-type drier, 5, glue mixer, 5-1, glue mixer glue inlet, 6, distributing material it is defeated
Send groove, 7, four post swagers, 7-1, swaging die, 8, enclosed material delivery chute, 9, pickup robot, 10, PLC electrically controls automatically
Cabinet processed.
Embodiment：
In Fig. 1, utensil made of one kind biomass straw packs intelligent device, contains：Biomass straw crushes
Machine 1, blanking bin 2, blanking bin laser ranging system 2-1, storage warehouse 3, storage warehouse self-closed door 3-1, rotor-type drier
4th, glue mixer 5, glue mixer glue inlet 5-1, distributing material delivery chute 6, four post swagers 7, swaging die 7-1, enclosed material
Delivery chute 8, pickup robot 9, PLC electric automatic controls cabinet 10；Utensil automated package device is from left to right sequentially provided with life
Material stalk crasher 1, blanking bin 2, storage warehouse 3, rotor-type drier 4, glue mixer 5 are simultaneously provided with multiple four posts swagers 7, raw
Between material stalk crasher 1 and blanking bin 2, between blanking bin 2 and storage warehouse 3, between storage warehouse 3 and rotor-type drier 4
And enclosed material delivery chute 8 is respectively equipped between rotor-type drier 4 and glue mixer 5, the post swager 7 of glue mixer 5 and four
Between be provided with distributing material delivery chute 6, enclosed material delivery chute 8 be provided with distributing material delivery chute 6 conveyer belt and
Feeder motor, is provided with swaging die 7-1 in four post swagers 7, and glue mixer 5 is provided with glue mixer glue inlet 5-1, four post swagers 7 it
Between be provided with multiple pickup robots 9, the left side of biomass straw pulverizer 1 is provided with PLC electric automatic controls cabinet 10, and PLC is electric
Electric wiring on automatic control cabinet 10 and biomass straw pulverizer 1, blanking bin 2, storage warehouse 3, rotor-type drier 4, mix
Glue machine 5, the motor on distributing material delivery chute 6 and four post swagers 7 are connected with the pickup robot 9 on four post swagers 7
Connect.
Utensil made of one kind biomass straw packs intelligent device, and biomass straw is placed into biomass straw
In pulverizer 1, biomass straw is ground into by biomass straw pulverizer 1 powdered, the biomass straw after crushing leads to
Cross first enclosed material delivery chute defeated 8 to be sent in blanking bin 2, multiple blanking bin laser rangings are provided with blanking bin 2
Device 2-1, blanking bin laser ranging system 2-1 mainly for detection of the material in blanking bin 2 and the distance at the top of blanking bin 2,
When the material in blanking bin 2 is relatively expired, the inner top of blanking bin 2 distance is with regard to closer, blanking bin laser in the material in blanking bin 2
Range unit 2-1 will send alarm, and at this moment biomass straw pulverizer 1 will be out of service, prevent the material in blanking bin 2
Overflow and.Biomass straw in blanking bin is transported in storage warehouse 3 by second enclosed material delivery chute 8, the 3rd envelope
Biomass straw is transported in rotor-type drier 4 by enclosed material delivery chute 8, and rotor-type drier 4 dries biomass straw
Do to sets requirement, then the biomass straw after drying is conveyed to glue mixer 5 by the 4th enclosed material delivery chute 8
In, place glue in glue mixer 5, biomass straw is carried out gel by the glue in glue mixer 5, by the biomass straw of gel
Each four post swager 7 is conveyed to by distributing material delivery chute 6.Conveyer belt and conveying electricity are provided with each delivery chute
Machine.Swaging die 7-1 is provided with four post swagers 7, the biomass straw of gel is pressed into finished product, swaging die by swaging die 7-1
Drying unit below 7-1 is dried to finished product again, after the technical requirements for reaching drying, pickup robot 9 by these into
Product take out the position for being placed into setting.Pressure sensor and temperature sensor, pressure sensing are provided with swaging die 7-1
Device detects the pressure on swaging die at any time, and temperature sensor detects the temperature on swaging die 7-1, PLC electric automatic controls at any time
Cabinet 10 controls the temperature on swaging die 7-1 to reach the optimum temperature of production, just stops drying.
Claims (4)
1. utensil made of one kind biomass straw packs intelligent device, contain：Biomass straw pulverizer, blanking bin,
Blanking bin laser ranging system, storage warehouse, storage warehouse self-closed door, rotor-type drier, glue mixer, glue mixer enter glue
Mouth, distributing material delivery chute, four post swagers, swaging die, enclosed material delivery chute, pickup robot, PLC are electrically automatic
Switch board；It is characterized in that：The utensil automated package device is from left to right sequentially provided with biomass straw pulverizer, blanking
Storehouse, storage warehouse, rotor-type drier, glue mixer and multiple four posts swagers, between biomass straw pulverizer and blanking bin,
Set respectively between blanking bin and storage warehouse, between storage warehouse and rotor-type drier and between rotor-type drier and glue mixer
There is enclosed material delivery chute, distributing material delivery chute, enclosed material conveying are provided between glue mixer and four post swagers
Conveyer belt and feeder motor are provided with groove and distributing material delivery chute, multiple pickup robots are provided between four post swagers,
The left side of biomass straw pulverizer is provided with PLC electric automatic control cabinets, electric wiring and the biology of PLC electric automatic control cabinets
Matter stalk crasher, blanking bin, storage warehouse, rotor-type drier, glue mixer, motor and four posts on distributing material delivery chute
Pickup robot on swager and four post swagers is connected.
2. blanking bin according to claim 1, it is characterised in that：Its inner top fills provided with multiple blanking bin laser rangings
Put.
3. storage warehouse according to claim 1, it is characterised in that：Its bottom is provided with storage warehouse self-closed door.
4. swaging die according to claim 1, it is characterised in that：Pressure sensor is provided with swaging die and temperature passes
Sensor, swaging die lower section are provided with baking zone, and multiple aluminium alloy infrared ray heating tubes are provided with baking zone, are provided with aluminium-alloy pipe red
Exterior loop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610824843.2A CN107774424A (en) | 2016-08-30 | 2016-08-30 | Utensil made of one kind biomass straw packs intelligent device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610824843.2A CN107774424A (en) | 2016-08-30 | 2016-08-30 | Utensil made of one kind biomass straw packs intelligent device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107774424A true CN107774424A (en) | 2018-03-09 |
Family
ID=61438026
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610824843.2A Pending CN107774424A (en) | 2016-08-30 | 2016-08-30 | Utensil made of one kind biomass straw packs intelligent device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107774424A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109968491A (en) * | 2019-05-16 | 2019-07-05 | 丽水市莲都区千盛轴承制造厂 | A kind of building materials process equipment recycled based on stalk |
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| CN201446723U (en) * | 2009-08-07 | 2010-05-05 | 李效和 | Straw shaping machine |
| CN202322767U (en) * | 2011-11-30 | 2012-07-11 | 杜金宇 | Crop straw particle forming device |
| CN104015380A (en) * | 2014-06-12 | 2014-09-03 | 广州保绿环保科技有限公司 | Preparation method of environment-friendly plate of building |
| CN204688596U (en) * | 2015-04-15 | 2015-10-07 | 青岛一宇集团有限公司 | A kind of molded tray automatic production lines |
| CN204974118U (en) * | 2015-08-19 | 2016-01-20 | 海安匙鸣机械制造有限公司 | Novel make -up machine is smashed to full -automatic straw |
-
2016
- 2016-08-30 CN CN201610824843.2A patent/CN107774424A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201446723U (en) * | 2009-08-07 | 2010-05-05 | 李效和 | Straw shaping machine |
| CN202322767U (en) * | 2011-11-30 | 2012-07-11 | 杜金宇 | Crop straw particle forming device |
| CN104015380A (en) * | 2014-06-12 | 2014-09-03 | 广州保绿环保科技有限公司 | Preparation method of environment-friendly plate of building |
| CN204688596U (en) * | 2015-04-15 | 2015-10-07 | 青岛一宇集团有限公司 | A kind of molded tray automatic production lines |
| CN204974118U (en) * | 2015-08-19 | 2016-01-20 | 海安匙鸣机械制造有限公司 | Novel make -up machine is smashed to full -automatic straw |
Non-Patent Citations (1)
| Title |
|---|
| 彭国勋, 印刷工业出版社 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109968491A (en) * | 2019-05-16 | 2019-07-05 | 丽水市莲都区千盛轴承制造厂 | A kind of building materials process equipment recycled based on stalk |
| CN112720770A (en) * | 2019-05-16 | 2021-04-30 | 丽水市莲都区千盛轴承制造厂 | Building materials processing equipment based on straw recycle |
| CN112720771A (en) * | 2019-05-16 | 2021-04-30 | 丽水市莲都区千盛轴承制造厂 | Building materials processing equipment based on straw recycle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180309 |