CN107763304A - A kind of replacing options of the vertical FlexbleJoint in high-altitude - Google Patents
A kind of replacing options of the vertical FlexbleJoint in high-altitude Download PDFInfo
- Publication number
- CN107763304A CN107763304A CN201710987149.7A CN201710987149A CN107763304A CN 107763304 A CN107763304 A CN 107763304A CN 201710987149 A CN201710987149 A CN 201710987149A CN 107763304 A CN107763304 A CN 107763304A
- Authority
- CN
- China
- Prior art keywords
- flexblejoint
- altitude
- vertical
- connecting pipe
- crane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/0243—Laying or reclaiming pipes on land, e.g. above the ground above ground
- F16L1/0246—Laying or reclaiming pipes on land, e.g. above the ground above ground at a certain height off the ground
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L51/00—Expansion-compensation arrangements for pipe-lines
- F16L51/02—Expansion-compensation arrangements for pipe-lines making use of bellows or an expansible folded or corrugated tube
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses a kind of replacing options of the vertical FlexbleJoint in high-altitude, this method cuts one section of pipeline short section first on the lower section connecting pipe of the vertical FlexbleJoint in high-altitude, then cutting causes the vertical FlexbleJoint in high-altitude to be separated with top connecting pipe, while removing the vertical FlexbleJoint in waste and old high-altitude outside the new vertical FlexbleJoint in high-altitude fabrication and installation circular platform, then the new vertical FlexbleJoint handling in high-altitude is reached the standard grade, and the new vertical FlexbleJoint in high-altitude and top connecting pipe are welded, finally pipeline short section backfill and weld the replacing purpose that can be achieved with FlexbleJoint.The present invention solves the problem that the vertical FlexbleJoint in high-altitude in high-altitude, without inspection platform is changed, shorten maintenance duration, improve overhaul efficiency, significantly reduce the labor intensity of maintenance worker, the safety of maintenance worker in effective guarantee maintenance process, be it is a kind of change it is efficient and convenient, safe, easy realize, practical replacing options.
Description
Technical field
The invention belongs to metallurgical plant area's Environmental-protecting dust-removing overhaul of the equipments technical field, and in particular to a kind of vertical ripple in high-altitude is mended
Repay the replacing options of device.
Background technology
FlexbleJoint is visual plant, the facility as metallurgical plant area's Environmental-protecting dust-removing, the maintenance of FlexbleJoint at present,
The problem of the following aspects be present in replacing：Firstth, it is big in high-altitude, hoisting difficulty.Due to vertical FlexbleJoint and pipeline
Installation present position height it is high, cause high-altitude to change condition difficult, can not directly be changed and arrived using the direct handling of hoist tool
Very big difficulty be present in position, lifting, dismounting, installation process.Secondth, without inspection platform.Changing in work progress needs operation people
Member is cut and is welded to connect pipeline using gas welding unit, and personnel need to arrive fixed position and carry out operation, and without inspection platform, operation is not
Convenient, operating personnel can not be guaranteed safely.3rd, more crane coordinating operations are needed, enough liftings are needed for this
Face place and raising space.
The content of the invention
The invention aims to solve technical problem present in prior art, there is provided a kind of easy to operate, simple
Replacing options that are easy, safe and reliable, changing the vertical FlexbleJoint in high-altitude that difficulty is low and labor intensity is small.
In order to achieve the above object, the present invention uses following technical scheme：A kind of replacing of the vertical FlexbleJoint in high-altitude
Method, this method comprise the following steps：
A, crane is arranged on the vacant lot of the vertical FlexbleJoint both sides in high-altitude, a crane, which is hung, is connected to the vertical ripple in high-altitude
The lower section connecting pipe of line compensator lower end, another crane for hoisting are loaded with the cage of operating personnel and make cage close to lower section
Connecting pipe, operating personnel cut the pipeline short section that one section of length is 450-550mm from below on connecting pipe, and pipeline is short
Section is extracted out；
B, the hanger at the top of the vertical FlexbleJoint in high-altitude is hung using a crane, another crane for hoisting is loaded with operation
The cage of personnel simultaneously makes cage close to the top connecting pipe for being connected to the vertical FlexbleJoint top in high-altitude, operating personnel's cutting
The junction of top connecting pipe and the vertical FlexbleJoint in high-altitude causes the vertical FlexbleJoint in high-altitude and top connecting pipe
Separation, after the vertical FlexbleJoint whereabouts 200-300mm in high-altitude, two cranes coordinate the vertical FlexbleJoint in high-altitude from installation
Removed on position and the vertical FlexbleJoint in high-altitude is hoisted to ground；
C, fabrication and installation are circular on the new vertical FlexbleJoint in high-altitude while the vertical FlexbleJoint in waste and old high-altitude is removed
Platform, circular platform using a crane cause new high-altitude after completing to the new vertical FlexbleJoint handling in high-altitude
Vertical FlexbleJoint top is docked with top connecting pipe, and another crane for hoisting is loaded with the cage of operating personnel so that hanging
Cage is close to the vertical FlexbleJoint top in high-altitude and top connecting pipe joint, and operating personnel is to the vertical ripple in high-altitude to connecting
Tentatively welded with top connecting pipe seam on line compensator top；
D, after the vertical FlexbleJoint in high-altitude is tentatively welded and fixed, circle of the operating personnel station on the vertical FlexbleJoint in high-altitude
Abutment joint is further welded on shape platform, and after the completion of upper weld, the pipeline short section of extraction is returned to lower section connecting pipe
Simultaneously solder joint is filled, completes the replacing of the vertical FlexbleJoint in high-altitude.
Further, the circular platform in the step C includes being fixed on vertically outside the vertical FlexbleJoint in high-altitude
Multiple columns, toroidal frame is fixed with the column, circular guard rail is provided with the external margin of the toroidal frame.
Further, cut when pipeline short section is cut in the step A using gas welding.
Further, the crane is truck crane.
The present invention has the advantages that compared with the prior art：The present invention is first under the vertical FlexbleJoint in high-altitude
One section of pipeline short section is cut on square connecting pipe so that the vertical FlexbleJoint in high-altitude is removed when lifting is fallen and leaves space, so
The junction of cutting top connecting pipe and the vertical FlexbleJoint in high-altitude causes the vertical FlexbleJoint in high-altitude to connect with top afterwards
Adapter road separates, and makes peace while removing the vertical FlexbleJoint in waste and old high-altitude outside the new vertical FlexbleJoint in high-altitude
Fill circular platform, then the new vertical FlexbleJoint handling in high-altitude is reached the standard grade, and by the new vertical FlexbleJoint in high-altitude with
Top connecting pipe welding, finally pipeline short section backfill and weld the replacing mesh that can be achieved with the vertical FlexbleJoint in high-altitude
's.The present invention is cooperated and its set installation circular platform by crane, solves the height in high-altitude, without inspection platform
The problem that empty vertical FlexbleJoint is changed, shortens maintenance duration, improves overhaul efficiency, significantly reduce maintenance worker's
Labor intensity, the safety of maintenance worker in effective guarantee maintenance process, it is a kind of to change efficient and convenient, safe, Yi Shi
The existing, replacing options of the vertical FlexbleJoint in practical high-altitude, can also promote the use of the production of other similar industrial pipelines,
In overhauling project work progress, there is good application prospect and promotional value.
Brief description of the drawings
Fig. 1 is the schematic diagram that the present invention removes the waste and old vertical FlexbleJoint in high-altitude；
Fig. 2 is the schematic diagram that the present invention installs the new vertical FlexbleJoint in high-altitude；
Fig. 3 is the structural representation of present invention installation circular platform.
Reference implication of the present invention is as follows：1st, the vertical FlexbleJoint in high-altitude；2nd, crane；3rd, lower section connecting pipe；
4th, cage；5th, pipeline short section；6th, top connecting pipe；7th, circular platform；8th, column；9th, toroidal frame；10th, circular guard rail.
Embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
As Figure 1-3, a kind of replacing options of the vertical FlexbleJoint in high-altitude comprise the following steps：
A, crane 2 is arranged on the vertical both sides vacant lot of FlexbleJoint 1 in high-altitude, crane 2 is truck crane, a crane 2
The lower section connecting pipe 3 for being connected to the vertical lower end of FlexbleJoint 1 in high-altitude is hung, another handling of crane 2 is loaded with operation people
The cage 4 of member simultaneously makes cage 4 cut one section on connecting pipe 3 from below using gas welding close to lower section connecting pipe 3, operating personnel
Length is 450-550mm pipeline short section 5, and pipeline short section 5 is extracted out so that the vertical FlexbleJoint 1 in high-altitude removes lifting
Space is left during whereabouts.
B, the hanger at the vertical top of FlexbleJoint 1 in high-altitude, another handling of crane 2 are hung using a crane 2
It is loaded with the cage 4 of operating personnel and makes the close top connecting pipe 6 for being connected to the vertical top of FlexbleJoint 1 in high-altitude of cage 4,
The junction that operating personnel cuts top connecting pipe 6 and the vertical FlexbleJoint 1 in high-altitude causes the vertical FlexbleJoint 1 in high-altitude
Separated with top connecting pipe 6, after the vertical whereabouts 200-300mm of FlexbleJoint 1 in high-altitude, two cranes 2, which coordinate, stands high-altitude
Formula FlexbleJoint 1 is removed from installation position and the vertical FlexbleJoint 1 in high-altitude is hoisted into ground.
C, peace is made on the new vertical FlexbleJoint 1 in high-altitude while the vertical FlexbleJoint 1 in waste and old high-altitude is removed
Circular platform 7 is filled, circular platform 7 includes being fixed on multiple columns 8 outside the vertical FlexbleJoint 1 in high-altitude vertically, on column 8
Toroidal frame 9 is fixed with, circular guard rail 10 is provided with the external margin of toroidal frame 9, circular platform 7 utilizes one after completing
Crane 2 causes the vertical top of FlexbleJoint 1 in new high-altitude to be connected with top the new vertical handling of FlexbleJoint 1 in high-altitude
Pipeline 6 docks, and the cage 4 that another handling of crane 2 is loaded with operating personnel causes cage 4 close to the vertical FlexbleJoint in high-altitude
1 top and the joint of top connecting pipe 6, operating personnel connect to the vertical top of FlexbleJoint 1 in high-altitude to connecting with top
The seam of adapter road 6 is tentatively welded.
D, after the vertical FlexbleJoint 1 in high-altitude is tentatively welded and fixed, operating personnel stands in the vertical FlexbleJoint 1 in high-altitude
On circular platform 7 on abutment joint further weld, after the completion of upper weld, by the pipeline short section 5 of extraction to lower section connecting tube
Road 3 carries out back dress and solder joint, completes the replacing of the vertical FlexbleJoint 1 in high-altitude.
Claims (4)
1. a kind of replacing options of the vertical FlexbleJoint in high-altitude, it is characterised in that this method comprises the following steps：
A, in the vertical FlexbleJoint in high-altitude（1）Crane is arranged in both sides on vacant lot（2）, a crane（2）Hang and be connected to
The vertical FlexbleJoint in high-altitude（1）The lower section connecting pipe of lower end（3）, another crane（2）Handling is loaded with operating personnel's
Cage（4）And make cage（4）Close to lower section connecting pipe（3）, operating personnel's connecting pipe from below（3）One section of length of upper cutting
For 450-550mm pipeline short section（5）, and by pipeline short section（5）Extract out；
B, a crane is utilized（2）Hang the vertical FlexbleJoint in high-altitude（1）The hanger at top, another crane（2）Hang
Carry the cage of operating personnel（4）And make cage（4）It is close to be connected to the vertical FlexbleJoint in high-altitude（1）Connect above top
Adapter road（6）, operating personnel's cutting top connecting pipe（6）With the vertical FlexbleJoint in high-altitude（1）Junction cause high-altitude
Vertical FlexbleJoint（1）With top connecting pipe（6）Separation, the vertical FlexbleJoint in high-altitude（1）After the 200-300mm of whereabouts,
Two cranes（2）Coordinate the vertical FlexbleJoint in high-altitude（1）Removed and by the vertical FlexbleJoint in high-altitude from installation position（1）
It is hoisted to ground；
C, the vertical FlexbleJoint in waste and old high-altitude（1）In the new vertical FlexbleJoint in high-altitude while dismounting（1）It is upper to make peace
Fill circular platform（7）, circular platform（7）A crane is utilized after completing（2）To the new vertical FlexbleJoint in high-altitude
（1）Handling causes the vertical FlexbleJoint in new high-altitude（1）Top and top connecting pipe（6）Docking, another crane（2）
Handling is loaded with the cage of operating personnel（4）So that cage（4）Close to the vertical FlexbleJoint in high-altitude（1）Top and top connecting tube
Road（6）Joint, operating personnel is to the vertical FlexbleJoint in high-altitude to connecting（1）Top and top connecting pipe（6）Seam
Tentatively welded；
D, by the vertical FlexbleJoint in high-altitude（1）After being tentatively welded and fixed, operating personnel stands in the vertical FlexbleJoint in high-altitude（1）
On circular platform（7）Upper abutment joint further welds, after the completion of upper weld, by the pipeline short section of extraction（5）Lower section is connected
Adapter road（3）Dress and solder joint are carried out back, completes the vertical FlexbleJoint in high-altitude（1）Replacing.
A kind of 2. replacing options of the vertical FlexbleJoint in high-altitude according to claim 1, it is characterised in that：The step
Circular platform in C（7）Including being fixed on the vertical FlexbleJoint in high-altitude vertically（1）Outside multiple columns（8）, the column
（8）On be fixed with toroidal frame（9）, the toroidal frame（9）External margin at be provided with circular guard rail（10）.
A kind of 3. replacing options of the vertical FlexbleJoint in high-altitude according to claim 1, it is characterised in that：The step
Pipeline short section is cut in A（5）Shi Caiyong gas weldings are cut.
A kind of 4. replacing options of the vertical FlexbleJoint in high-altitude according to claim 1, it is characterised in that：The lifting
Machine（2）For truck crane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710987149.7A CN107763304A (en) | 2017-10-20 | 2017-10-20 | A kind of replacing options of the vertical FlexbleJoint in high-altitude |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710987149.7A CN107763304A (en) | 2017-10-20 | 2017-10-20 | A kind of replacing options of the vertical FlexbleJoint in high-altitude |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107763304A true CN107763304A (en) | 2018-03-06 |
Family
ID=61268516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710987149.7A Pending CN107763304A (en) | 2017-10-20 | 2017-10-20 | A kind of replacing options of the vertical FlexbleJoint in high-altitude |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107763304A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109468664A (en) * | 2018-12-27 | 2019-03-15 | 登封电厂集团铝合金有限公司 | The replacing options of reactor in a kind of electrolytic cell purification system |
Citations (7)
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|---|---|---|---|---|
| CN102278561A (en) * | 2011-06-29 | 2011-12-14 | 北京宇航系统工程研究所 | Large-caliber long-span compensator for conveying pipe |
| CN102528365A (en) * | 2012-02-29 | 2012-07-04 | 沈阳汇博热能设备有限公司 | Big-diameter force balancing corrugated pipe compensator assembling device and manufacture method of compensator |
| CN103243926A (en) * | 2013-05-13 | 2013-08-14 | 中建五局第三建设有限公司 | Construction method for hoisting engineering tube well stand pipe of high-rise building |
| CN104878146A (en) * | 2015-06-09 | 2015-09-02 | 中国十九冶集团有限公司 | Construction method for replacing ripple compensator on top of gravitational dust collector |
| CN106049286A (en) * | 2016-06-15 | 2016-10-26 | 中交公局桥隧工程有限公司 | Integral lifting and installation construction method for prefabricated temporary steel pipe brackets |
| CN205678337U (en) * | 2016-06-02 | 2016-11-09 | 重庆新川塔实业股份有限公司 | Corrugated expansion joint |
| CN106435087A (en) * | 2016-08-29 | 2017-02-22 | 中国十七冶集团有限公司 | Sectional assembling and mounting method for converter vaporization flue |
-
2017
- 2017-10-20 CN CN201710987149.7A patent/CN107763304A/en active Pending
Patent Citations (7)
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|---|---|---|---|---|
| CN102278561A (en) * | 2011-06-29 | 2011-12-14 | 北京宇航系统工程研究所 | Large-caliber long-span compensator for conveying pipe |
| CN102528365A (en) * | 2012-02-29 | 2012-07-04 | 沈阳汇博热能设备有限公司 | Big-diameter force balancing corrugated pipe compensator assembling device and manufacture method of compensator |
| CN103243926A (en) * | 2013-05-13 | 2013-08-14 | 中建五局第三建设有限公司 | Construction method for hoisting engineering tube well stand pipe of high-rise building |
| CN104878146A (en) * | 2015-06-09 | 2015-09-02 | 中国十九冶集团有限公司 | Construction method for replacing ripple compensator on top of gravitational dust collector |
| CN205678337U (en) * | 2016-06-02 | 2016-11-09 | 重庆新川塔实业股份有限公司 | Corrugated expansion joint |
| CN106049286A (en) * | 2016-06-15 | 2016-10-26 | 中交公局桥隧工程有限公司 | Integral lifting and installation construction method for prefabricated temporary steel pipe brackets |
| CN106435087A (en) * | 2016-08-29 | 2017-02-22 | 中国十七冶集团有限公司 | Sectional assembling and mounting method for converter vaporization flue |
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| 中国电力出版社: "《锅炉设备安装》", 31 January 2012, 中国电力出版社 * |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109468664A (en) * | 2018-12-27 | 2019-03-15 | 登封电厂集团铝合金有限公司 | The replacing options of reactor in a kind of electrolytic cell purification system |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180306 |