CN107760583A - A kind of waste residue of potato process deeply industry, the utilization system of waste water - Google Patents

A kind of waste residue of potato process deeply industry, the utilization system of waste water Download PDF

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CN107760583A
CN107760583A CN201711259091.0A CN201711259091A CN107760583A CN 107760583 A CN107760583 A CN 107760583A CN 201711259091 A CN201711259091 A CN 201711259091A CN 107760583 A CN107760583 A CN 107760583A
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liquid
pond
biogas
gas
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吴晓泉
沈延华
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Gansu Zhengyang Modern Agricultural Service Co Ltd
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/28Anaerobic digestion processes
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    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
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    • C05F5/00Fertilisers from distillery wastes, molasses, vinasses, sugar plant or similar wastes or residues, e.g. from waste originating from industrial processing of raw material of agricultural origin or derived products thereof
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    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/20Liquid fertilisers
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/36Means for collection or storage of gas; Gas holders
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12M45/00Means for pre-treatment of biological substances
    • C12M45/02Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12M47/00Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
    • C12M47/18Gas cleaning, e.g. scrubbers; Separation of different gases
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/26Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/009Apparatus with independent power supply, e.g. solar cells, windpower, fuel cells
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/133Renewable energy sources, e.g. sunlight
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

The present invention proposes that a kind of waste residue of potato process deeply industry, the utilization system of waste water, including pretreatment unit, fermentation unit, gas disposal unit, gas include homogenate pond, grid pond, feed tank using unit, the fertile unit of system, the pretreatment unit;The fermentation unit main body is anaerobic fermentation tank;The gas disposal unit includes dehydration device, desulfurizer, meter, gas tank successively;Liquid in anaerobic fermentation tank enters discharge pond, and biogas slurry, sludge enter equipment for separating liquid from solid, and the liquid isolated is used for Liquid Fertilizer processed, the biogas residue isolated, dried, and crushes, packs and be used as base manure.Beneficial effect:Changing rejected material to useful resource is realized, after biogas engineering is handled, there can be preferable economic value with the output renewable sources of energy (biogas electric energy), organic fertilizer (solid-liquid).It is ecological friendly, realize the benign cycle of the ecosystem.Pollution administration and development of resources are combined.

Description

A kind of waste residue of potato process deeply industry, the utilization system of waste water
Technical field
The invention belongs to solid-liquid waste process field, it is related to waste residue, the processing unit of waste water of potato process deeply industry.
Background technology
60,000 tons of potato can be handled 1 year, produce the potato processing enterprise of potato flakes, 8000 tons of starch Industry.Peeling, section, cleaning, drum-type drying can all produce some byproducts and waste material in process, wherein peeling link is produced Raw waste material slag crust calculates (i.e. 60000 tons × 15%=9000 ton) by the 15% of raw material;It is to calculate for 8 months by a production cycle, the moon Produce 1125 tons of slag crust amount;Monthly by calculating 26 produces days, 4 cleaning days, daily output slag crust amount is 43 tons.Other waste residues also wrap Include:In the rotten potato that production period is picked out;Leftover pieces in slicing processes;The amyloid proteins that slicing processes middle reaches separate out;Clearly Wash caused potato peel and hack beans in process;Caused useless mashed potatoes etc., can produce waste residue amount daily altogether in drying course For 10 tons or so.It is average daily to produce waste water 260-400 tons.It can be seen that the yield of waste material, waste water is bigger.Usual waste water can convey Handled to sewage treatment plant, and waste residue is dumped rubbish field, but contain large amount of organic in waste residue, by dividing naturally if heap is high-volume big Solution can not be completed in time, produce waste gas, foul smell, polluted underground water, especially arid area ecology fragility be oozed under soiling solution, disorderly row is random Be rivals in a contest environment influence it is bigger.
The content of the invention
The present invention seeks to a kind of waste residue of potato process deeply industry, the utilization system of waste water.
The technical scheme is that:A kind of waste residue of potato process deeply industry, the utilization system of waste water, including Pretreatment unit, fermentation unit, gas disposal unit, gas using unit, the fertile unit of system, the pretreatment unit include homogenate pond, Grid pond, feed tank, the waste residue of fermentation is treated in pond, waste water is stirred uniformly for homogenate, and the material after homogeneous in grid pond by setting Heating tube preheats to material inside the grid put, and the material of preheating is by entering fermentation unit after feed tank;The fermentation unit Main body is anaerobic fermentation tank, and the biogas of anaerobic fermentation tank output enters gas disposal unit, and the gas disposal unit includes de- successively Water installations, desulfurizer, meter, gas tank, the biogas in gas tank are input to gas and use unit;The gas uses unit bag Include factory building gas boiler and living area gas transmission pipeline net work;Liquid in anaerobic fermentation tank enters discharge pond, liquid in discharge pond and Bottom sludge in anaerobic fermentation tank enters equipment for separating liquid from solid, and the liquid isolated flows to biogas slurry storage pond, biogas slurry storage pond In biogas slurry transfer be transported to liquid fertilizer workshop, the biogas residue isolated in addition, dried, crush, pack and be used as base manure.
The anaerobic fermentation tank is intermediate temperature anaerobic fermentation tank, 33~35 DEG C of temperature.
A part of liquid that the equipment for separating liquid from solid is isolated is back to pretreatment unit by pipeline.
Further to be additionally provided with solar thermal collection system, heating tube is hydro-thermal mode inside grid, solar thermal collection system Heated for pretreatment unit, be fermentation unit insulation.
The beneficial effects of the invention are as follows:Changing rejected material to useful resource is realized, can be with output Regenerated energy after biogas engineering is handled Source (biogas electric energy), organic fertilizer (solid-liquid), there is preferable economic value.It is ecological friendly, it then follows recycling economy instructs Thought, according to material circulation, the ecological general principle of energy flow, strengthen breeding balance, promote planting industry to have with processing industry Machine combines, and realizes the benign cycle of the ecosystem.
Environmental benefit, social benefit, economic benefit are taken into account, pollution administration and development of resources are combined, is used Sophisticated equipment integrates, reliable in quality, the horizontal industry-leading of energy-saving and emission-reduction.
Brief description of the drawings
Fig. 1 is the process chart of the present invention.
Embodiment
A kind of waste residue of potato process deeply industry, the utilization system of waste water, it is characterized in that:It is single including pretreatment Using unit, the fertile unit of system, the pretreatment unit includes homogenate pond, grid pond, entered for member, fermentation unit, gas disposal unit, gas Material pond, the waste residue of fermentation is treated in pond, waste water is stirred uniformly for homogenate, and the material after homogeneous further removes bulk by grid pond Non-fermented thing, while heating tube preheats to material inside grid, the material of preheating by entering fermentation unit after feed tank, or Person preheats in feed tank to material;The fermentation unit main body is anaerobic fermentation tank, and the biogas of anaerobic fermentation tank output enters gas Processing unit, the gas disposal unit include dehydration device, desulfurizer, meter, gas tank successively, the biogas in gas tank It is input to gas and uses unit;The gas includes factory building gas boiler and living area gas transmission pipeline net work using unit;In anaerobic fermentation tank Liquid enter discharge pond, the bottom sludge in liquid and anaerobic fermentation tank in discharge pond enters equipment for separating liquid from solid, separates The liquid gone out flows to biogas slurry storage pond, and the biogas slurry transfer that biogas slurry is deposited in pond is transported to liquid fertilizer workshop, and production liquid has Machine fertilizer, being filled to after Plastic Drum can be for sale, the biogas residue isolated in addition, is dried, and crushes, packs and be used as base manure, The farmland near plant area can be applied to by fertilizer applicator, realize industry and the combination of agricultural with Bulk Transport.
The anaerobic fermentation tank is intermediate temperature anaerobic fermentation tank, 33~35 DEG C of temperature.Nonpoisonous and tasteless operation, through after a while Anaerobic fermentation, can remove the COD about 85% or so in sewage, viral bacterium killing rate more than 96%, eliminate and mosquitos and flies breeding place and post The parasitic body of infested growth.
A part of liquid that equipment for separating liquid from solid is isolated is back to pretreatment unit by pipeline, makes water circulation, simultaneously Reduce the injected volume of fermented bacterium.
In order to meet the energy requirement of winter operation, solar thermal collection system is additionally provided with, heating tube is hydro-thermal inside grid Mode, solar thermal collection system are pretreatment unit heating, are fermentation unit insulation.To ensure winter anaeroic digestor constant Normal operation under medium temperature condition, integral heat insulation measure must be implemented to system, system integral heat insulation includes pipeline, valve heat insulation, The insulation of anaerobic fermentation tank.The materials such as rock wool, polyurethane can be used to carry out reinforcing insulation anaerobic digestor.
Can handle 60,000 tons of potato the year described in background technology, waste residue amount is 53 ton per days or so, produces waste water 260- Exemplified by 400 ton per days.Anaerobic fermentation tank:Daily inlet amount is:200t, anaerobic digestion hydraulic retention times 20d, then reactor have Effect volume is 4000m3, then intended diameter 12.0m × high 9.0m, volume 1000m is selected3Anaerobic fermentation tank 4.
Biogas output:Biogas 4248m can be produced daily3, collect storage 1500m3
Including:(1) 0.35m can be produced by often removing 1kgCOD3Methane, COD clearances are 85%, potato full-powder processing COD of sewage (measured value) value 15000mg/L, it is 60% to produce fire damp content, then can produce biogas about 967m daily3
(2) often degraded 1kg dry matter contents can produce biogas about 0.35m3, dry matter content degradation rate is 75%, then can produce daily Biogas about 3281m3
Biogas residue, biogas slurry yield:
Biogas residue amount:Potato slag preprocessed stage and anaerobic stages, dry are degraded 75%, while natural pond is produced after separation of solid and liquid In liquid containing dry 5%, the water content of biogas residue is 60%;
Biogas residue has a daily output of:12.5t/d×(1-75%)×(1-5%)÷(1-60%)=7.0t/d;
The annual production of biogas residue is:7.0×365=2600t/a;
Produce biogas and biogas can take away partial moisture while moisture, the dry density of biogas is about 1.19Kg/m3, methane station day Produce biogas 4248m3, water content at 37 DEG C in biogas is 0.15Kg water/kg biogas, therefore the water content that daily biogas is taken away is about For 0.8t.
Biogas slurry has a daily output of:12.5 /6.25%-7.0 -5.1 -0.8 =187t/d;
Biogas slurry understands flow:20t/d,
The annual production of biogas slurry is:The t of 167t/d × 365=6.1 ten thousand.
Although system early investment is higher, operation can think that enterprise brings benefit, and not produce economic effect still Benefit, also ecological benefits.

Claims (4)

1. a kind of waste residue of potato process deeply industry, the utilization system of waste water, it is characterized in that:Including pretreatment unit, Fermentation unit, gas disposal unit, gas include homogenate pond, grid pond, charging using unit, the fertile unit of system, the pretreatment unit Pond, the waste residue of fermentation is treated in pond, waste water is stirred uniformly for homogenate, and the material after homogeneous is by inside the grid that is set in grid pond Heating tube preheats to material, and the material of preheating is by entering fermentation unit after feed tank;The fermentation unit main body is anaerobism hair Fermentation tank, the biogas of anaerobic fermentation tank output enter gas disposal unit, and the gas disposal unit includes dehydration device successively, desulfurization fills Put, meter, gas tank, the biogas in gas tank is input to gas and uses unit;The gas includes factory building steam pot using unit Stove and living area gas transmission pipeline net work;Liquid in anaerobic fermentation tank enters discharge pond, in the liquid and anaerobic fermentation tank in discharge pond Bottom sludge enter equipment for separating liquid from solid, the liquid isolated flows to biogas slurry storage pond, the biogas slurry transfer in biogas slurry storage pond Liquid fertilizer workshop is transported to, the biogas residue isolated in addition, is dried, crushed, packed and be used as base manure.
2. waste residue, the utilization system of waste water of a kind of potato process deeply industry according to claim 1, its feature It is:The anaerobic fermentation tank is intermediate temperature anaerobic fermentation tank, 33~35 DEG C of temperature.
3. waste residue, the utilization system of waste water of a kind of potato process deeply industry according to claim 1, its feature It is:A part of liquid that equipment for separating liquid from solid is isolated is back to pretreatment unit by pipeline.
4. waste residue, the utilization system of waste water of a kind of potato process deeply industry according to claim 1, its feature It is:Solar thermal collection system is additionally provided with, heating tube is hydro-thermal mode inside grid, and solar thermal collection system adds for pretreatment unit Heat, it is that fermentation unit is incubated.
CN201711259091.0A 2017-12-04 2017-12-04 A kind of waste residue of potato process deeply industry, the utilization system of waste water Pending CN107760583A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108862410A (en) * 2018-06-26 2018-11-23 江西正合环保工程有限公司 A kind of preposition pretreatment unit in homogenate pond and technique
CN112568325A (en) * 2020-11-05 2021-03-30 甘肃正阳现代农业服务有限公司 Potato waste treatment process

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CN102079663A (en) * 2010-09-29 2011-06-01 田守仁 Ecologized medium-temperature high-efficiency compound fertilizer production system
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CN203140420U (en) * 2013-04-17 2013-08-21 深圳市龙汇源环保工程有限公司 Organic garbage disposal system
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CN105414158A (en) * 2016-01-27 2016-03-23 中国农业大学 Anaerobic fermentation coupling and hydrothermal liquidation treatment method for kitchen waste
CN207659434U (en) * 2017-12-04 2018-07-27 甘肃正阳现代农业服务有限公司 A kind of utilization system of the waste residue of potato process deeply industry, waste water

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CN201386093Y (en) * 2009-05-06 2010-01-20 东北农业大学 Pollutant zero emission biogas anaerobic fermentation system
CN102079663A (en) * 2010-09-29 2011-06-01 田守仁 Ecologized medium-temperature high-efficiency compound fertilizer production system
CN102690844A (en) * 2012-06-08 2012-09-26 常华 Biomass fuel produced by using potato starch residue and wastewater and production method for biomass fuel
CN102921700A (en) * 2012-10-31 2013-02-13 新奥科技发展有限公司 Distillate spirit vinasse spot comprehensive utilization method
CN203140420U (en) * 2013-04-17 2013-08-21 深圳市龙汇源环保工程有限公司 Organic garbage disposal system
CN105063097A (en) * 2015-09-21 2015-11-18 七台河宝泰隆煤化工股份有限公司 Method for preparing CNG (compressed natural gas) from straws
CN105414158A (en) * 2016-01-27 2016-03-23 中国农业大学 Anaerobic fermentation coupling and hydrothermal liquidation treatment method for kitchen waste
CN207659434U (en) * 2017-12-04 2018-07-27 甘肃正阳现代农业服务有限公司 A kind of utilization system of the waste residue of potato process deeply industry, waste water

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108862410A (en) * 2018-06-26 2018-11-23 江西正合环保工程有限公司 A kind of preposition pretreatment unit in homogenate pond and technique
CN112568325A (en) * 2020-11-05 2021-03-30 甘肃正阳现代农业服务有限公司 Potato waste treatment process

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