CN107756615A - A kind of gypsum block production equipment - Google Patents

A kind of gypsum block production equipment Download PDF

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Publication number
CN107756615A
CN107756615A CN201711181140.3A CN201711181140A CN107756615A CN 107756615 A CN107756615 A CN 107756615A CN 201711181140 A CN201711181140 A CN 201711181140A CN 107756615 A CN107756615 A CN 107756615A
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CN
China
Prior art keywords
track
carrier
power
control system
gypsum block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711181140.3A
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Chinese (zh)
Inventor
赵嘉珩
赵建纲
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ZHENGZHOU SUNDY BUILDING TECHNOLOGY Co Ltd
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ZHENGZHOU SUNDY BUILDING TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by ZHENGZHOU SUNDY BUILDING TECHNOLOGY Co Ltd filed Critical ZHENGZHOU SUNDY BUILDING TECHNOLOGY Co Ltd
Priority to CN201711181140.3A priority Critical patent/CN107756615A/en
Publication of CN107756615A publication Critical patent/CN107756615A/en
Pending legal-status Critical Current

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Abstract

A kind of gypsum block production equipment, belong to ardealite processed and applied field, including track, carrier, running gate system, output device, stripper apparatus, hydraulic system, power and control system;Described track is enclosed shape track;Described carrier includes carrier seat, set of molds;Described carrier is connected with track and is connected with power and control system;Described running gate system is arranged on above track;It is corresponding with stripper apparatus nearby that described output device is arranged on track;It is corresponding with output device position nearby that described stripper apparatus is arranged on track;Described hydraulic system is arranged near track;Described power and control system are arranged near track, have the characteristics of automated production that can realize blind hole gypsum block.

Description

A kind of gypsum block production equipment
Technical field
It is more particularly to a kind of to be used to ardealite calcining being converted into paring stone the invention belongs to ardealite processed and applied field Cream makes the production equipment of gypsum block.
Background technology
Ardealite is that phosphorous chemical industry enterprise pollutes to neutralize the acid solution used in process of production discharge, so as to produce Discarded object, ardealite itself is pollution-free, and still, by long term accumulation, the quantum of output of ardealite is much higher than what can be applied Amount, therefore the bulk deposition of ardealite is resulted in, in a disguised form cause environmental pollution, occupied ground;Because ardealite is by phosphorous chemical industry Production process in caused by, therefore, ardealite has the characteristics that compared with ore gypsum;First, ardealite is underway Be preceding to be carried out reacting caused gypsum by calcium hydroxide and sulfate radical, therefore the particle of ardealite is fine and smooth, plus gypsum in itself Feature, ardealite have stronger viscosity;Second, ardealite is by caused by solution reaction, therefore the ardealite discharged contains There are substantial amounts of Free water, that is, moisture content height;3rd, ardealite is the byproduct in phosphorous chemical industry production process, therefore, phosphorus Containing the various ions in phosphorous chemical industry production process in gypsum, some of which is harmful ion;So major part of ardealite Composition is dihydrate gypsum, and the plaster of Paris that building trade uses is mostly semi-hydrated gypsum, therefore ardealite can not be building Industry directly uses;In order to reduce the accumulation of ardealite, ardealite is converted into plaster of Paris, people have invented ardealite and passed through The method for converting it into plaster of Paris is calcined, conventional method for calcinating, is to carry out ardealite to be calcined to certain temperature, is removed After Free water in ardealite, it is further continued for heating, is translated into semi-hydrated gypsum, some residual gypsum continues to heat, by its turn Anhydrous gypsum is turned to, the mixture of anhydrous gypsum and semi-hydrated gypsum is subjected to atomization reduction, being largely converted into be The semi-hydrated gypsum that architectural engineering uses;The ardealite calcined by this method, intensity is high, good fluidity, therefore, the applicant A kind of blind hole gypsum block made of the previously proposed high strength gypsum seat raw material calcined out using ardealite, this building block tool Have and conveniently build by laying bricks or stones, be combined with each other firmly, when building a wall the features such as saving bonding agent, be worth high-volume popularization and application.
The content of the invention
Gypsum block of the high strength gypsum making with blind hole formed after being calcined for existing ardealite has upper Feature is stated, according to the related building standard of country, the present invention further optimizes it, proposes a kind of blind hole gypsum block, and it is special Sign is:Including main body, blind hole, bottom;The body contours size of described building block is long 390 millimeters, 190 millimeters of width, high 190 millimeters of degree;Described blind hole is located at one end of the short transverse of main body, including four corner apertures, lateral opening, interstitial hole;Described four Corner apertures is located at the corner of main body section, is symmetrically distributed with four, and the outward flange of its four corner apertures is straight line, outside its outward flange to main body The distance at edge is 20-22 millimeters;The inward flange of four described corner apertures is arc structure, the center of circle of its circular arc and corresponding centre The circular shape concentric in hole, its arc radius are 45-46 millimeters, and inner edges use arc transition, its transition with outward flange junction The radius of circular arc is 10 millimeters;The described lateral opening both sides for being arranged on interstitial hole, and positioned at the centre of four corner apertures;Described both sides Hole outward flange is 20-22 millimeters apart from the outer peripheral distance of main body;Inner edges are arc, its arc center and corresponding centre The center of circle in hole is concentric, and its arc radius is 45-46 millimeters, and inner edges and outward flange handing-over use arc transition, its side and The distance at the closest edge of four corner apertures is 20-22 millimeters, and it is 20-22 with adjacent lateral opening nearest Edge Distance Millimeter;Described lateral opening unilateral have 3;Described interstitial hole is arranged on the axis of the length direction in body height section, There are 4, be circular port, relative symmetrical, adjacent middle 88 millimeters of the pitch of holes of each two, Mei Gezhong with width axis Between a diameter of 80 millimeters of hole;Height one end that described bottom is located at main body is located at the bottom of blind hole, the thickness of described bottom Spend for 3-4 millimeters;So have and meet national current standard and existing building technique custom, uniform wall thickness, the characteristics of light weight.
For above-mentioned gypsum block, the present invention proposes a kind of gypsum block production equipment, it is characterised in that:Including rail Road, carrier, running gate system, output device, stripper apparatus, hydraulic system, power and control system;Described track is enclosed shape Track, ensure that carrier can be in orbit according to intermittent movement a certain distance of pattern of setting;Described carrier includes Carrier seat, set of molds;Described carrier is connected with track and is connected with power and control system, can in orbit every time interval Move identical distance;Described assembling die is arranged on carrier seat, is connected with carrier seat;Described carrier have it is multiple, Even distribution is in orbit;Described running gate system is arranged on above track, when its gypsum slurry outlet positions with carrier on track Assembling die position it is corresponding;Described output device is corresponding with stripper apparatus nearby installed in track, will can take off Next procedure is shifted and is transported in the gypsum block of die device output;Described stripper apparatus is arranged on track and nearby filled with output Seated position is corresponding;Described stripper apparatus is connected with power and control system and hydraulic system, can will be in set of molds it is solidifying Gu gypsum block after is deviate from out of set of molds;Described hydraulic system is arranged near track, the liquid with each functional part Press executive component connection;Described power and control system are arranged near track, with each functional part power drive and biography Sensor connects, and can drive carrier intermittent movement in orbit.
Further, described carrier seat includes running gear, die setting base, positioner;Described running gear With rail contact, and it is connected with power and control system;Described mould installion is on running gear, and and set of molds Connection;Described positioner is arranged on running gear, can be combined with the detent mechanism on track, ensures carrier in track On be accurately positioned.
Described set of molds forms including multiple moulds, and connects, and described mould includes die cavity, core rod, the demoulding Device;Described die cavity is arranged on carrier seat, by side wall enclosing into dies cavity, its size and gypsum block profile and size Identical, the thickness that its depth is equal to the stripper plate of stripper apparatus adds 190 millimeters;Described core rod is arranged in die cavity, with mould Bottom of chamber portion is fixedly connected;Described stripper apparatus is arranged on die cavity bottom, is connected with hydraulic power unit;Described hydraulic power Device is hydraulic jack.
Further, described core rod includes corner core rod, two side-mode cores, middle core rod;Described corner core rod has four It is individual, four corners of mold cavity bottoms are distributed in, its section shape and size is identical with four corner apertures of described gypsum block, and it is high Depth of the degree equal to die cavity;Two described side-mode cores are located at mold cavity, and positioned at the both sides of middle core rod, its cross sectional shape and Size is identical with the lateral opening section of described gypsum block, and its height is equal to the depth of die cavity, position in die cavity with it is lateral opening Position on described gypsum block section is identical;Described middle core rod is located at the axis of the length direction in die cavity section On line, its section is circular identical with the quantity of described gypsum block interstitial hole and position and sectional dimension.
Further described corner core rod, two side-mode cores, the bottom of middle core rod is vertical with mold cavity bottoms is fixedly connected, Its top end face geometric center is provided with cone boss;The base diameter of described cone boss is 10 millimeters, is highly 3-4 millis Rice, boss top are tip.
Further, described corner core rod, two side-mode cores, the cavity body that middle core rod is wall thickness 2-3 millimeters.
Described stripper apparatus is arranged on mold cavity bottoms, including stripper plate, lead, pusher seat;Described stripper plate is Slab construction, surfacing thereon, it is provided with, position identical with corner core rod, two side-mode cores, intermediate die core section geomery Identical hole is laid out, and is set on core rod;The thickness of described stripper plate subtracts 190 millimeters equal to cavity depth;Institute The lead stated is arranged on below stripper plate, vertical with stripper plate to be fixedly connected;Described lead has multiple, is uniformly distributed In the lower surface of stripper plate;The lower end of described lead is connected with pusher seat, can be synchronized with the movement under the promotion of pusher seat; Described lead is cylinder;Described pusher seat is arranged on the lower end of lead, and its upper surface is vertical with multiple leads Connection, its lower surface are connected with hydraulic power unit, can drive all leads same under the promotion of hydraulic power unit Step motion.
Beneficial effect
The beneficial effects of the present invention are can realize the automated production of blind hole gypsum block, its production efficiency is high, technique Simply.
Brief description of the drawings
Fig. 1 is the structural representation of blind hole gypsum block
A. main body, B. blind holes, C. bottoms.
Fig. 2 is the structural representation of building block production equipment
1. track, 2. carriers, 3. running gate systems, 4. output devices, 5. stripper apparatus, 6. hydraulic systems, 7. power and control system System.
Fig. 3 is the structural representation of the die assembly of carrier
21. mould.
Fig. 4 is the structural representation of mould
211. die cavitys, 212. stripper apparatus, 213. core rods.
Fig. 5 is the structural representation of die cavity
2111. mold cavity bottoms, 2112. pilot holes, 2113. side walls.
Fig. 6 is the structural representation of core rod
2111. mold cavity bottoms, 2131. 4 jiaos of core rods, 2132. liang of side-mode cores, 2133. middle core rods, 2134. is top.
Fig. 7 is the structural representation of stripper apparatus
2121. stripper plates, 2122. leads, 2123. pusher seats, 2124. hydraulic power units.
Embodiment
In order to further illustrate technical scheme, in conjunction with embodiment of the invention is illustrated, such as Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, in this example from building block main body A appearance and size to be long 390 millimeters, width 190 Millimeter, 190 millimeters of height;Blind hole B is set to one end of the short transverse positioned at main body, including four corner apertures, lateral opening, interstitial hole; Described corner hole position is symmetrically distributed with four in the corner of the cross section of main body A, and the outward flange of its four corner apertures is straight line, its Outward flange to the outer peripheral distance of main body A be 22 millimeters;The inward flange of four described corner apertures is arc structure, the center of circle of its circular arc With the circular shape concentric of corresponding interstitial hole, its arc radius is 45-46 millimeters, and inner edges use circular arc with outward flange junction Transition, the radius of its transition arc is 10 millimeters;By the described lateral opening both sides for being arranged on interstitial hole, and in four corner apertures Between;Two described lateral opening outward flanges are set as 22 millimeters apart from the outer peripheral distance of main body A;Inner edges are arc, its arc Shape center and the center of circle of corresponding interstitial hole are concentric, and its arc radius is 46 millimeters, and inner edges are with outward flange handing-over using circle Arc transition, the distance at the closest edge of its side and four corner apertures be 20-22 millimeters, its with it is adjacent it is lateral opening recently Edge Distance is 20-22 millimeters;Described lateral opening unilateral have 3;Described interstitial hole is arranged on the length in body height section On the axis in direction, there are 4, be circular port, it is relative symmetrical with width axis, between the adjacent interstitial hole of each two Away from 88 millimeters, a diameter of 80 millimeters of each interstitial hole;Height one end that described bottom C is located at main body A is located at blind hole B bottom Portion, described bottom C thickness is 3 millimeters;So have and meet national current standard and existing building technique custom, wall thickness is equal It is even, the characteristics of light weight.
Material of the steel plate as stripper plate 2121 is selected in this example, 10 millimeters of its steel plate thickness, length 390 are selected in this example Millimeter, 190 millimeters of width, made in the plane of steel plate identical with the horizontal cross sectional geometry of core rod 213 and size and layout type Through hole, each hole is set with, guarantees on core rod 213 along mould by and vertical stripper plate 2121 with corresponding core rod respectively Core height is smoothly slided;A diameter of 16 millimeters of lead 2122 are selected in this example, 220 millimeters of length is public-selected with 6, along taking off The side of length direction two of template 2121 is evenly arranged, and one end is fixedly connected with stripper plate 2121, the other end and pusher seat 2123 It is fixedly connected, middle part passes through the pilot hole 2112 on mold cavity bottoms 2111;Material of the steel plate as pusher seat 2123 is selected in this example Material, one end is fixedly connected with lead 2122, all leads 2122 of its area covering;From commercially available in this example The general hydraulic jack of the industry is installed in pusher seat 2123, and consolidate on carrier 2 as hydraulic power unit 2124 Fixed, this completes the implementation of stripper apparatus 212.
4 corner core rods 2131 are selected in this example, according to blind hole B in gypsum block four corner apertures identical sectional dimensions and Distribution mode is arranged on mold cavity bottoms 2111, and with the vertical connection of mold cavity bottoms 2111, be equal to mould from its height in this example The internal depth of chamber 211;6 two side-mode cores 2132 are selected in this example, are symmetrically positioned in the both sides of middle core rod 2133, its cross section Shape and size are identical with the blind hole B of gypsum block lateral opening cross section, and its height is equal to the depth in die cavity 211, in die cavity Position in 211 is identical with the lateral opening position on gypsum block section;From core rod 2133 among 4 in this example, set Put on the axis line of the length direction in die cavity section, its section is circle, 80 millimeters of diameter with gypsum block blind hole B Between hole quantity it is identical with position and sectional dimension, be fixedly connected its lower end is vertical with mold cavity bottoms 2111;In this example, select Geometric center sets 10 millimeters of base diameter at the top of each core rod, 3.5 millimeters of tapered protrusion of height, as top 2134, The purpose is to avoid damaging gypsum block due to inner vacuum in the demoulding;This completes the implementation of core rod 213.
It is the mm depth 200 of 390 mm in width of length 190 that steel plate in this example from 10 millimeters of thickness, which is made on the inside of section, The cavity body of the rectangle of millimeter is as side wall 2113;From 10 millimeters of 410 millimeters of steel plate length of thickness, 210 millimeters of width, make For mold cavity bottoms 2111, diameter and quantity and placement position and the identical pilot hole of lead 2122 are made on its surface 2112, this completes the implementation of die cavity 211, so can guarantee that the appearance and size and shape of gypsum block.
Described die cavity 211 is arranged on carrier seat, described core rod 213 is arranged in die cavity 211, with die cavity bottom Portion 2111 is fixedly connected;Described stripper apparatus 212 is arranged on to the bottom of die cavity 211, and is connected with hydraulic system 6;With regard to complete Into the implementation of mould, from laterally 6 in this example, 2 die assemblies in longitudinal direction are into the die assembly being made up of 12 moulds, institute The transverse direction stated refers to the width of mould, and described longitudinal direction refers to the length direction of mould, and so layout is advantageous to carrier The crawl and transfer of gypsum block after whole machine balancing, and the demoulding, improve the production efficiency of single carrier.
Work-yard is installed in, carrier 2 is pacified as track 1 from the general closed loop tracks of the industry in this example Fill on path 1 and be connected with power and control system 7;From the industry it is general continuously stir device and grouting device conduct Running gate system 3, is installed in the operating position of carrier positioning cast, and its sprue gate is corresponding with the die assembly on carrier 2; From the general conveyer belt combination manipulator conveying device of the industry as output device 4, the carrier 2 of track 1 is installed in Unloading position;From the general building block stripper apparatus of the industry as stripper apparatus 5, it is combined with the mold of carrier 2 Stripper apparatus connects;From the general hydraulic system of the industry as hydraulic system 6, and with the Hydraulic Elements of each functional part Connected with power and control system 7;From the general block production line of the industry power and control system as in this example Power and control system 7, it is connected with each functional part, and be connected with input power, this completes gypsum block The implementation of production equipment.
Using when, startup power supply, each operational factor is set on power and control system 7, by high strength gypsum powder Add water and respective additive automatic ration to be sent into mixer, be stirred for into slurry, the mould injected by sprue gate on carrier 1 In combination, and die cavity 211 is full of, power and control system 7 regularly drive carrier 2 to run certain distance on path 1, next Carrier 2 enters cast station and poured into a mould, the intermittent movement on path 1 of carrier 2 after cast, in the die cavity 211 on carrier 2 Calcium plaster gradually solidify, through calculating, when carrier 2 moves to depanning station, calcium plaster coagulation grade fits into depanning, move Power and control system 7, instruction stripper apparatus 5 start, and hydraulic system 6 also starts simultaneously, and the calcium plaster of solidification in die cavity 211 is pushed away Go out outside die cavity 211, captured and be sent on conveyer belt by output device 4, being transported to next process by conveyer belt is dried in the air It is dry to wait processing, so circulation, the automated production of gypsum block is formed, as a result of more die combinations, the production effect for being Rate improves, and takes full advantage of the setting time of calcium plaster, is continuously worked as a result of multichip carrier, reduce free time, by Automatically controlled in employing, ensure that the stabilization of product quality, as a result of hydraulic ejection, can adapt to multimode work simultaneously Make.

Claims (3)

  1. A kind of 1. gypsum block production equipment, it is characterised in that:Including track, carrier, running gate system, output device, demoulding dress Put, hydraulic system, power and control system;Described track is enclosed shape track, ensures that carrier can be in orbit according to setting Fixed intermittent movement a certain distance of pattern;Described carrier includes carrier seat, set of molds;Described carrier connects with track Connect and be connected with power and control system, being capable of each intermittent movement identical distance in orbit;Described assembling die peace On carrier seat, it is connected with carrier seat;Described running gate system is arranged on above track, on its gypsum slurry outlet and track The position of assembling die when carrier positions is corresponding;It is relative with stripper apparatus nearby that described output device is arranged on track Should, next procedure is shifted and is transported in the gypsum block that can export stripper apparatus;Described stripper apparatus is arranged on track It is corresponding with output device position nearby;Described stripper apparatus is connected with power and control system and hydraulic system, can be incited somebody to action The gypsum block after solidification in set of molds is deviate from out of set of molds;Described hydraulic system is arranged near track, and each The hydraulic actuator connection of functional part;Described power and control system are arranged near track, with each functional part Power drive and sensor connection, can drive carrier intermittent movement in orbit.
  2. A kind of 2. gypsum block production equipment according to claim 1, it is characterised in that:Described carrier have it is multiple, Even distribution is in orbit.
  3. A kind of 3. gypsum block production equipment according to claim 1, it is characterised in that:Described carrier seat includes walking Device, die setting base, positioner;Described running gear and rail contact, and be connected with power and control system;It is described Mould installion be connected on running gear, and with set of molds;Described positioner is arranged on running gear, can be with rail Detent mechanism on road combines, and ensures that carrier is in orbit and is accurately positioned.
CN201711181140.3A 2017-11-23 2017-11-23 A kind of gypsum block production equipment Pending CN107756615A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711181140.3A CN107756615A (en) 2017-11-23 2017-11-23 A kind of gypsum block production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711181140.3A CN107756615A (en) 2017-11-23 2017-11-23 A kind of gypsum block production equipment

Publications (1)

Publication Number Publication Date
CN107756615A true CN107756615A (en) 2018-03-06

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10315218A (en) * 1997-05-16 1998-12-02 Tiger Mach Seisakusho:Kk Cast concrete product molding machine
CN1850470A (en) * 2006-05-16 2006-10-25 张继忠 Gypsum block continuous production apparatus capable of adjusting thickness
CN1927560A (en) * 2006-09-16 2007-03-14 石宗利 Technology and device for manufacturing gypsum lightweight cavity wallboard and building block
CN201720930U (en) * 2010-08-09 2011-01-26 安徽森科新材料有限公司 Moveable pouring production line for gypsum hollow building block
CN104002374A (en) * 2014-05-19 2014-08-27 济南大学 Plaster concrete building block forming machine
DE202015005762U1 (en) * 2015-08-13 2015-09-03 Grenzebach Bsh Gmbh Apparatus for the production of solid and hollow gypsum wall components in quick change
CN207711037U (en) * 2017-11-23 2018-08-10 郑州三迪建筑科技有限公司 A kind of gypsum block production equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10315218A (en) * 1997-05-16 1998-12-02 Tiger Mach Seisakusho:Kk Cast concrete product molding machine
CN1850470A (en) * 2006-05-16 2006-10-25 张继忠 Gypsum block continuous production apparatus capable of adjusting thickness
CN1927560A (en) * 2006-09-16 2007-03-14 石宗利 Technology and device for manufacturing gypsum lightweight cavity wallboard and building block
CN201720930U (en) * 2010-08-09 2011-01-26 安徽森科新材料有限公司 Moveable pouring production line for gypsum hollow building block
CN104002374A (en) * 2014-05-19 2014-08-27 济南大学 Plaster concrete building block forming machine
DE202015005762U1 (en) * 2015-08-13 2015-09-03 Grenzebach Bsh Gmbh Apparatus for the production of solid and hollow gypsum wall components in quick change
CN207711037U (en) * 2017-11-23 2018-08-10 郑州三迪建筑科技有限公司 A kind of gypsum block production equipment

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Application publication date: 20180306