CN107756173B - Vortex shaft deburring equipment - Google Patents
Vortex shaft deburring equipment Download PDFInfo
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- CN107756173B CN107756173B CN201711293637.4A CN201711293637A CN107756173B CN 107756173 B CN107756173 B CN 107756173B CN 201711293637 A CN201711293637 A CN 201711293637A CN 107756173 B CN107756173 B CN 107756173B
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- vortex
- sliding
- feeding
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- 230000007246 mechanism Effects 0.000 claims abstract description 297
- 238000007599 discharging Methods 0.000 claims abstract description 44
- 238000003825 pressing Methods 0.000 claims description 70
- 230000001681 protective effect Effects 0.000 claims description 63
- 238000009434 installation Methods 0.000 claims description 51
- 230000005540 biological transmission Effects 0.000 claims description 24
- 239000000428 dust Substances 0.000 claims description 23
- 238000007789 sealing Methods 0.000 claims description 10
- 210000001503 joint Anatomy 0.000 claims description 7
- 230000001680 brushing effect Effects 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 17
- 230000009471 action Effects 0.000 description 8
- 230000003028 elevating effect Effects 0.000 description 8
- 238000012546 transfer Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a vortex shaft deburring device which comprises a horizontal working platform, wherein at least one deburring station is arranged on the horizontal working platform, and a deburring mechanism is arranged on the horizontal working platform corresponding to each deburring station; the automatic deburring machine also comprises a clamping mechanism for clamping the positioning vortex shaft, a movable positioning mechanism for driving the clamping mechanism to move and position among the deburring stations and an automatic feeding and discharging mechanism; the automatic feeding and discharging mechanism is innovatively designed, and the automatic feeding and discharging function of the scroll shaft is realized; the structure of the clamping mechanism is improved, so that the clamping positioning and rotating functions of the vortex shaft are realized, burrs can be prevented from splashing outwards, the normal operation of the mechanism is prevented from being influenced by the burrs, the damage is brought to the surrounding environment and workers, the requirements of automatic equipment and equipment maintenance are better met through the improvement of the deburring mechanism, the working efficiency and the deburring effect are greatly improved, and the structure is suitable for mass industrialized production.
Description
Technical Field
The invention relates to the technical field of turbochargers, in particular to a vortex shaft deburring device.
Background
The scroll shaft 100 or turbine shaft is an important component of an automobile turbocharger as a turbine component, and is composed of a turbine wheel 101 and a shaft 102. Some burrs are more or less formed in the production process of the turbine impeller and the rotating shaft, particularly, the burrs are more in the sealing groove area positions on the blades of the turbine impeller and the rotating shaft, see fig. 20, the quality of a product can be directly affected, the burrs are required to be removed by manual or manual cooperation with a deburring mechanism, and the structure of the vortex shaft is complex, the manual deburring is relied on, the labor cost is high, and the working efficiency is low; the existing deburring mechanism slightly improves deburring quality, but the working efficiency of the deburring mechanism is further improved, the existing deburring mechanism cannot meet the requirements of automatic equipment in function, and protective structures such as dust hoods and the like of the deburring mechanism are still required to be further improved.
In the process of deburring a vortex shaft by the existing deburring mechanism, the clamping mechanism is required to position the vortex shaft, and patent document CN203918779U discloses a workpiece clamping device of the deburring machine, which can clamp and position the vortex shaft, but can generate a lot of burrs in the deburring process, if the burrs are not sealed, the burrs fly everywhere to cause the equipment to be dirty, key parts of the equipment can be influenced for a long time, the equipment can be influenced, such as clamping stagnation and other problems, and the burrs are splashed to cause convenient cleaning and pollution to the surrounding working environment; and its structure is still to be further improved.
The clamping mechanism in the prior art generally needs to manually place the vortex shaft, and cannot meet the requirements of mass industrialized and automatic production; in order to meet the requirements of mass industrialized and automatic production, the working efficiency of deburring equipment is further improved, and development and design of an automatic feeding and discharging mechanism for deburring of a set of vortex shaft are urgently required so as to realize the automatic feeding and discharging function of the vortex shaft to be deburred, and the arrangement of a deburring machine and a clamping mechanism is not influenced.
Disclosure of Invention
In order to solve the technical problems, the invention provides the vortex shaft deburring equipment, which realizes the automatic feeding and discharging functions of the vortex shaft, realizes the clamping, positioning and rotating functions of the vortex shaft, can prevent burrs from splashing outwards, avoids the burrs from influencing the normal operation of a mechanism, brings harm to surrounding environment and staff, and can better meet the requirements of automatic equipment and equipment maintenance, thereby greatly improving the working efficiency and deburring effect, and being suitable for mass industrialized production.
The vortex shaft deburring equipment comprises a horizontal working platform, wherein at least one deburring station is arranged on the horizontal working platform, and a deburring mechanism is arranged on the horizontal working platform corresponding to each deburring station; the automatic deburring machine also comprises a clamping mechanism for clamping the positioning vortex shaft, a movable positioning mechanism for driving the clamping mechanism to move and position among the deburring stations and an automatic feeding and discharging mechanism; the automatic feeding and discharging mechanism comprises a plurality of first vortex shaft seats for supporting the vortex shafts, a circulating conveying line mechanism for circulating conveying the first vortex shaft seats, a feeding and positioning mechanism for positioning the first vortex shaft seats at a preset grabbing station on the circulating conveying line mechanism, and a feeding and discharging grabbing mechanism for grabbing the vortex shafts on the first vortex shaft seats at the grabbing station to a feeding and discharging station or grabbing the vortex shafts at the feeding and discharging station to the first vortex shaft seats at the grabbing station; the deburring mechanism comprises a deburring device for removing burrs on the vortex shaft, a horizontal first sliding seat used for bearing the deburring device and slidably arranged on the horizontal working platform, a deburring device for driving the horizontal first sliding seat and the horizontal driving device for enabling the deburring device to move to a deburring station.
Further, the deburring mechanism further comprises a horizontal second sliding seat and a horizontal fine adjustment driving device, the deburring device comprises a vertical working platform, a vertical sliding seat, a vertical driving device, a brush disc shaft, a brush disc seat and a first rotary driving motor, the bottom of the horizontal first sliding seat is arranged on the horizontal working platform in a sliding manner through the matching of a sliding block and a sliding rail, the horizontal driving device is arranged on the horizontal working platform and can drive the horizontal first sliding seat to slide along the sliding rail direction of the horizontal first sliding seat, the bottom of the horizontal second sliding seat is arranged on the top of the horizontal first sliding seat in a sliding manner through the matching of the sliding block and the sliding rail, the sliding rail of the horizontal first sliding seat and the sliding rail of the horizontal second sliding seat are arranged in the same direction, and the horizontal fine adjustment driving device is arranged on the horizontal first sliding seat and can drive the horizontal second sliding seat to slide along the sliding rail direction of the horizontal second sliding seat; the vertical working platform is vertically arranged on the horizontal second sliding seat, the vertical sliding seat is arranged on the vertical working platform in a sliding manner through the matching of the sliding block and the sliding rail, and the vertical driving device is arranged on the vertical working platform and can drive the vertical sliding seat to slide along the sliding rail direction; one side of the brush disc seat is arranged on the vertical sliding seat, the first rotary driving motor is arranged at the top of the brush disc seat, the rotating shaft of the first rotary driving motor is fixedly connected with the top end of the brush disc shaft, and the brush disc is arranged at the bottom end of the brush disc shaft.
Further, the deburring device further comprises a brush disc shield, the brush disc shield is arranged at the bottom of the brush disc seat, the brush disc shield surrounds the brush disc, only part of bristles on one side of the brush disc are exposed, and a guiding-out pipe orifice is arranged on one side of the brush disc shield and connected to the dust collector through a pipeline.
Further, the horizontal driving device comprises an air cylinder and a connecting piece, wherein the air cylinder outputs power along the sliding rail direction of the horizontal first sliding seat, and a power output shaft of the air cylinder is fixedly connected to one side of the horizontal first sliding seat through the connecting piece; the horizontal fine adjustment driving device comprises a fine adjustment motor, a driving belt mechanism and a first screw rod driving mechanism, wherein the fine adjustment motor is fixedly connected to the horizontal first sliding seat through a mounting plate, the driving belt mechanism comprises a driving wheel, a driven wheel and a driving belt connected between the driving wheel and the driven wheel, a power output shaft of the fine adjustment motor is driven to a screw rod of the first screw rod driving mechanism through the driving belt mechanism, and a nut of the first screw rod driving mechanism is fixedly connected with the horizontal second sliding seat; the vertical driving device comprises a second screw rod transmission mechanism and a driving handle, the second screw rod transmission mechanism is arranged on the vertical sliding seat, the driving handle is fixedly connected with a screw rod of the second screw rod transmission mechanism, and a nut of the second screw rod transmission mechanism is fixedly connected to the vertical working platform.
Further, the clamping mechanism comprises a mounting seat, a second vortex shaft seat, a rotary driving mechanism, a vortex shaft sleeve, an elastic pressing mechanism, a protective cover and a lifting mechanism, wherein the mounting seat comprises a mounting bottom plate, a mounting top plate and a mounting bracket connected between the mounting bottom plate and the mounting top plate; the bottom surface of the protective cover is opened, a first window for avoiding a brush disc of the deburring mechanism is formed at the front side surface of the protective cover, which is close to the bottom opening, a second window for avoiding a vortex shaft sleeve and an elastic pressing mechanism is formed at the top surface of the protective cover, the rear side surface of the protective cover is arranged on the mounting bracket in a sliding manner through the matching of the sliding block and the sliding rail, and the lifting mechanism can drive the protective cover to lift and press the protective cover on the mounting bottom plate, so that the protective cover, the mounting bottom plate and the mounting bracket form a sealed working cavity; the dust outlet cover is arranged on the bottom surface of the mounting bottom plate, and a dust outlet communicated with the sealed working cavity and the dust outlet cover is formed in the mounting bottom plate and connected to the dust collector through a pipeline.
Further, the mounting bracket comprises a front mounting upper vertical plate, a front mounting lower vertical plate, a rear mounting vertical plate and a plurality of supporting frames, wherein the supporting frames are vertically arranged on the mounting bottom plate, and the front mounting lower vertical plate and the rear mounting lower vertical plate are arranged on the supporting frames at intervals; the upper vertical plate before installation and the lower vertical plate after installation are arranged at intervals, the top ends of the upper vertical plate before installation and the lower vertical plate after installation are fixedly connected with the installation top plate, the bottom ends of the upper vertical plate before installation are connected with the lower vertical plate before installation, and the width of the vertical plate after installation is larger than the width of the upper vertical plate before installation and the width of the lower vertical plate before installation; the top surface of the protective cover is also provided with a third window avoiding the upper front vertical plate, the third window is communicated with the second window, a ladder is formed at the communicating part, the rear side surface of the protective cover is provided with a fourth window avoiding the upper front vertical plate and the lower front vertical plate, the rear side surface of the protective cover is arranged on the rear vertical plate through the matching sliding of the sliding block and the sliding rail in a sliding manner, and two sides of the lower front vertical plate are provided with vertical baffle plates for blocking gaps between the third window and the upper front vertical plate and between the lower front vertical plate; the left and right sides of protection casing is gone up and is all installed elasticity butt joint subassembly, elasticity butt joint subassembly includes the backplate, a plurality of guiding axle, reset shaft and reset spring, the guiding axle passes through the connecting block along fore-and-aft direction rigid coupling on the guard, install guiding axle sleeve on the guiding axle, guiding axle sleeve and the topside fixed connection of backplate, the outside of protection casing is located to the backplate and flush rather than the bottom, the front side of backplate is formed with the strip of paper used for sealing, the strip of paper used for sealing is bent from the guard plate and is extended to the first window department of protection casing front side, reset shaft one end passes through connecting block and backplate fixed connection, the other end passes through connecting block and protection casing fixed connection, and reset shaft sets up along fore-and-aft direction, reset spring cover is located on the reset shaft.
Further, the lifting mechanism comprises a lifting cylinder, a lifting cylinder seat and a protective cover connecting block, wherein the protective cover connecting block is fixedly connected to the top surface of the protective cover, the lifting cylinder seat is arranged on the mounting top plate, the lifting cylinder is arranged on the lifting cylinder seat, a power output shaft of the lifting cylinder penetrates through the lifting cylinder seat and the mounting top plate to be fixedly connected with the protective cover connecting block, and the power output shaft of the lifting cylinder is positioned between the mounting front upper vertical plate and the mounting rear vertical plate; the rotary driving mechanism comprises a second rotary driving motor, a motor seat, a rotary driving shaft and a driving shaft sleeve, wherein the second rotary driving motor is arranged on the bottom surface of the mounting bottom plate through the motor seat, a rotating shaft of the second rotary driving motor is fixedly connected with one end of the rotary driving shaft through a coupler, a boss is formed at the other end of the rotary driving shaft, the second vortex shaft seat is fixedly connected to the boss, and the rotary driving shaft is rotatably arranged in a through hole on the mounting bottom plate through the driving shaft sleeve; the movable positioning mechanism comprises a movable sliding table, a movable connecting block, two movable sliding rails and a plurality of movable sliding blocks matched with the two movable sliding rails, a movable abdicating window in a strip shape is formed on the horizontal working platform, the two movable sliding rails are close to the two sides of the movable abdicating window and are arranged on the upper side of the horizontal working platform, the bottom of a mounting bottom plate of the clamping mechanism is fixedly connected with the movable sliding blocks, a second rotary driving motor and a motor base arranged at the bottom of the mounting bottom plate penetrate into the movable abdicating window, the movable sliding table is close to the movable abdicating window and is arranged on the lower side of the horizontal working platform, and the motor base is fixedly connected with a sliding seat of the movable sliding table through the movable connecting block.
Further, the elastic pressing mechanism comprises a pressing cylinder, a guide seat, a pressing spring, a pressing rod and a pressing pin, wherein the pressing cylinder is arranged on the mounting top plate, a power output shaft of the pressing cylinder is fixedly connected with the top side of the guide seat, the rear side of the guide seat is arranged on the upper vertical plate before the installation in a sliding manner through the matching of a sliding block and a sliding rail, the top end of the pressing rod is fixedly connected to the bottom side of the guide seat, a waist-shaped hole is formed in the pressing rod near the bottom end, a pin hole is formed in the vortex shaft sleeve near the top end, the bottom end of the pressing rod is sleeved in the top end of the vortex shaft sleeve, and the pressing pin penetrates through the pin hole and the waist-shaped hole and can move up and down in the waist-shaped hole; the pressing spring is sleeved outside the pressing rod and positioned between the pressing pin and a flange arranged at the top end of the pressing rod.
Further, the circulating conveying line mechanism comprises a conveying line mechanism, a feeding lifting mechanism and a discharging lifting mechanism which are arranged at two ends of the conveying line mechanism, wherein the conveying line mechanism comprises a conveying frame, an upper layer conveying line and a lower layer conveying line which are arranged on the conveying frame; the feeding lifting mechanism comprises a feeding rack, a feeding lifting conveying line and a feeding driving mechanism, wherein the feeding lifting conveying line and the feeding driving mechanism are arranged on the feeding rack, and the feeding driving mechanism can drive the feeding lifting conveying line to lift so as to be connected with an upper conveying line or a lower conveying line; the blanking lifting mechanism comprises a blanking lifting conveying line and a blanking driving mechanism, wherein the blanking rack is arranged on the blanking rack, and the blanking driving mechanism can drive the blanking lifting conveying line to lift so as to be connected with an upper conveying line or a lower conveying line; the upper layer conveying line is a conveying belt type conveying line and comprises an upper layer conveying belt frame, two upper layer conveying belts which are arranged on the upper layer conveying belt frame in a parallel rotating mode at intervals and an upper layer conveying driving motor for driving the upper layer conveying belts to drive; the lower layer conveying line is also a conveying belt type conveying line and comprises a lower layer conveying belt frame, two lower layer conveying belts which are arranged on the lower layer conveying belt frame in a parallel and spaced mode, and a lower layer conveying driving motor for driving the lower layer conveying belts to drive; the feeding lifting conveying line is also a conveying belt type conveying line and comprises a feeding conveying belt frame, two feeding conveying belts which are arranged on the feeding conveying belt frame in a parallel rotating mode at intervals and a feeding conveying driving motor for driving the feeding conveying belts to drive; the blanking lifting conveying line is also a conveying belt type conveying line and comprises a blanking conveying belt frame, two blanking conveying belts which are arranged on the blanking conveying belt frame in a parallel rotating mode at intervals and a blanking conveying driving motor for driving the blanking conveying belts to drive; the feeding driving mechanism comprises a feeding lifting bracket and a feeding lifting cylinder, the feeding conveyor belt frame is arranged on the feeding lifting bracket, the feeding lifting bracket is arranged on the feeding frame in a sliding way up and down through the cooperation of the sliding block and the sliding rail, the feeding lifting cylinder is arranged on the feeding frame, and the power output shaft of the feeding lifting cylinder is fixedly connected with the feeding conveyor belt frame; the blanking driving mechanism comprises a blanking lifting support and a blanking lifting cylinder, the blanking conveying belt frame is arranged on the blanking lifting support, the blanking lifting support is arranged on the blanking frame in a sliding mode through the cooperation of the sliding blocks and the sliding rails, the blanking lifting cylinder is arranged on the blanking frame, and the power output shaft of the blanking lifting cylinder is fixedly connected with the blanking conveying belt frame.
Further, the feeding positioning mechanism comprises two positioning plates, a first vortex seat jacking cylinder and a stop jacking cylinder, wherein the positioning plates comprise positioning plate main bodies and positioning arms which are formed by extending from the tops of the positioning plate main bodies to one side, the two positioning plate main bodies are arranged on two opposite sides of an upper layer conveyor belt frame at a grabbing station, and the two positioning arms are suspended above an upper layer conveyor belt arranged on the upper layer conveyor belt frame; the stop jacking cylinder is arranged on the upper layer conveyor belt frame at the grabbing station, and the power output shaft of the stop jacking cylinder can lift to stop the first vortex shaft seat between the two positioning plates; the first vortex shaft seat jacking cylinder is arranged on the upper layer conveyor belt frame at the grabbing station, and when the first vortex shaft seat is stopped between the two positioning plates, the power output shaft of the first vortex shaft seat jacking cylinder can be lifted to position the first vortex shaft seat at the bottoms of the two positioning arms; the device also comprises a sensor for detecting whether the vortex shaft on the first vortex shaft seat reaches the grabbing station or not, and the sensor is arranged on the positioning plate through the sensor seat; the feeding and discharging grabbing mechanism comprises clamping jaws, a clamping jaw cylinder for driving the clamping jaws to open and close and grab the rotating shaft of the vortex shaft, and a manipulator for driving the clamping jaw cylinder and a clamping jaw arranged on the clamping jaw cylinder to move between a grabbing station and a feeding and discharging station.
The beneficial effects of the invention are as follows: the invention provides a vortex shaft deburring device, which is innovatively provided with an automatic feeding and discharging mechanism, so that the automatic feeding and discharging function of a vortex shaft is realized; the structure of the clamping mechanism is improved, so that the clamping positioning and rotating functions of the vortex shaft are realized, burrs can be prevented from splashing outwards, the normal operation of the mechanism is prevented from being influenced by the burrs, the damage is brought to the surrounding environment and workers, the requirements of automatic equipment and equipment maintenance are better met through the improvement of the deburring mechanism, the working efficiency and the deburring effect are greatly improved, and the structure is suitable for mass industrialized production.
The automatic feeding and discharging mechanism has the advantages that the first vortex shaft seat is designed, so that the function of supporting the vortex shaft and matching with the circulating conveying line mechanism is realized, the first vortex shaft seat can be conveyed in a circulating way by the circulating conveying line mechanism, and the function of automatically feeding and discharging the vortex shaft on the first vortex shaft seat is realized; through designing circulation transfer chain mechanism into including the transfer chain mechanism that has upper and lower floor's transfer chain, the material loading elevating system that has liftable material loading lift transfer chain and the unloading elevating system that has liftable material unloading lift transfer chain, realized circulation transport's function, through predetermine on circulation transfer mechanism and snatch station department, and with first vortex shaft seat through material loading positioning mechanism location in snatch the station, can realize the location of first vortex shaft seat, so that the material loading and unloading snatch the mechanism snatch the vortex shaft on the first vortex shaft seat of snatching station department to the unloading station or snatch the vortex shaft of going up and down material station department to snatch on the first vortex shaft seat of station department, thereby realized waiting to deburr vortex shaft automatic transport to snatch the station, and automatic place from snatch the station and snatch on the mechanism, and snatch from the clamp mechanism after accomplishing the burring, the function of carrying away, thereby the work efficiency of burring has been improved greatly, be applicable to large batch industrial production.
The clamping mechanism drives the second scroll seat to rotate and drives the scroll shaft to be deburred to rotate through the rotary driving mechanism, and the scroll shaft sleeve is elastically driven through the elastic pressing mechanism, so that the scroll shaft to be deburred is elastically pressed down through the scroll shaft sleeve, the clamping, positioning and rotating functions of the scroll shaft to be deburred are realized, namely, the scroll shaft is elastically pressed on the second scroll seat in the rotating process, and then the deburring mechanism can be matched, so that the automatic deburring function of the scroll shaft is realized. And through setting up the protection casing, can form a sealed working chamber in the work area of waiting to burring vortex shaft, can prevent that the burr from outwards splashing, avoid the burr that the vortex shaft was got rid of to splash other mechanism departments or external environment in, influence the normal operating of mechanism, bring harm for surrounding environment and staff. The protection casing passes through elevating system and realizes the lift function, can descend to working area at the during operation, and at the during non-operation, rise to upper position, do not influence the material loading of scroll, will wait to burre the scroll to place between second scroll seat and scroll cover, avoid because the inconvenient problem of material loading that the setting of protection casing arouses.
The deburring mechanism drives the brush disc shaft through the first rotary driving motor so as to drive the brush disc to rotate, and the deburring function of the vortex shaft can be realized when the brush disc rubs with the vortex shaft; the horizontal driving device drives the horizontal first sliding seat to slide along the direction of the sliding rail, so that a mechanism (comprising a brush disc) arranged on the horizontal first sliding seat can be moved forwards for a certain distance, the brush disc is moved to a clamping mechanism for positioning a vortex shaft to be deburred, for example, the brush disc is moved for a longer distance, and therefore, the movement of the clamping mechanism cannot be influenced by a vortex shaft deburring mechanism; because the slide rail of horizontal first slide and the slide rail syntropy setting of horizontal second slide, drive horizontal second slide through horizontal fine setting drive arrangement and follow slide rail direction and slide, can be with installing mechanism (including the brush dish) on horizontal second slide and remove a certain distance forward again, for example remove a nearer distance, because the burring is through the brush dish vortex shaft of polishing, brush dish use after a period, brush hair is worn and torn, brush dish diameter diminish, if continue to use will reduce the burring effect, and if change the brush dish, can cause the waste of brush dish, and the position of brush dish is adjusted forward through horizontal fine setting drive arrangement, can compensate the wearing and tearing of brush dish, in this way, neither can influence the burring effect, also can avoid the waste of brush dish, save manufacturing cost. The vertical sliding seat is driven by the vertical driving device to move along the direction of the sliding rail, and the function of adjusting the mechanism (comprising the brush disc) arranged on the vertical sliding seat up and down can be realized, so that the brush disc is consistent with the appointed position on the vortex shaft, and the height of the brush disc can be adjusted again when different vortex shafts are replaced. Therefore, the invention can realize the automatic adjustment of the height and the horizontal distance of the brush disc, and can carry out fine adjustment forwards after the brush disc is worn, thereby improving the deburring effect and saving the production cost. More preferably, the brush disc protecting cover is arranged, most of the brush disc is surrounded by the brush disc protecting cover, burrs can be prevented from splashing outwards, the burrs removed on the vortex shaft are prevented from splashing to other mechanisms or external environments, the normal operation of the mechanisms is influenced, and harm is brought to surrounding environments and staff. And through deriving mouth of pipe intercommunication brush dish guard shield inner space and dust catcher, the dust catcher can inhale out the burr, reaches the effect of clearance, can not cause other influences to equipment.
Drawings
FIG. 1 is a schematic view of a view angle structure of a vortex shaft deburring apparatus according to the present invention;
FIG. 2 is a schematic view of another view angle structure of the vortex shaft deburring apparatus of the present invention;
FIG. 3 is a schematic diagram of the structure of the automatic feeding and discharging mechanism of the invention;
FIG. 4 is a schematic view of a conveyor line mechanism according to the present invention;
FIG. 5 is a schematic diagram of a loading lifting mechanism in the present invention;
FIG. 6 is a schematic diagram of a blanking lifting mechanism in the present invention;
FIG. 7 is a schematic diagram showing a structure of the first scroll seat and the feeding positioning mechanism according to the present invention;
FIG. 8 is a schematic diagram of the structure of the feeding and discharging grabbing mechanism in the invention;
FIG. 9 is a schematic view of a deburring mechanism according to the present invention;
FIG. 10 is a schematic view of another view of the deburring mechanism of the present invention;
FIG. 11 is a side view of a deburring mechanism of the present invention;
FIG. 12 is a schematic diagram of a horizontal fine adjustment driving device according to the present invention;
FIG. 13 is a schematic view of a vertical drive apparatus according to the present invention;
FIG. 14 is a schematic view of a clamping mechanism according to the present invention;
FIG. 15 is a schematic view of another view of the clamping mechanism according to the present invention;
FIG. 16 is a schematic view of the structure of the clamping mechanism of the present invention with the protective cover removed;
FIG. 17 is a cross-sectional view of a second scroll seat in combination with a scroll shaft and rotary drive mechanism according to the present invention;
FIG. 18 is a cross-sectional view of the scroll sleeve and scroll shaft and elastic hold-down mechanism of the present invention;
FIG. 19 is a schematic view of a second scroll seat according to the present invention;
FIG. 20 is a schematic view of the scroll structure according to the present invention.
Detailed Description
In order that the technical content of the present invention may be more clearly understood, the following detailed description of the embodiments is given only for better understanding of the content of the present invention and is not intended to limit the scope of the present invention.
As shown in fig. 1, 2 and 3, the vortex shaft deburring device comprises a horizontal working platform 1, wherein two deburring stations are arranged on the horizontal working platform, and a deburring mechanism 4 is arranged on the horizontal working platform corresponding to each deburring station; the blade of the turbine impeller of the vortex shaft and the welding part of the rotating shaft and the turbine impeller can be precisely deburred by adjusting the inclination angle of the brush disc of the deburring mechanism; the automatic deburring machine also comprises a clamping mechanism 3 for clamping the positioning vortex shaft, a movable positioning mechanism 2 for driving the clamping mechanism to move and position between two deburring stations and an automatic feeding and discharging mechanism 5;
Referring to fig. 3 and 8, the automatic loading and unloading mechanism 5 includes a plurality of first scroll seats 52 for supporting the scroll shaft 100, a circulation conveyor line mechanism 51 for circulating and conveying the first scroll seats, a loading positioning mechanism 53 for positioning the first scroll seats at a preset gripping station on the circulation conveyor line mechanism, and a loading and unloading gripping mechanism 54 for gripping the scroll shaft on the first scroll seats at the gripping station to the loading and unloading station or gripping the scroll shaft at the loading and unloading station to the first scroll seats at the gripping station; the circulating conveyor line mechanism comprises a conveyor line mechanism 511, a feeding lifting mechanism 512 and a discharging lifting mechanism 513 which are arranged at two ends of the conveyor line mechanism, wherein the conveyor line mechanism comprises a conveyor frame 5111, an upper layer conveyor line 5112 and a lower layer conveyor line 5113 which are arranged on the conveyor frame; the feeding lifting mechanism comprises a feeding frame 5121, a feeding lifting conveying line 5122 and a feeding driving mechanism 5123, wherein the feeding lifting conveying line 5122 and the feeding driving mechanism 5123 are arranged on the feeding frame, and the feeding driving mechanism can drive the feeding lifting conveying line to lift so as to be connected with an upper conveying line or a lower conveying line; the blanking lifting mechanism comprises a blanking frame 5131, a blanking lifting conveying line 5132 and a blanking driving mechanism 5133, wherein the blanking lifting conveying line 5132 and the blanking driving mechanism are arranged on the blanking frame, and the blanking driving mechanism can drive the blanking lifting conveying line to lift so as to be connected with an upper conveying line or a lower conveying line. Wherein the conveyor line mechanism 511 can be designed into multiple sections according to the need, see fig. 4, and two sections of conveyor line mechanisms are provided. In the structure, the function of supporting the vortex shaft and matching with the circulating conveying line mechanism is realized by designing the first vortex shaft seat, and the first vortex shaft seat can be circularly conveyed by the circulating conveying line mechanism to realize the function of circularly conveying the vortex shaft thereon; the circulating conveying mechanism is designed to comprise a conveying line mechanism with an upper conveying line and a lower conveying line, a feeding lifting mechanism with a lifting feeding lifting conveying line and a discharging lifting mechanism with a lifting discharging lifting conveying line, so that the circulating conveying function is realized; the grabbing station is preset on the circulating conveying mechanism, the first vortex shaft seat is positioned at the grabbing station through the feeding positioning mechanism, the positioning of the first vortex shaft seat can be realized, so that the feeding and discharging grabbing mechanism grabs the vortex shaft on the first vortex shaft seat at the grabbing station to the feeding and discharging station or grabs the vortex shaft at the feeding and discharging station to the first vortex shaft seat at the grabbing station, the automatic conveying of the vortex shaft to be deburred to the grabbing station is realized, the vortex shaft to be deburred is automatically placed from the grabbing station to the clamping mechanism, after the deburring is completed, the grabbing is carried out from the clamping mechanism, the deburring work efficiency is greatly improved, and the circulating conveying mechanism is suitable for mass industrialized production.
As a preferred embodiment, referring to fig. 4, 5 and 6, the upper conveyor line is a conveyor line, and includes an upper conveyor frame 51121, two upper conveyor belts 51122 rotatably disposed on the upper conveyor frame at intervals side by side, and an upper conveyor driving motor 51123 for driving the upper conveyor belts; the lower conveyor line is also a conveyor line and comprises a lower conveyor rack 51131, two lower conveyor belts 51132 which are arranged on the lower conveyor rack in a parallel and spaced mode, and a lower conveyor driving motor 51133 for driving the lower conveyor belts to drive; the feeding lifting conveying line is also a conveying belt type conveying line and comprises a feeding conveying belt frame 51221, two feeding conveying belts 51222 which are arranged on the feeding conveying belt frame in a parallel rotating mode at intervals and a feeding conveying driving motor 51223 for driving the feeding conveying belts to drive; the blanking lifting conveying line is also a conveying belt type conveying line and comprises a blanking conveying belt frame 51321, two blanking conveying belts 51322 which are arranged on the blanking conveying belt frame in a parallel rotating mode at intervals and a blanking conveying driving motor 51323 for driving the blanking conveying belts to drive; the feeding driving mechanism comprises a feeding lifting support 51231 and a feeding lifting cylinder 51232, the feeding conveyor belt frame is arranged on the feeding lifting support, the feeding lifting support is arranged on the feeding frame in a sliding manner up and down through the cooperation of the sliding block and the sliding rail, the feeding lifting cylinder is arranged on the feeding frame, and the power output shaft of the feeding lifting cylinder is fixedly connected with the feeding conveyor belt frame; the blanking driving mechanism comprises a blanking lifting support 51331 and a blanking lifting cylinder 51332, wherein the blanking conveying belt frame is arranged on the blanking lifting support, the blanking lifting support is arranged on the blanking frame in a sliding manner through the cooperation of a sliding block and a sliding rail, and the blanking lifting cylinder is arranged on the blanking frame, and a power output shaft of the blanking lifting cylinder is fixedly connected with the blanking conveying belt frame. Like this, through upper conveying driving motor drive upper conveyer belt transmission, can realize carrying first vortex axle seat and last vortex axle's function, through lower floor conveying driving motor drive lower floor conveyer belt transmission, can realize carrying first vortex axle seat and last vortex axle's function, through material loading conveying driving motor drive material loading conveyer belt, can realize carrying first vortex axle seat and last vortex axle's function, through unloading conveying driving motor drive unloading conveyer belt, can realize carrying first vortex axle seat and last vortex axle's function. The upper and lower material lifting supports are driven by the upper and lower material lifting cylinders to drive the upper and lower material conveying belt frames arranged on the upper and lower material lifting supports, so that the upper and lower material lifting conveying belts are connected with the upper and lower conveying belts to achieve the purpose of circulating conveying. But is not limited thereto, and in other embodiments, other configurations of the drive conveyor line, such as chain conveyor lines, roller conveyor lines, etc., may be designed as desired.
Preferably, referring to fig. 4 and 7, the first scroll seat includes a support plate 521 and a support seat 522 installed at the middle of the support plate, and a groove 523 shape-fitted with a turbine wheel and a shaft end of the scroll is formed at the top surface of the support seat. Wherein, through set up the recess on the supporting seat, can realize supporting the location vortex shaft function, can realize steadily placing the function on the conveying line through the backup pad to by the circulation transport.
Preferably, referring to fig. 7, the feeding positioning mechanism includes two positioning plates 531, a first vortex seat lifting cylinder 532 and a stop lifting cylinder 533, the positioning plates include a positioning plate main body 5311 and positioning arms 5312 extending from the top of the positioning plate main body to one side, the two positioning plate main bodies are mounted on opposite sides of an upper layer conveyor belt frame at the grabbing station, and the two positioning arms are suspended above an upper layer conveyor belt mounted on the upper layer conveyor belt frame; the stop jacking cylinder is arranged on the upper layer conveyor belt frame at the grabbing station, and the power output shaft of the stop jacking cylinder can lift to stop the first vortex shaft seat between the two positioning plates; the first vortex shaft seat jacking cylinder is arranged on the upper layer conveyor belt frame at the grabbing station, and when the first vortex shaft seat is stopped between the two positioning plates, the power output shaft of the first vortex shaft seat jacking cylinder can be lifted to position the first vortex shaft seat at the bottoms of the two positioning arms; a sensor 534 for detecting whether the scroll shaft on the first scroll shaft seat reaches the grabbing station is also included, and the sensor is mounted on the positioning plate through a sensor holder 535. In this way, by arranging the stop jacking cylinder, the first vortex shaft seat is stopped at the grabbing station; through the cooperation of two positioning arms of two locating plates and first vortex shaft seat jacking cylinder, realized will snatch the function that first vortex shaft seat of station department was fixed a position to snatch station department preset on circulation transfer chain mechanism with first vortex shaft seat location. The sensor is used for detecting whether the first vortex shaft seat reaches the grabbing station or not, and then the controller starts the stop lifting cylinder and the first vortex shaft seat lifting cylinder to act.
Preferably, referring to fig. 7, the positioning plate further includes a mounting arm 5313 extending from the positioning plate body to one side, the mounting arm and the positioning arm are disposed at the same side and spaced apart, a plurality of rollers 536 are mounted between the mounting arm and the positioning arm, and a distance between the rollers mounted on the two positioning plates is the same as a width of the first vortex seat. Through installing the gyro wheel on the locating plate, first vortex axle seat is arranged in between the gyro wheel on the locating plate of both sides by the accuracy, realizes the accurate positioning of first vortex axle seat, and after the burring is accomplished, roll cooperation between gyro wheel and the first vortex axle seat, can not influence first vortex axle seat and carry.
Preferably, referring to fig. 7, a plurality of wear plates 524 are mounted at the bottom of the first scroll seat, and the power output shaft of the stop jacking cylinder stops the first scroll seat between the two positioning plates through the stop wear plates. Excessive wear of the first vortex shaft seat can be avoided through the arrangement of the wear-resistant plate, and the function of stopping the first vortex shaft seat can be achieved by matching with the stopping lifting cylinder.
Preferably, referring to fig. 8, the feeding and discharging grabbing mechanism includes a clamping jaw 541, a clamping jaw cylinder 542 for driving the clamping jaw to open and close and grab the rotating shaft of the vortex shaft, and a manipulator 543 for driving the clamping jaw cylinder and the clamping jaw mounted thereon to move between the grabbing station and the feeding and discharging station. The clamping jaw cylinder and the clamping jaw arranged on the clamping jaw cylinder can be driven to move between the grabbing station and the feeding and discharging station through the movement of the mechanical arm in the three-dimensional space, and the clamping jaw is driven to open and close through the clamping jaw cylinder, so that the vortex shaft is grabbed.
Preferably, referring to fig. 8, the manipulator is an xyz three-axis manipulator, and the movement positioning of xyz three coordinate spaces is realized. Preferably, the manipulator comprises an x-axis bracket 5431, an x-axis sliding table 5432, a y-axis air cylinder 5433, a y-axis guide assembly 5434, a z-axis air cylinder 5435 and a z-axis guide assembly 5436, wherein the x-axis sliding table is arranged at the top end of the x-axis bracket along the x-axis direction, the air cylinder body of the z-axis air cylinder is arranged on a sliding seat of the x-axis sliding table, the z-axis guide assembly comprises a z-axis guide rail 54361 formed at the outer side of the air cylinder body of the z-axis air cylinder along the z-axis direction and a z-axis sliding seat 54362 in sliding fit with the z-axis guide rail, and the z-axis sliding seat is fixedly connected with a power output shaft of the z-axis air cylinder through a connecting block; the y-axis cylinder is fixedly connected to the bottom end of the z-axis sliding seat through a connecting block, the y-axis guide assembly comprises a guide hole 54341 formed on the cylinder body of the y-axis cylinder and arranged along the y-axis direction, a y-axis guide column 54342 and a y-axis seat 54343 which are in sliding fit with the guide hole, the y-axis guide column is fixedly connected with the y-axis seat, the y-axis seat is fixedly connected with a power output shaft of the y-axis cylinder, and the clamping jaw cylinder is arranged on the y-axis seat. Like this, through installing x axle slip table on x axle support, realized the function that x axle moved, through the function that y axle cylinder drive y axle guide assembly, realized the function that the y axle moved, through the function that z axle cylinder drive z axle guide assembly, realized the z axle and moved, this simple structure, with low costs, the implementation of being convenient for.
The working principle of the automatic feeding and discharging mechanism is as follows: firstly, a plurality of first vortex shaft seats with vortex shafts are placed on a lower layer conveyor belt of a lower layer conveyor line of a circulating conveyor mechanism, the lower layer conveyor belt is provided with conveying power by a lower layer conveyor driving motor, the first vortex shaft seats can move onto a feeding lifting conveyor line at a feeding lifting mechanism along the conveying direction, then a feeding lifting cylinder of the feeding lifting mechanism acts to lift a feeding conveyor belt frame and a feeding lifting conveyor line on the feeding conveyor belt frame to be connected with the upper layer conveyor belt of the upper layer conveyor line, and then the feeding conveyor driving motor of the feeding lifting mechanism drives the feeding conveyor belt to move, so that the first vortex shaft seats are conveyed onto the upper layer conveyor belt of the upper layer conveyor line of the circulating conveyor mechanism; then, the upper layer conveyor belt is provided with conveying power by an upper layer conveying driving motor, the first vortex shaft seat can move along the conveying direction, when the first vortex shaft seat moves to the grabbing station, the first vortex shaft seat is detected by a sensor and stops the action of the jacking air cylinder, and the first vortex shaft seat is stopped at the grabbing station by the stopping jacking air cylinder; then, the first vortex shaft seat is jacked up from the upper layer transmission belt at the grabbing station by the action of the jacking cylinder of the first vortex shaft seat and is positioned at the grabbing station preset on the circulating conveying line mechanism. Then, the manipulator of going up unloading grabbing mechanism moves clamping jaw cylinder and clamping jaw that installs on with to snatch station department, and at this moment, the clamping jaw is open state, and the pivot of vortex shaft can fall into the clamping jaw in, then, clamping jaw cylinder action, the drive clamping jaw is closed to clip the vortex shaft, then manipulator action, moves the vortex shaft to the clamping mechanism of last unloading station on, carries out the burring. After deburring is finished, the same principle is adopted, and the feeding and discharging grabbing mechanism grabs the scroll shaft from the clamping mechanism of the feeding and discharging station and places the scroll shaft on the first scroll shaft seat of the grabbing station. Then, first vortex axle seat jacking cylinder and backstop jacking cylinder reset, and first vortex axle seat continues to remove along the direction of delivery on the upper strata drive belt, and then on being removed the unloading lift conveying line of unloading elevating system department, then, unloading elevating system's unloading lift cylinder action, with unloading conveyer belt frame and unloading lift conveying line on it drop to link up with the lower floor's drive belt of lower floor's conveying line, then, unloading elevating system's unloading conveyor drive motor drive unloading conveyer belt removes, carries first vortex axle seat to the lower floor's conveying line of circulation conveying mechanism on the lower floor's conveying line to be taken out in a certain position on the lower floor's conveying line.
Referring to fig. 9, 10 and 11, the deburring mechanism includes a deburring device 41 for removing burrs on the scroll shaft, a horizontal first slide carriage 42 for carrying the deburring device and slidably provided on the horizontal work platform, and a horizontal driving device 43 for driving the horizontal first slide carriage and the deburring device thereon to move the deburring device to the deburring station. The deburring device comprises a vertical working platform 411, a vertical sliding seat 412, a vertical driving device 413, a brush disc 414, a brush disc shaft 415, a brush disc seat 416 and a first rotary driving motor 417, the bottom of the horizontal first sliding seat is arranged on the horizontal working platform in a sliding manner through the matching of a sliding block and a sliding rail, the horizontal driving device is arranged on the horizontal working platform and can drive the horizontal first sliding seat to slide along the sliding rail direction of the horizontal first sliding seat, the bottom of the horizontal second sliding seat is arranged at the top of the horizontal first sliding seat in a sliding manner through the matching of the sliding block and the sliding rail, the sliding rail of the horizontal first sliding seat and the sliding rail of the horizontal second sliding seat are arranged in the same direction, the horizontal fine adjustment driving device is arranged on the horizontal first sliding seat and can drive the horizontal second sliding seat to slide along the sliding rail direction of the horizontal second sliding seat; the vertical working platform is vertically arranged on the horizontal second sliding seat, the vertical sliding seat is arranged on the vertical working platform in a sliding manner through the matching of the sliding block and the sliding rail, and the vertical driving device is arranged on the vertical working platform and can drive the vertical sliding seat to slide along the sliding rail direction; one side of the brush disc seat is arranged on the vertical sliding seat, the first rotary driving motor is arranged at the top of the brush disc seat, the rotating shaft of the first rotary driving motor is fixedly connected with the top end of the brush disc shaft, and the brush disc is arranged at the bottom end of the brush disc shaft. Therefore, the brush disc shaft is driven by the first rotary driving motor to further drive the brush disc to rotate, and the function of deburring the vortex shaft can be realized when the brush disc rubs with the vortex shaft; the horizontal driving device drives the horizontal first sliding seat to slide along the direction of the sliding rail, so that a mechanism (comprising a brush disc) arranged on the horizontal first sliding seat can be moved forwards for a certain distance, the brush disc is moved to a clamping mechanism for positioning a vortex shaft to be deburred, for example, the brush disc is moved for a longer distance, and therefore, the movement of the clamping mechanism cannot be influenced by a vortex shaft deburring mechanism; because the sliding rail of the horizontal first sliding seat and the sliding rail of the horizontal second sliding seat are arranged in the same direction, the horizontal fine adjustment driving device drives the horizontal second sliding seat to slide along the sliding rail direction, a mechanism (comprising a brush disc) arranged on the horizontal second sliding seat can be moved forwards for a certain distance, for example, a closer distance is moved, because deburring is realized by polishing a vortex shaft through the brush disc, brush bristles are worn after the brush disc is used for a period of time, the diameter of the brush disc is reduced, the deburring effect is reduced if the brush disc is continuously used, the brush disc is wasted if the brush disc is replaced, and the abrasion of the brush disc can be compensated by adjusting the position of the brush disc forwards through the horizontal fine adjustment driving device, the deburring effect is not affected, the waste of brushing the disc can be avoided, and the production cost is saved. The vertical sliding seat is driven by the vertical driving device to move along the direction of the sliding rail, and the function of adjusting the mechanism (comprising the brush disc) arranged on the vertical sliding seat up and down can be realized, so that the brush disc is consistent with the appointed position on the vortex shaft, and the height of the brush disc can be adjusted again when different vortex shafts are replaced. Therefore, the invention can realize the automatic adjustment of the height and the horizontal distance of the brush disc, and can carry out fine adjustment forwards after the brush disc is worn, thereby improving the deburring effect and saving the production cost.
Preferably, referring to fig. 8 and 11, a brush plate shield 418 is further included, which is mounted to the brush plate base bottom and surrounds the brush plate, exposing only a portion of the bristles on one side of the brush plate, and has a delivery nozzle 4181 on one side of the brush plate shield, which is connected to the cleaner by a conduit. Therefore, most of the brush disc is surrounded by the brush disc shield, burrs can be prevented from splashing outwards, and the situation that burrs removed on the vortex shaft are splashed to other mechanisms or the external environment to influence the normal operation of the mechanisms and bring harm to the surrounding environment and staff is avoided. And through deriving mouth of pipe intercommunication brush dish guard shield inner space and dust catcher, the dust catcher can inhale out the burr, reaches the effect of clearance, can not cause other influences to equipment.
Preferably, referring to fig. 9, the brush disc protecting cover includes a bottom shell 4182 with an opening at the top and one side, a top cover 4183 and a notch cover plate 4184 with a notch for avoiding the brush disc shaft at one side, the outlet pipe opening is arranged on the bottom shell, the top cover is fixedly connected with the brush disc seat, the top cover is fixedly connected with a flange formed around the opening at the top of the bottom shell to form an accommodating space for accommodating the brush disc at one side, the notch cover plate is fixedly connected on the notch of the top cover, and a through hole for allowing the brush disc shaft to pass through is reserved on the top cover. Through the cooperation of drain pan and top cap and breach apron, can realize brushing the purpose of dish guard shield quick installation and dismantlement, and can play the effect of being convenient for maintain.
Preferably, referring to fig. 11, the brush tray is disposed in the accommodating space near the top cover, and a baffle 4185 is fixedly connected to the bottom shell, and the baffle shields a part of the space between the brush tray and the bottom shell. Therefore, the blocking piece can prevent burrs from flying out from the lower side of the brush disc protective cover, and surrounding equipment is further protected.
Preferably, referring to fig. 9, the horizontal driving device includes a cylinder 431 outputting power in a sliding rail direction of the horizontal first sliding base and a connecting member 432, and a power output shaft of the cylinder is fixedly connected to one side of the horizontal first sliding base through the connecting member. Thus, the cylinder drives the horizontal first sliding seat to realize the function of horizontal movement, but the cylinder is not limited to the horizontal movement, and the cylinder can be replaced by a power device for outputting power in a straight line, such as an oil cylinder.
Preferably, referring to fig. 12, the horizontal fine adjustment driving device includes a fine adjustment motor 451, a driving belt mechanism 452 and a first screw transmission mechanism 453, the fine adjustment motor is fixedly connected to the horizontal first slide base through a mounting plate 454, the driving belt mechanism includes a driving wheel 4521, a driven wheel 4522 and a driving belt 4523 connected therebetween, a power output shaft of the fine adjustment motor is driven to a screw of the first screw transmission mechanism through the driving belt mechanism, and a nut of the first screw transmission mechanism is fixedly connected to the horizontal second slide base. Like this, through the rotatory action wheel that drives of fine setting motor, the action wheel passes through the drive belt and then drives the driven wheel and rotate, can be with power transmission to first lead screw drive mechanism screw rod, the rotation of screw rod is then through the nut that cooperates with it turn into the power of straight line output to the horizontal second slide that drive and nut rigid coupling together is along its slide rail removal, thereby reaches the function of the brush dish of forward movement, but not limited to this, like drive belt mechanism can also replace for gear mechanism etc.. Here, the driving belt mechanism and the first screw driving mechanism are both in the prior art, and are not described herein.
Preferably, referring to fig. 13, the vertical driving device includes a second screw transmission mechanism 4131 and a driving handle 4132, the second screw transmission mechanism is mounted on the vertical sliding seat, the driving handle is fixedly connected with a screw rod of the second screw transmission mechanism, and a nut of the second screw transmission mechanism is fixedly connected on the vertical working platform. The screw rod of the second screw rod transmission mechanism can be driven through the rotary driving handle, and then the nut of the second screw rod transmission mechanism is converted into power output in a straight line.
Preferably, referring to fig. 11, the brush disc seat includes a sleeve 4161 with a flange at the top, a flared half tube 4162, a mounting block 4163 and two clamping blocks 4164, the sleeve is rotatably sleeved outside the brush disc shaft through a shaft sleeve, the flared half tube is fixedly connected between the bottom end of the sleeve and the brush disc shield, the two clamping blocks are clamped around the middle of the sleeve through fasteners, a first rotary driving motor is mounted on the flange at the top of the sleeve, the mounting block is mounted on a vertical sliding seat, and the mounting block is detachably and fixedly connected with the two clamping blocks. Like this, through sleeve, flaring half pipe, installation piece and the cooperation of grip block, realized the function of installation first rotary drive motor and brush dish guard shield, and do not influence the rotation of brush dish and brush dish axle.
Preferably, referring to fig. 11, the mounting block is fixedly connected with the two clamping blocks through two bolt pairs arranged at intervals, wherein one bolt pair serves as a rotating shaft 4165, the other bolt pair serves as an adjusting shaft 4166, and arc-shaped abdicating grooves 4167 corresponding to the adjusting shafts are formed in the two clamping blocks. The problem of the slope dispatch of adjusting the brush dish has been realized to the cooperation of groove of stepping down through pivot, regulating spindle and arc like this, and the regulating spindle moves in the groove of stepping down of arc, corresponds the inclination of brush dish, and pivot and regulating spindle adopt the bolt pair, and after adjusting the angle, can lock the location, avoid the inclination that probably causes to change in the brush dish rotation, and then influence the problem of burring effect.
Preferably, referring to fig. 11, a support block 4168 is connected to the bottom of the mounting block and a bolt 4169 for supporting the clamping block is threadedly connected to the support block. In order to avoid the mechanism to run, the bolt that can produce becomes flexible, leads to inclination to change, further increases supporting shoe and bolt in the installation piece bottom, and the bolt stretches out in the supporting shoe, can support the grip block, prevents the mechanism whereabouts of installation on it, changes inclination.
Preferably, referring to fig. 9, a first limit switch 419 and a second limit switch 4110 are mounted on the horizontal second slide, and a limit piece 4112 matched with the first limit switch and the second limit switch is mounted on the horizontal first slide. The first limit switch and the second limit switch judge the forward moving distance of the horizontal second sliding seat through the limit piece, so that the front and back limit positions of the horizontal second sliding seat can be limited, and excessive use of the brush tray is avoided.
The operating principle of the deburring mechanism is as follows: before the deburring mechanism works, the vertical sliding seat is driven by the vertical driving device to move along the direction of the sliding rail of the vertical sliding seat, and the position of the brush disc arranged on the vertical sliding seat is adjusted up and down, so that the brush disc is consistent with the appointed position on the vortex shaft. When the deburring device works, the horizontal driving device drives the horizontal first sliding seat to slide along the direction of the sliding rail, and a mechanism (comprising a brush disc) arranged on the horizontal first sliding seat moves forwards for a certain distance, so that the brush disc is transferred to a clamping mechanism for positioning a vortex shaft to be deburred; then, the brush disc shaft is driven by the first rotary driving motor to drive the brush disc to rotate, so that the brush disc rubs with the vortex shaft to remove burrs of the vortex shaft; after the brush disc is used for a period of time, the horizontal fine adjustment driving device drives the horizontal second sliding seat to adjust the position of the brush disc forwards according to the worn degree of the brush hair, so that the wear of the brush disc is compensated.
Referring to fig. 14, 15 and 16, the clamping mechanism comprises a mounting seat 31, a second scroll seat 32, a rotation driving mechanism 33, a scroll sleeve 34, an elastic pressing mechanism 35, a protective cover 36 and a lifting mechanism 37, wherein the mounting seat comprises a mounting bottom plate 311, a mounting top plate 312 and a mounting bracket 313 connecting the mounting bottom plate and the mounting top plate, the rotation driving mechanism is mounted on the mounting bottom plate, the elastic pressing mechanism is mounted on the mounting top plate and the mounting bracket at a position close to the mounting top plate, the second scroll seat is mounted on the rotation driving mechanism, the scroll sleeve is mounted on the elastic pressing mechanism, two ends of a scroll to be deburred are positioned between the second scroll seat and the scroll sleeve, the rotation driving mechanism can drive the second scroll seat to rotate and drive the scroll to be deburred, and the elastic pressing mechanism can elastically drive the scroll sleeve to elastically press the scroll to be deburred on the second scroll seat; the bottom surface of the protective cover is open, the front side of the protective cover is close to the opening at the bottom and is provided with a first window 361 for avoiding a brush disc of the deburring mechanism, the top surface of the protective cover is provided with a second window 362 for avoiding a vortex shaft sleeve and an elastic pressing mechanism, the rear side of the protective cover is arranged on the mounting bracket in a sliding manner through the matching of the sliding block and the sliding rail, and the lifting mechanism can drive the protective cover to lift and lower and can press the protective cover on the mounting bottom plate, so that the protective cover, the mounting bottom plate and the mounting bracket enclose a sealed working cavity. Like this, through rotatory drive mechanism drive second vortex axle seat rotatory and drive treat that the burring vortex axle is rotatory, through elasticity pushing down mechanism elasticity drive vortex axle sleeve, and then push down treat that the burring vortex axle through vortex axle sleeve elasticity, realized treating the clamping location and the rotation function of burring vortex axle, promptly the vortex axle is at pivoted in-process, is pressed on the second vortex axle seat by elasticity, and then can cooperate the deburring mechanism, realizes the automatic burring of vortex axle function. And through setting up the protection casing, can form a sealed working chamber in the work area of waiting to burring vortex shaft, can prevent that the burr from outwards splashing, avoid the burr that the vortex shaft was got rid of to splash other mechanism departments or external environment in, influence the normal operating of mechanism, bring harm for surrounding environment and staff. The protection casing passes through elevating system and realizes the lift function, can descend to working area at the during operation, and at the during non-operation, rise to upper position, do not influence the material loading of scroll, will wait to burre the scroll to place between second scroll seat and scroll cover, avoid because the inconvenient problem of material loading that the setting of protection casing arouses.
Preferably, referring to fig. 14, a dust outlet cover 38 is mounted on the underside of the mounting plate, and a dust outlet 3111 is formed in the mounting plate for communicating the sealed working chamber with the dust outlet cover, the dust outlet cover being connected to the cleaner by a duct. Burrs in the sealed working cavity can be sucked away by the dust collector through the dust outlet, so that the cleaning effect is achieved, and the influence on equipment is further prevented.
Preferably, referring to fig. 14 and 15, the mounting bracket includes a front mounting upper vertical plate 3131, a front mounting lower vertical plate 3132, a rear mounting vertical plate 3133 and a plurality of supporting frames 3134, wherein the supporting frames are vertically mounted on the mounting bottom plate, and the rear mounting vertical plate and the front mounting lower vertical plate are mounted on the supporting frames at intervals in front-back; the upper vertical plate before installation and the lower vertical plate after installation are arranged at intervals, the top ends of the upper vertical plate before installation and the lower vertical plate after installation are fixedly connected with the installation top plate, the bottom ends of the upper vertical plate before installation are connected with the lower vertical plate before installation, and the width of the vertical plate after installation is larger than the width of the upper vertical plate before installation and the width of the lower vertical plate before installation; the third window 363 of the upper vertical plate before the installation is avoided in the top surface of the protective cover, the third window is communicated with the second window, a ladder 364 is formed at the communicating position, the fourth window of the upper vertical plate before the installation and the fourth window of the lower vertical plate before the installation are avoided in the rear side surface of the protective cover, the rear side surface of the protective cover is arranged on the rear vertical plate after the installation in a sliding mode through the matching of the sliding blocks and the sliding rails, and vertical baffle plates 3135 for blocking gaps between the third window and the upper vertical plate before the installation and between the lower vertical plate before the installation are formed on two sides of the lower vertical plate before the installation. Through designing the installing support to be by riser 3131 before the installation, riser 3132 before the installation, riser 3133 after the installation and a plurality of support frames 3134 are constituteed to through the ingenious design of the position relation between them, realized the upper and lower slip setting of protection casing, and the protection casing is in-process of sliding from top to bottom, does not receive the structure restriction back, at sealed during operation, does not have the burr to expose.
Preferably, referring to fig. 14, the left and right sides of the protection cover are provided with an elastic butt-joint assembly 39, the elastic butt-joint assembly comprises a protection plate 391, a plurality of guide shafts 392, a reset shaft 393 and a reset spring 394, the guide shafts are fixedly connected to the protection cover along the front and rear directions through connecting blocks, the guide shafts are provided with guide shaft sleeves 395, the guide shaft sleeves are fixedly connected with the top sides of the protection plate, the protection plate is arranged outside the protection cover and is flush with the bottom end of the protection cover, the front side of the protection plate is provided with a seal 396, the seal is bent from the protection plate and extends to a first window on the front side of the protection cover, one end of the reset shaft is fixedly connected with the protection plate through the connecting blocks, the other end of the seal is fixedly connected with the protection cover through the connecting blocks, the reset shaft is arranged along the front and rear directions, and the reset spring is sleeved on the reset shaft. Like this, through installing elasticity butt joint subassembly on the side about the protection casing, can realize carrying out seamless connection's function with the separation blade cooperation of vortex shaft deburring mechanism to form a more airtight working chamber, the separation blade of vortex shaft deburring mechanism promptly and elasticity butt joint subassembly's strip of paper used for sealing between elastic contact, seal the downside of first window, this elasticity butt joint subassembly's theory of operation is: the vortex shaft deburring mechanism moves to the clamping mechanism, the brush disc of the vortex shaft deburring mechanism stretches into the sealing working cavity from the first window of the protective cover, the baffle plate of the vortex shaft deburring mechanism is firstly contacted with the sealing strip, then in the process of pushing the brush disc forwards, the baffle plate drives the guard plate to move backwards, the guard plate achieves the function of guiding forward and backward by matching the guide shaft with the guide shaft sleeve, and the reset spring is compressed by matching the reset shaft with the reset spring to achieve elastic contact, so that the sealing reliability is maintained.
Preferably, referring to fig. 14 and 16, the lifting mechanism includes a lifting cylinder 371, a lifting cylinder seat 372 and a protective cover connecting block 373, the protective cover connecting block is fixedly connected to the top surface of the protective cover, the lifting cylinder seat is mounted on the mounting top plate, the lifting cylinder is mounted on the lifting cylinder seat, a power output shaft of the lifting cylinder passes through the lifting cylinder seat and the mounting top plate to be fixedly connected with the protective cover connecting block, and the power output shaft of the lifting cylinder is positioned between the mounting front upper vertical plate and the mounting rear vertical plate. Like this, drive protection casing connecting block through lift cylinder, and then can drive the protection casing and go up and down. In order to achieve a reasonable arrangement structure, the lifting air cylinder is arranged between the upper vertical plate before installation and the rear vertical plate after installation, and the installation of the elastic pressing mechanism is not affected.
Preferably, referring to fig. 14 and 17, the rotary driving mechanism includes a second rotary driving motor 331, a motor base 332, a rotary driving shaft 333 and a driving shaft sleeve 334, the second rotary driving motor is mounted on the bottom surface of the mounting base plate through the motor base, a rotating shaft of the second rotary driving motor is fixedly connected with one end of the rotary driving shaft through a coupling, a boss 3331 is formed at the other end of the rotary driving shaft, the second vortex shaft base is fixedly connected on the boss, and the rotary driving shaft is rotatably mounted in a through hole on the mounting base plate through the driving shaft sleeve. The second rotary driving motor drives the rotary driving shaft to rotate, so that the second vortex shaft seat fixedly connected with the rotary driving shaft can be driven to rotate, and the vortex shaft to be deburred arranged on the second vortex shaft seat can be driven to rotate.
Preferably, referring to fig. 18 and 19, the top surface of the second scroll seat is formed with a first blind hole 321 matched with one shaft end of the scroll shaft to be deburred, and the inner circumferential side of the first blind hole is formed with a rib groove 322 opposite to a rib on the outer circumferential side of the shaft end of the scroll shaft to be deburred; the bottom end of the vortex sleeve is formed with a second blind hole 341 which is matched with the other shaft end of the vortex shaft to be deburred. The first blind hole on the second vortex shaft seat is matched with one shaft end of the vortex shaft to be deburred (particularly, the shaft end of the turbine impeller), the function of positioning the vortex shaft to be deburred and driving the vortex shaft to rotate is achieved through the matching of the ribs and the grooves, the second blind hole is formed in the bottom end of the vortex shaft sleeve, the positioning of the other shaft end (the shaft end of the rotating shaft) of the vortex shaft to be deburred is achieved, and therefore the function that the vortex shaft is positioned between the vortex shaft sleeve and the second vortex shaft seat is achieved.
Preferably, referring to fig. 18, the elastic pressing mechanism includes a pressing cylinder 351, a guide holder 352, a pressing spring 353, a pressing rod 354 and a pressing pin 355, the pressing cylinder is mounted on the mounting top plate, a power output shaft of the pressing cylinder is fixedly connected with the top side of the guide holder, the rear side of the guide holder is slidably arranged on the upper vertical plate before being mounted through the matching of the sliding block and the sliding rail, the top end of the pressing rod is fixedly connected with the bottom side of the guide holder, a waist-shaped hole 3541 is arranged at the bottom end of the pressing rod near the bottom end, a pin hole is arranged at the top end near the vortex shaft sleeve, the bottom end of the pressing rod is sleeved in the top end of the vortex shaft sleeve, and the pressing pin is arranged in the pin hole and the waist-shaped hole in a penetrating manner and can move up and down in the waist-shaped hole; the pressing spring is sleeved outside the pressing rod and positioned between the pressing pin and a flange arranged at the top end of the pressing rod. Still include window cover 356, be formed with on the window cover and dodge vortex axle sleeve, push down the through-hole 3561 of spring and depression bar, window cover and guide holder fixed connection, and can penetrate in the first window, shutoff first window. In the elastic pressing mechanism, the guide seat is slidably mounted on the upper front mounting vertical plate through the sliding block and the sliding rail, the linear guide function is realized, the pressing cylinder drives the guide seat downwards, the pressing rod is driven to move downwards, the pressing rod is driven to drive the vortex shaft sleeve to move downwards, the second blind hole of the vortex shaft sleeve is sleeved on the shaft end of the vortex shaft to be deburred, which is placed on the second vortex shaft seat, after the vortex shaft sleeve is abutted to the shaft end of the vortex shaft to be deburred, if the pressing cylinder continues to apply force downwards, the vortex shaft sleeve is driven to press the spring to compress through the pressing pin, the waist-shaped hole on the pressing rod has the function of avoiding at this time, namely the pressing spring can provide a downward elastic force to drive the vortex shaft sleeve, and then the shaft end of the vortex shaft to be deburred is elastically pressed, so that the function of elastically pressing the vortex shaft to be deburred on the second vortex shaft seat is realized. Compared with the prior art, the structure has the advantages of simple structure and convenient installation when realizing the function of elastic pressing down.
The working principle of the clamping mechanism for deburring the vortex shaft is as follows: the initial position, the lower air cylinder of elasticity pushing down mechanism is in not pushing down the state, and elevating system's lift air cylinder is in the lifting position, firstly, will wait to burring scroll one end place on the second scroll seat, then, the action of lower air cylinder, drive lower air cylinder downwards drive guide holder, and then drive down the depression bar and reciprocate, and the depression bar then drives the scroll cover and reciprocates, embolias the axle head of burring scroll, will wait to burring scroll elasticity pressure on the second scroll seat. Then, the lifting cylinder of the lifting mechanism drives the protective cover to descend, the protective cover is pressed on the mounting bottom plate in a pressing mode, the protective cover, the mounting bottom plate and the mounting support enclose a sealed working cavity, and the deburring mechanism is waited to move to the position of the vortex shaft to be deburred for deburring.
Referring to fig. 1, the mobile positioning mechanism 2 comprises a mobile sliding table 21, a mobile connecting block 22, two mobile sliding rails 23 and a plurality of mobile sliding blocks matched with the two mobile sliding rails, a bar-shaped mobile yielding window is formed on the horizontal working platform, two mobile sliding rails are installed on the upper side of the horizontal working platform near the two sides of the mobile yielding window, the bottom of an installation bottom plate of the clamping mechanism is fixedly connected with the mobile sliding blocks, a second rotary driving motor, a motor base and a dust outlet cover which are arranged at the bottom of the installation bottom plate penetrate into the mobile yielding window, the mobile sliding table is installed on the lower side of the horizontal working platform near the mobile yielding window, and the motor base of the clamping mechanism is fixedly connected with the sliding seat of the mobile sliding table through the mobile connecting block. Like this, but through removing the slip table drive motor cabinet and then drive clamping mechanism's mount pad and remove along removing the slide rail on horizontal work platform, carry out accurate control to removing the slip table through the controller, can remove clamping mechanism and fix a position to different burring stations.
The automatic feeding and discharging device for the vortex shaft has the advantages that the automatic feeding and discharging function of the vortex shaft is realized, the clamping, positioning and rotating functions of the vortex shaft are realized, burrs are prevented from splashing outwards, the influence of the burrs on the normal operation of a mechanism is avoided, the harm to the surrounding environment and staff is avoided, the requirement of automatic equipment and equipment maintenance is better met, the working efficiency and the deburring effect are greatly improved, and the automatic feeding and discharging device for the vortex shaft is suitable for mass industrial production.
The above embodiments are described in detail with reference to the accompanying drawings. Modifications and variations in the above-described embodiments may be made by those skilled in the art without departing from the spirit of the invention, which fall within the scope of the invention.
Claims (9)
1. The utility model provides a vortex axle burring equipment which characterized in that: the deburring machine comprises a horizontal working platform (1), wherein at least one deburring station is arranged on the horizontal working platform, and a deburring mechanism (4) is arranged on the horizontal working platform corresponding to each deburring station; the deburring machine also comprises a clamping mechanism (3) for clamping the positioning vortex shaft, a movable positioning mechanism (2) for driving the clamping mechanism to move and position among the deburring stations and an automatic feeding and discharging mechanism (5); the automatic feeding and discharging mechanism comprises a plurality of first vortex shaft seats (52) for supporting the vortex shafts (100), a circulating conveying line mechanism (51) for circulating conveying the first vortex shaft seats, a feeding and positioning mechanism (53) for positioning the first vortex shaft seats at a preset grabbing station on the circulating conveying line mechanism, and a feeding and discharging grabbing mechanism (54) for grabbing the vortex shafts on the first vortex shaft seats at the grabbing station to the feeding and discharging station or grabbing the vortex shafts at the feeding and discharging station to the first vortex shaft seats at the grabbing station; the deburring mechanism comprises a deburring device (41) for removing burrs on a vortex shaft, a horizontal first sliding seat (42) for bearing the deburring device and slidingly arranged on the horizontal working platform, a deburring device for driving the horizontal first sliding seat and the horizontal driving device (43) for enabling the deburring device to move to a deburring station;
The deburring mechanism further comprises a horizontal second sliding seat (44) and a horizontal fine adjustment driving device (45), the deburring device comprises a vertical working platform (411), a vertical sliding seat (412), a vertical driving device (413), a brushing disc (414), a brushing disc shaft (415), a brushing disc seat (416) and a first rotary driving motor (417), the bottom of the horizontal first sliding seat is arranged on the horizontal working platform in a sliding manner through the matching of a sliding block and a sliding rail, the horizontal driving device is arranged on the horizontal working platform and can drive the horizontal first sliding seat to slide along the sliding rail direction of the horizontal first sliding seat, the bottom of the horizontal second sliding seat is arranged at the top of the horizontal first sliding seat in a sliding manner through the matching of the sliding block and the sliding rail, the sliding rail of the horizontal first sliding seat and the sliding rail of the horizontal second sliding seat are arranged in the same direction, and the horizontal fine adjustment driving device is arranged on the horizontal first sliding seat and can drive the horizontal second sliding seat to slide along the sliding rail direction of the horizontal second sliding seat; the vertical working platform is vertically arranged on the horizontal second sliding seat, the vertical sliding seat is arranged on the vertical working platform in a sliding manner through the matching of the sliding block and the sliding rail, and the vertical driving device is arranged on the vertical working platform and can drive the vertical sliding seat to slide along the sliding rail direction of the vertical sliding seat; the brush dish seat one side install in on the vertical slide, first rotary driving motor install in brush dish seat top, its axis of rotation with the top fixed connection of brush dish axle, the brush dish install in the bottom of brush dish axle.
2. The scroll deburring apparatus as set forth in claim 1, wherein: the deburring device further comprises a brush disc shield (418) mounted at the bottom of the brush disc seat, the brush disc shield surrounds the brush disc, only part of bristles on one side of the brush disc are exposed, and a guiding-out pipe orifice (4181) is arranged on one side of the brush disc shield and connected to the dust collector through a pipeline.
3. The scroll deburring apparatus as set forth in claim 1, wherein: the horizontal driving device comprises an air cylinder (431) and a connecting piece (432) which output power along the sliding rail direction of the horizontal first sliding seat, and the power output shaft of the air cylinder is fixedly connected to one side of the horizontal first sliding seat through the connecting piece; the horizontal fine adjustment driving device comprises a fine adjustment motor (451), a driving belt mechanism (452) and a first screw rod transmission mechanism (453), wherein the fine adjustment motor is fixedly connected to the horizontal first sliding seat through a mounting plate (454), the driving belt mechanism comprises a driving wheel (4521), a driven wheel (4522) and a driving belt (4523) connected between the driving wheel and the driven wheel, a power output shaft of the fine adjustment motor is transmitted to a screw rod of the first screw rod transmission mechanism through the driving belt mechanism, and a nut of the first screw rod transmission mechanism is fixedly connected with the horizontal second sliding seat; the vertical driving device comprises a second screw rod transmission mechanism (4131) and a driving handle (4132), wherein the second screw rod transmission mechanism is installed on the vertical sliding seat, the driving handle is fixedly connected with a screw rod of the second screw rod transmission mechanism, and a nut of the second screw rod transmission mechanism is fixedly connected to the vertical working platform.
4. The scroll deburring apparatus as set forth in claim 1, wherein: the clamping mechanism comprises a mounting base (31), a second vortex shaft seat (32), a rotary driving mechanism (33), a vortex shaft sleeve (34), an elastic pressing mechanism (35), a protective cover (36) and a lifting mechanism (37), wherein the mounting base comprises a mounting bottom plate (311), a mounting top plate (312) and a mounting bracket (313) connected between the mounting bottom plate and the mounting top plate, the rotary driving mechanism is mounted on the mounting bottom plate, the elastic pressing mechanism is mounted on the mounting top plate and the mounting bracket at a position close to the mounting top plate, the second vortex shaft seat is mounted on the rotary driving mechanism, the vortex shaft sleeve is mounted on the elastic pressing mechanism, two ends of a vortex shaft to be deburred are positioned between the second vortex shaft seat and the vortex shaft sleeve, the rotary driving mechanism can drive the second vortex shaft seat to rotate and drive the vortex shaft to be deburred, and the elastic pressing mechanism can elastically drive the vortex shaft sleeve to be deburred to be elastically pressed on the second vortex shaft seat; the bottom surface of the protective cover is open, a first window (361) for avoiding a brush disc of a deburring mechanism is formed at the position, close to the bottom opening, of the front side surface of the protective cover, a second window (362) for avoiding the vortex shaft sleeve and the elastic pressing mechanism is formed at the top surface of the protective cover, the rear side surface of the protective cover is arranged on the mounting bracket in a sliding manner through the matching of the sliding block and the sliding rail, the lifting mechanism can drive the protective cover to lift and can press the protective cover on the mounting bottom plate, and a sealing working cavity is formed by the protective cover, the mounting bottom plate and the mounting bracket in a surrounding manner; the dust outlet cover (38) is arranged on the bottom surface of the mounting bottom plate, a dust outlet (3111) which is communicated with the sealed working cavity and the dust outlet cover is formed in the mounting bottom plate, and the dust outlet cover is connected to the dust collector through a pipeline.
5. The scroll deburring apparatus as set forth in claim 4, wherein: the mounting bracket comprises a mounting front upper vertical plate (3131), a mounting front lower vertical plate (3132), a mounting rear vertical plate (3133) and a plurality of supporting frames (3134), wherein the supporting frames are vertically arranged on the mounting bottom plate, and the mounting rear vertical plate and the mounting front lower vertical plate are arranged on the supporting frames at intervals front and back; the upper mounting front vertical plate and the lower mounting rear vertical plate are arranged at intervals, the top ends of the upper mounting front vertical plate and the lower mounting rear vertical plate are fixedly connected with the mounting top plate, the bottom end of the upper mounting front vertical plate is connected with the lower mounting front vertical plate, and the width of the lower mounting front vertical plate is larger than that of the upper mounting front vertical plate and that of the lower mounting front vertical plate; the top surface of the protective cover is also provided with a third window (363) avoiding the upper vertical plate before installation, the third window is communicated with the second window, a ladder (364) is formed at the communicating part, the rear side surface of the protective cover is provided with a fourth window avoiding the upper vertical plate before installation and the lower vertical plate before installation, the rear side surface of the protective cover is arranged on the rear vertical plate after installation in a sliding manner through the matching of a sliding block and a sliding rail, and two sides of the lower vertical plate before installation are provided with vertical baffle plates (3135) for blocking gaps between the third window and the upper vertical plate before installation and between the lower vertical plate before installation; elastic butt joint components (39) are arranged on the left side surface and the right side surface of the protective cover, the elastic butt joint components comprise a protective plate (391), a plurality of guide shafts (392), reset shafts (393) and reset springs (394), the guide shafts are fixedly connected to the protective cover along the front-back direction through connecting blocks, guide shaft sleeves (395) are arranged on the guide shafts, the guide shaft sleeves are fixedly connected with the top side of the protective plate, the protective plate is arranged outside the protective cover and is flush with the bottom end of the protective plate, sealing strips (396) are formed on the front side of the protective plate, the sealing strips extend to a first window position on the front side of the protective plate in a bending mode, one ends of the reset shafts are fixedly connected with the protective plate through the connecting blocks, the other ends of the reset shafts are fixedly connected with the protective plate, the reset shafts are arranged along the front-back direction, and the reset springs are sleeved on the reset shafts.
6. The scroll deburring apparatus as set forth in claim 5, wherein: the lifting mechanism comprises a lifting cylinder (371), a lifting cylinder seat (372) and a protective cover connecting block (373), wherein the protective cover connecting block is fixedly connected to the top surface of the protective cover, the lifting cylinder seat is arranged on the mounting top plate, the lifting cylinder is arranged on the lifting cylinder seat, a power output shaft of the lifting cylinder penetrates through the lifting cylinder seat and the mounting top plate to be fixedly connected with the protective cover connecting block, and the power output shaft of the lifting cylinder is positioned between the mounting front upper vertical plate and the mounting rear vertical plate; the rotary driving mechanism comprises a second rotary driving motor (331), a motor base (332), a rotary driving shaft (333) and a driving shaft sleeve (334), wherein the second rotary driving motor is installed on the bottom surface of the installation bottom plate through the motor base, a rotating shaft of the second rotary driving motor is fixedly connected with one end of the rotary driving shaft through a coupler, a boss (3331) is formed at the other end of the rotary driving shaft, the second vortex shaft base is fixedly connected to the boss, and the rotary driving shaft is rotatably installed in a through hole on the installation bottom plate through the driving shaft sleeve; the mobile positioning mechanism comprises a mobile sliding table (21), a mobile connecting block (22), two mobile sliding rails (23) and a plurality of mobile sliding blocks matched with the two mobile sliding rails, a strip-shaped mobile yielding window is formed on the horizontal working platform, two mobile sliding rails are close to two sides of the mobile yielding window and are mounted on the upper side of the horizontal working platform, the bottom of a mounting bottom plate of the clamping mechanism is fixedly connected with the mobile sliding blocks, a second rotary driving motor and a motor base which are arranged at the bottom of the mounting bottom plate penetrate into the mobile yielding window, the mobile sliding table is mounted on the lower side of the horizontal working platform close to the mobile yielding window, and the motor base is fixedly connected with a sliding seat of the mobile sliding table through the mobile connecting block.
7. The scroll deburring apparatus as set forth in claim 5, wherein: the elastic pressing mechanism comprises a pressing cylinder (351), a guide seat (352), a pressing spring (353), a pressing rod (354) and a pressing pin (355), wherein the pressing cylinder is arranged on the mounting top plate, a power output shaft of the pressing cylinder is fixedly connected with the top side of the guide seat, the rear side of the guide seat is arranged on the upper front vertical plate through the matching sliding of a sliding block and a sliding rail in a sliding manner, the top end of the pressing rod is fixedly connected with the bottom side of the guide seat, a waist-shaped hole (3541) is formed in the pressing rod near the bottom end, a pin hole is formed in the top end of the vortex shaft sleeve, the bottom end of the pressing rod is sleeved in the top end of the vortex shaft sleeve, and the pressing pin penetrates through the pin hole and the waist-shaped hole and can move up and down in the waist-shaped hole; the pressing spring is sleeved outside the pressing rod and positioned between the pressing pin and a flange arranged at the top end of the pressing rod.
8. The scroll deburring apparatus as set forth in claim 1, wherein: the circulating conveying line mechanism comprises a conveying line mechanism (511), and a feeding lifting mechanism (512) and a discharging lifting mechanism (513) which are arranged at two ends of the conveying line mechanism, wherein the conveying line mechanism comprises a conveying frame (5111), an upper layer conveying line (5112) and a lower layer conveying line (5113) which are arranged on the conveying frame; the feeding lifting mechanism comprises a feeding rack (5121), a feeding lifting conveying line (5122) and a feeding driving mechanism (5123), wherein the feeding lifting conveying line is arranged on the feeding rack, and the feeding driving mechanism can drive the feeding lifting conveying line to lift so as to be connected with the upper conveying line or the lower conveying line; the blanking lifting mechanism comprises a blanking frame (5131), a blanking lifting conveying line (5132) and a blanking driving mechanism (5133), wherein the blanking lifting conveying line is arranged on the blanking frame, and the blanking driving mechanism can drive the blanking lifting conveying line to lift so as to be connected with the upper conveying line or the lower conveying line; the upper layer conveying line is a conveying belt type conveying line and comprises an upper layer conveying belt frame (51121), two upper layer conveying belts (51122) which are arranged on the upper layer conveying belt frame in a parallel rotating mode at intervals and an upper layer conveying driving motor (51123) for driving the upper layer conveying belts to drive; the lower conveyor line is also a conveyor belt type conveyor line and comprises a lower conveyor belt frame (51131), two lower conveyor belts (51132) which are arranged on the lower conveyor belt frame in a parallel and spaced mode, and a lower conveyor driving motor (51133) for driving the lower conveyor belts to drive; the feeding lifting conveying line is also a conveyor belt type conveying line and comprises a feeding conveying belt frame (51221), two feeding conveying belts (51222) which are arranged on the feeding conveying belt frame in a parallel rotating mode at intervals and a feeding conveying driving motor (51223) for driving the feeding conveying belts to drive; the blanking lifting conveying line is also a conveying belt type conveying line and comprises a blanking conveying belt frame (51321), two blanking conveying belts (51322) which are arranged on the blanking conveying belt frame in a parallel rotating mode at intervals and a blanking conveying driving motor (51323) for driving the blanking conveying belts to drive; the feeding driving mechanism comprises a feeding lifting support (51231) and a feeding lifting cylinder (51232), the feeding conveyor belt frame is arranged on the feeding lifting support, the feeding lifting support is arranged on the feeding frame in a sliding manner up and down through the cooperation of a sliding block and a sliding rail, the feeding lifting cylinder is arranged on the feeding frame, and a power output shaft of the feeding lifting cylinder is fixedly connected with the feeding conveyor belt frame; the blanking driving mechanism comprises a blanking lifting support (51331) and a blanking lifting cylinder (51332), the blanking conveying belt frame is mounted on the blanking lifting support, the blanking lifting support is arranged on the blanking frame in a sliding mode through the cooperation of a sliding block and a sliding rail, and the blanking lifting cylinder is mounted on the blanking frame and fixedly connected with the blanking conveying belt frame through a power output shaft of the blanking lifting cylinder.
9. The scroll deburring apparatus as set forth in claim 1, wherein: the feeding positioning mechanism comprises two positioning plates (531), a first vortex shaft seat jacking cylinder (532) and a stop jacking cylinder (533), wherein each positioning plate comprises a positioning plate main body (5311) and positioning arms (5312) formed by extending from the top of each positioning plate main body to one side, the two positioning plate main bodies are arranged on two opposite sides of an upper layer conveyor belt frame at a grabbing station, and the two positioning arms are suspended above an upper layer conveyor belt arranged on the upper layer conveyor belt frame; the stop lifting cylinder is arranged on the upper layer conveyor belt frame at the grabbing station, and the power output shaft of the stop lifting cylinder can lift to stop the first vortex shaft seat between the two positioning plates; the first vortex shaft seat jacking cylinder is arranged on an upper layer conveyor belt frame at the grabbing station, and when the first vortex shaft seat is stopped between the two positioning plates, the power output shaft of the first vortex shaft seat jacking cylinder can be lifted to position the first vortex shaft seat at the bottoms of the two positioning arms; the device also comprises a sensor (534) for detecting whether the vortex shaft on the first vortex shaft seat reaches the grabbing station or not, and the sensor is installed on the positioning plate through a sensor seat (535); the feeding and discharging grabbing mechanism comprises clamping jaws (5541), clamping jaw air cylinders (5542) for driving the clamping jaws to open and close a rotating shaft of the vortex shaft, and a manipulator (5543) for driving the clamping jaw air cylinders and clamping jaws mounted on the clamping jaw air cylinders to move between grabbing stations and feeding and discharging stations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711293637.4A CN107756173B (en) | 2017-12-08 | 2017-12-08 | Vortex shaft deburring equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711293637.4A CN107756173B (en) | 2017-12-08 | 2017-12-08 | Vortex shaft deburring equipment |
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| Publication Number | Publication Date |
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| CN107756173A CN107756173A (en) | 2018-03-06 |
| CN107756173B true CN107756173B (en) | 2024-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711293637.4A Active CN107756173B (en) | 2017-12-08 | 2017-12-08 | Vortex shaft deburring equipment |
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| CN110039398B (en) * | 2019-05-16 | 2024-02-06 | 龙岩学院 | Bag cage burring equipment |
| CN111761447B (en) * | 2020-06-22 | 2021-07-06 | 东风商用车有限公司 | Deburring device for notch of shaft of gearbox |
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| CN114833400B (en) * | 2022-04-29 | 2024-04-12 | 乐歌人体工学科技股份有限公司 | Pipe slag burr removing device |
| CN117140254B (en) * | 2023-11-01 | 2024-02-06 | 广州市华宝金属制品有限公司 | Metal polishing equipment and use method |
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| CN107756173A (en) | 2018-03-06 |
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