CN107756038B - A kind of manufacturing line based on Internet of Things - Google Patents
A kind of manufacturing line based on Internet of Things Download PDFInfo
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- CN107756038B CN107756038B CN201710931500.0A CN201710931500A CN107756038B CN 107756038 B CN107756038 B CN 107756038B CN 201710931500 A CN201710931500 A CN 201710931500A CN 107756038 B CN107756038 B CN 107756038B
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- manufacturing line
- internet
- real time
- founding
- line based
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Optics & Photonics (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Extrusion Of Metal (AREA)
Abstract
The invention discloses a kind of manufacturing lines based on Internet of Things, including founding process, squeeze process and colouring process, the founding process, the extruding process and the colouring process are respectively equipped with real time monitoring apparatus, wireless transport module is equipped with inside the real time monitoring apparatus, the founding process includes proportioner, shove charge device, aluminium alloy smelting device, first device for removing slag, stand device, second device for removing slag, fry apparatus for ash, alloy refining device, alloying equipment, casting device and the first saw cutting device are attached using production wire-connecting device, the stir-fry apparatus for ash is fixedly connected between first device for removing slag and the alloying equipment and second device for removing slag and the alloy refining device.Entire manufacturing line can be monitored in real time by the real time monitoring apparatus added, transmission is carried out by wireless transport module and is convenient to staff and is managed, production efficiency is improved, improves the safety of production line.
Description
Technical field
The present invention is a kind of manufacturing line based on Internet of Things, belongs to the technology neck of aluminium alloy extrusions manufacturing line
Domain.
Background technique
Aluminium alloy extrusions is most widely used one kind non-ferrous metal structural material in industry, Aeronautics and Astronautics, automobile,
Machine-building, ship are built, and have been widely applied in finishing and chemical industry.With in recent years science and technology and industrial economy
Rapid development, the demand to aluminum alloy piping welding structural member is increasing, the Research on Weldability enabled aluminum alloy to also therewith deeply.
Currently, aluminium alloy extrusions manufacturing line on the market, which is not equipped with real time monitoring apparatus, to give birth to entire manufacture
Producing line is transmitted by wireless transport module after being monitored in real time and is managed convenient for staff, so dropping on the whole
The low safety of production efficiency and production line.In addition to this, aluminium alloy extrusions manufacturing line on the market is carrying out uniformly
During change is handled, staff is difficult to understand the disposition for recognizing Homogenization Treatments equipment in real time, can not be to uniform
Change processing is controlled, and the processing quality and extrusion performance to aluminium alloy extrusions are reduced.
Summary of the invention
In view of the deficienciess of the prior art, a kind of manufacturing line based on Internet of Things of the invention, including founding stream
Journey squeezes process and colouring process, and the founding process, the extruding process and the colouring process are respectively equipped with real time monitoring
Device, is equipped with wireless transport module inside the real time monitoring apparatus, the founding process include proportioner, shove charge device,
Aluminium alloy smelting device, the first device for removing slag stand device, the second device for removing slag, fry apparatus for ash, alloy refining device, close
Aurification equipment, casting device and the first saw cutting device are attached between above-mentioned apparatus, the stir-fry using production wire-connecting device
Apparatus for ash is located at first device for removing slag and the alloying equipment and second device for removing slag and the alloy refining
It is fixedly connected between device, the extruding process includes Homogenization Treatments equipment, pressurizing unit, quenching unit and the second saw
Cutting apparatus is attached between above-mentioned apparatus using production wire-connecting device, and the Homogenization Treatments equipment includes temperature sense
Device, cooling rate sensing device, time set, infrared induction device and control panel, the colouring process include traction dress
It sets, electrostatic plastic uptake device, the traction device and the electrostatic plastic uptake device are fixedly connected, in the electrostatic plastic uptake device
Portion is equipped with apparatus for baking, and the apparatus for baking and electrostatic plastic uptake device are attached by bolt.
Further, the founding process, extruding process and colouring process constitute manufacturing line by the Automation Design,
The real time monitoring apparatus be located at the founding process, it is described squeeze process and it is described colouring process top by support column into
Row is fixed.
Further, between device involved by the founding process, the extruding process and the colouring process into
Row joins end to end.
Further, it is equipped with transmitting device inside the apparatus for baking, the transmitting device and the apparatus for baking pass through
Bolt is attached.
Further, the Homogenization Treatments device external is equipped with fixed plate, the temperature sensing device, the cooling speed
Rate sensing device and the time set are attached with the Homogenization Treatments equipment using fixed form.
Further, the side that the infrared induction device is located at the time set is attached by buckle-type.
Further, wireless receiving module and wireless transport module, the temperature sense dress are equipped with inside the control panel
It sets, the cooling rate sensing device, time set and the infrared induction device pass through conducting wire with the control panel respectively
It is attached.
A kind of manufacturing line based on Internet of Things of the invention, has the beneficial effect that:
1. can monitor in real time to entire manufacturing line by the real time monitoring apparatus added, pass through wireless transmission
Module carries out transmission and is convenient to staff and is managed, and improves production efficiency, improves the safety of production line, and structure is simple,
It is easily achieved.
2. by being equipped with temperature sensing device, cooling rate sensing device and infrared ray sense inside Homogenization Treatments equipment
It answers device and control panel to be attached, the disposition that staff understands Homogenization Treatments equipment, Neng Gouti can be convenient to
Processing quality and extrusion performance of the height to aluminium alloy extrusions.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention,
Objects and advantages will become more apparent upon:
Fig. 1 is a kind of manufacturing line flow chart of manufacturing line based on Internet of Things of the invention,
Fig. 2 is a kind of part-structure connection schematic diagram of manufacturing line based on Internet of Things of the invention.
In figure: 1- founding process, 2- squeeze process, 3- colouring process, 4- real time monitoring apparatus, 6- proportioner, 7- dress
Furnace apparatus, 8- aluminium alloy smelting device, the first device for removing slag of 9-, 10- stand device, the second device for removing slag of 11-, 12- and fry ash dress
It sets, 13- alloy refining device, 14- alloying equipment, 15- casting device, the first saw cutting device of 16-, 17- Homogenization Treatments
Equipment, 18- pressurizing unit, 19- quenching unit, the second saw cutting device of 20-, 21- temperature sensing device, the induction of 22- cooling rate
Device, 23- time set, 24- infrared induction device, 25- control panel, 26- traction device, 27- electrostatic plastic uptake device, 28-
Apparatus for baking, 29- transmitting device.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
Fig. 1-Fig. 2 is please referred to, the present invention provides a kind of manufacturing line based on Internet of Things, including founding process 1, extruding
Process 2 and colouring process 3, the founding process 1, the extruding process 2 and the colouring process 3 are respectively equipped with real time monitoring dress
4 are set, wireless transport module is equipped with inside the real time monitoring apparatus 4, the founding process 1 includes proportioner 6, shove charge device
7, aluminium alloy smelting device 8, the first device for removing slag 9, standing device 10, the second device for removing slag 11, stir-fry apparatus for ash 12, aluminium alloy essence
Device 13, alloying equipment 14, casting device 15 and the first saw cutting device 16 are refined, uses production line connection dress between above-mentioned apparatus
It sets and is attached, the stir-fry apparatus for ash 12 is located at first device for removing slag 9 and the alloying equipment 14 is taken off with described second
It is fixedly connected between slag device 11 and the alloy refining device 13, the extruding process 2 is set including Homogenization Treatments
For 17, pressurizing unit 18, quenching unit 19 and the second saw cutting device 20, carried out between above-mentioned apparatus using production wire-connecting device
Connection, the processing of homogenization equipment 17 includes temperature sensing device 21, cooling rate sensing device 22, time set 23, red
Outside line sensing device 24 and control panel 25, the colouring process 3 include traction device 26, electrostatic plastic uptake device 27, the traction
Device 26 and the electrostatic plastic uptake device 27 are fixedly connected, and apparatus for baking 28 is equipped with inside the electrostatic plastic uptake device 27,
The apparatus for baking 28 and electrostatic plastic uptake device 27 are attached by bolt, and the founding process 1 squeezes process 2 and colouring
Process 3 constitutes manufacturing line by the Automation Design, and the real time monitoring apparatus 4 is located at the founding process 1, the extruding
The top of process 2 and the colouring process 3 is fixed by support column, the founding process 1, the extruding process 2 and institute
It states and joins end to end between device involved by colouring process 3, transmitting device 29, institute are equipped with inside the apparatus for baking 28
It states transmitting device 29 and the apparatus for baking 28 is attached by bolt, be equipped with and fix outside the Homogenization Treatments equipment 17
Plate, the temperature sensing device 21, the cooling rate sensing device 22 and the time set 23 and the Homogenization Treatments
Equipment 17 is attached using fixed form, and the side that the infrared induction device 24 is located at the time set 23 passes through card
Button is attached, and wireless receiving module and wireless transport module, the temperature sensing device are equipped with inside the control panel 25
21, the cooling rate sensing device 22, the time set 23 and the infrared induction device 24 respectively with the control
Plate is attached by conducting wire.Entire manufacturing line can be monitored in real time, be led to by the real time monitoring apparatus 4 added
It crosses wireless transport module and carries out transmission and be convenient to staff and be managed, improve production efficiency, improve the safety of production line,
It has the advantages of simple structure and easy realization.By being equipped with temperature sensing device 21, cooling rate induction dress inside Homogenization Treatments equipment 17
Set 22 and infrared induction device 23 and control panel 24 be attached, staff can be convenient to and understand Homogenization Treatments equipment
17 disposition can be improved processing quality and extrusion performance to aluminium alloy extrusions.
A kind of manufacturing line based on Internet of Things of the present invention carries out founding process 1 first, and founding process 1 is completed
Later, it and then carries out squeezing process 2, squeezing includes Homogenization Treatments 17 in process 2, and the homogenization processing of equipment 17 includes temperature
Sensing device 21, cooling rate sensing device 22, time set 23, infrared induction device 24 are connected with control panel 25 respectively
It connects, control panel 25 is collected into the inside that information is transferred to the radio receiver of staff by wireless transport module, squeezes
After process 2 is completed, process 3 of finally painting again, founding process 1, extruding process 2 and colouring process 3 are respectively equipped with real time monitoring
Device 4 is equipped with wireless transport module inside the real time monitoring apparatus 4, and real time monitoring apparatus 4 is by wireless transport module reality
When information be transmitted to staff radio receiver inside, be convenient to staff and be managed, improve production efficiency,
Improve the safety of production line.
1 founding process of the invention, 2 squeeze processes, 3 colouring processes, 4 real time monitoring apparatus, 6 proportioners, 7 shove charges dress
It sets, 8 aluminium alloy smelting devices, 9 first device for removing slag, 10 standing devices, 11 second device for removing slag, 12 fry apparatus for ash, 13 aluminium close
Gold refining device, 14 alloying equipment, 15 casting devices, 16 first saw cutting devices, 17 Homogenization Treatments equipment, 18 squeeze dress
It sets, 19 quenching units, 20 second saw cutting devices, 21 temperature sensing devices, 22 cooling rate sensing devices, 23 time sets, 24
Infrared induction device, 25 control panels, 26 traction devices, 27 electrostatic plastic uptake devices, 28 apparatus for baking, 29 transmitting devices, component
It is universal standard part or component as known to those skilled in the art, structure and principle are all that this technology personnel can pass through skill
Art handbook learns or knows by routine experiment method that the existing manufacturing line of problems solved by the invention is not being made entirely
Production line is made to carry out real time monitoring and transmit by wireless transport module being convenient to staff and being managed and aluminium alloy type
The processing quality and extrusion performance of material are lower.The present invention pass through the real time monitoring apparatus added can to entire manufacturing line into
Row real time monitoring carries out transmission by wireless transport module and is convenient to staff and is managed, improve production efficiency, improves life
The safety of producing line, has the advantages of simple structure and easy realization.By being equipped with temperature sensing device, cooling inside Homogenization Treatments equipment
Rate sensing device and infrared induction device and control panel are attached, and can be convenient to staff and be understood Homogenization Treatments
The disposition of equipment can be improved processing quality and extrusion performance to aluminium alloy extrusions.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill
For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or
In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action
Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state
Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention
It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of manufacturing line based on Internet of Things, including founding process (1), extruding process (2) and colouring process (3),
Be characterized in that: the founding process (1), the extruding process (2) and the colouring process (3) are respectively equipped with real time monitoring apparatus
(4), wireless transport module is equipped with inside the real time monitoring apparatus (4), the founding process (1) includes proportioner (6), dress
Furnace apparatus (7), the first device for removing slag (9), stands device (10), the second device for removing slag (11), fries aluminium alloy smelting device (8)
Apparatus for ash (12), alloy refining device (13), alloying equipment (14), casting device (15) and the first saw cutting device (16),
It is attached between above-mentioned apparatus using production wire-connecting device, the stir-fry apparatus for ash (12) is located at first device for removing slag
(9) it is carried out between the alloying equipment (14) and second device for removing slag (11) and the alloy refining device (13)
It is fixedly connected；
The extruding process (2) includes Homogenization Treatments equipment (17), pressurizing unit (18), quenching unit (19) and the second sawing
Device (20) is attached between above-mentioned apparatus using production wire-connecting device, and homogenization equipment (17) processing includes warm
Spend sensing device (21), cooling rate sensing device (22), time set (23), infrared induction device (24) and control panel
(25)；
The colouring process (3) includes traction device (26), electrostatic plastic uptake device (27), the traction device (26) and described quiet
Electric plastic uptake device (27) is fixedly connected, and is equipped with apparatus for baking (28) inside the electrostatic plastic uptake device (27), the baking
Device (28) and electrostatic plastic uptake device (27) are attached by bolt.
2. a kind of manufacturing line based on Internet of Things according to claim 1, it is characterised in that: the founding process
(1), process (2) and colouring process (3) are squeezed, manufacturing line, the real time monitoring apparatus (4) is constituted by the Automation Design
It is fixed positioned at the founding process (1), the top for squeezing process (2) and colouring process (3) by support column.
3. a kind of manufacturing line based on Internet of Things according to claim 1, it is characterised in that: the founding process
(1), it joins end to end between device involved by the extruding process (2) and the colouring process (3).
4. a kind of manufacturing line based on Internet of Things according to claim 1, it is characterised in that: the apparatus for baking
(28) internal to be equipped with transmitting device (29), the transmitting device (29) and the apparatus for baking (28) are attached by bolt.
5. a kind of manufacturing line based on Internet of Things according to claim 1, it is characterised in that: the Homogenization Treatments
Fixed plate, the temperature sensing device (21), the cooling rate sensing device (22) and the meter are equipped with outside equipment (17)
When device (23) be attached with the Homogenization Treatments equipment (17) using fixed form.
6. a kind of manufacturing line based on Internet of Things according to claim 1, it is characterised in that: the infrared induction
The side that device (24) is located at the time set (23) is attached by buckle-type.
7. a kind of manufacturing line based on Internet of Things according to claim 1, it is characterised in that: the control panel (25)
Inside is equipped with wireless receiving module and wireless transport module, the temperature sensing device (21), the cooling rate sensing device
(22), the time set (23) and the infrared induction device (24) are connected with the control panel by conducting wire respectively
It connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710931500.0A CN107756038B (en) | 2017-10-09 | 2017-10-09 | A kind of manufacturing line based on Internet of Things |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710931500.0A CN107756038B (en) | 2017-10-09 | 2017-10-09 | A kind of manufacturing line based on Internet of Things |
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| Publication Number | Publication Date |
|---|---|
| CN107756038A CN107756038A (en) | 2018-03-06 |
| CN107756038B true CN107756038B (en) | 2019-10-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201710931500.0A Active CN107756038B (en) | 2017-10-09 | 2017-10-09 | A kind of manufacturing line based on Internet of Things |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108919757A (en) * | 2018-06-28 | 2018-11-30 | 昆山万源通电子科技有限公司 | Production line of circuit board Internet of things system based on cloud computing platform |
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| CN107756038A (en) | 2018-03-06 |
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