CN206075125U - It is a kind of that aluminium alloy wheel hub production line is revolved based on Internet of Things forging - Google Patents
It is a kind of that aluminium alloy wheel hub production line is revolved based on Internet of Things forging Download PDFInfo
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- CN206075125U CN206075125U CN201620927526.9U CN201620927526U CN206075125U CN 206075125 U CN206075125 U CN 206075125U CN 201620927526 U CN201620927526 U CN 201620927526U CN 206075125 U CN206075125 U CN 206075125U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a kind of based on Internet of Things forging rotation aluminium alloy wheel hub production line, including the cutting equipment, pre-heating device being sequentially connected, make enlarging spinning machine, Equipment for Heating Processing, machining apparatus, deburring equipment, infiltration processing equipment, marking equipment and baling equipment, also include for realizing the communication system of Automated condtrol, including intelligence sensor (100), shopwork station (200), electronic board (300), workshop memorizer (400), communication network (500) and power supply (000).Production process Intellisense of this utility model based on Internet of Things, realizes that precision casting production process, from empirical formula to quantification and intelligentized transformation, realizes whole production management's process automation, improves the production efficiency and stability of product.
Description
Technical field
A kind of this practicality forging rotation the maching of Al wheel field, and in particular to forging rotation aluminium alloy production based on Internet of Things
Line.
Background technology
With the rise of Internet of Things, traditional manufacture is transformed using advanced sensing technology, information technology and intellectual technology,
It is not only able to innovative enterprises production and management mode, significantly reduces operation cost, moreover it is possible to realizes and the horizontal integrating of upstream and downstream, suitable
Advanced supply chain residue is answered, it is significant.
Automotive hub belongs to the steering system of automobile chassis structures, is wherein requisite ingredient.Automotive hub is again
It is divided into steel wheel hub and aluminium alloy wheel hub.Aluminium alloy wheel hub has been robbed by its light-weighted advantage and account for wheel hub market.According to
Energy-saving and emission-reduction and carry out new-energy automobile that country proposes, it is to solve energy-saving and emission-reduction and light-weighted master to reduce vehicle body own wt
Want method and lift another kind of key factor of new-energy automobile course continuation mileage, aluminium alloy wheel hub is the head of lightweight energy-saving and emission-reduction
Choosing.Aluminium alloy wheel hub has intensity high, safe and reliable, lightweight, good economy performance, rapid heat dissipation, the advantages of should not blowing out, is using
During can save fuel oil, tire, brake block, improve comfortableness, increase safety.
In existing forging industry, the processing technique that has is complicated, production efficiency and quality stability is low, production not
Definitiveness is strong, equipment maintenance difficulty is big, produce the difficult point that can review low degree, constrains which and further develops.
The content of the invention
The purpose of this utility model is to overcome complicated forging technology processing technique in prior art, production efficiency and matter
Amount stability is low, the problem that uncertain strong, the equipment maintenance difficulty of production is big, production can review low degree, there is provided Yi Zhongji
In the forging rotation aluminium alloy production line of Internet of Things, based on the production process Intellisense of Internet of Things, precision casting production process is realized
From empirical formula to quantification and intelligentized transformation, whole production management's process automation is realized, improve the production effect of product
Rate and stability.
To achieve these goals, this utility model is provided:It is a kind of that aluminium alloy wheel hub production line, bag are revolved based on Internet of Things forging
Include cutting equipment, pre-heating device, make enlarging spinning machine, Equipment for Heating Processing, machining apparatus, deburring equipment, infiltration process
Equipment, marking equipment, baling equipment and communication system;Cutting equipment discharging opening is connected with pre-heating device charging aperture, pre-heating device
Discharging opening is connected with enlarging spinning machine charging aperture is made, and makes enlarging spinning machine discharging opening and is connected with Equipment for Heating Processing charging aperture,
Equipment for Heating Processing discharging opening is connected with machining apparatus charging aperture, machining apparatus discharging opening and deburring equipment charging aperture phase
Even, deburring equipment discharging opening is connected with marking equipment charging aperture, and marking equipment discharging opening is connected with baling equipment charging aperture;It is logical
News system includes
Intelligence sensor:For gathering the data message of forging rotation aluminium alloy wheel hub production line, for data message is sent
To shopwork station;
Shopwork station:For receiving the data message of intelligence sensor transmission, for data message is sent to electronics
Billboard, for data message is preserved to workshop memorizer;
Electronic board:For displaying to the user that data message;
Workshop memorizer:For the data message that storage workshop work station is preserved;
Communication network:For data message is sent to shopwork station from intelligence sensor, for by data message from
Shopwork station is sent to electronic board, for data message is sent to workshop memorizer from shopwork station;
Power supply:For powering to intelligence sensor, shopwork station, electronic board, workshop memorizer and communication network.
It is described in the utility model a kind of based on Internet of Things forging rotation aluminium alloy wheel hub production line, it is preferred that, cutting
Equipment is automatic feed numerical control clipping machine, and model HD-400NC cuts rod length for 6m;Pre-heating device is closed for intelligent high-efficient aluminum
Golden heating furnace;Enlarging spinning machine is made for Numerical Control Forging Press, model 8MN;Equipment for Heating Processing is aluminium alloy wheel hub digitized section
Can type solid solution aging stove;Machining apparatus include the numerical control vertical lathe of model SLD960, the height of model SLD650/SLDHW806
Fast high-efficiency and precision Five-axis NC Machining Center and machining robot;Deburring equipment is deburring robot;Permeating processing equipment is
Intelligent temperature control homogeneous furnace, stocking space are 6500mm × 2200mm × 2200mm.
It is described in the utility model a kind of based on Internet of Things forging rotation aluminium alloy wheel hub production line, it is preferred that, data
Information includes the technological parameter of cutting equipment, and the technological parameter of pre-heating device makes the technological parameter of enlarging spinning machine, heat treatment
The technological parameter of equipment, the technological parameter of machining apparatus, the technological parameter of deburring equipment permeate the technique ginseng of processing equipment
Number, the technological parameter of marking equipment, the technological parameter of baling equipment, forging temperature after preheating, forging temperature after spinning, heat treatment
Forging temperature afterwards.
It is described in the utility model a kind of based on Internet of Things forging rotation aluminium alloy wheel hub production line, it is preferred that, workshop
Work station includes at least two electronic computers.
This utility model in use, the forging rotation cutting equipment of aluminium alloy wheel hub production line, pre-heating device, makes enlarging
Spinning machine, Equipment for Heating Processing, machining apparatus, deburring equipment, infiltration processing equipment, marking equipment and baling equipment difference
Intelligence sensor is installed, for gathering the related data informations such as each equipment technological parameter in process of production, temperature of charge;Again
The data message of collection is sent to into shopwork station by workshop level network, on the one hand data message is transmitted by shopwork station
The real time status of production process are understood to electronic board for user, on the other hand data message is preserved to workshop memorizer, is used
Family can be monitored to production process according to the data on electronic board.
This utility model can be by with information-based means management and the global production procedure of optimization, realizing from product order
Start, until product pay whole production management's process automation, improve the production efficiency and stability of product.
Description of the drawings
Fig. 1 is that a kind of forging based on Internet of Things revolves aluminium alloy product line group into figure;
Fig. 2 is a kind of forging rotation aluminium alloy production line communication system flow chart based on Internet of Things.
Specific embodiment
Embodiment 1
As shown in Fig. 1~2, this utility model provides a kind of forging rotation aluminium alloy wheel hub production line based on Internet of Things, including
The cutting equipment that is sequentially connected, pre-heating device, make enlarging spinning machine, Equipment for Heating Processing, machining apparatus, deburring equipment,
Infiltration processing equipment, marking equipment and baling equipment, wherein cutting equipment are automatic feed numerical control clipping machine, model HD-
400NC, cuts rod length for 6m;Pre-heating device is intelligent high-efficient aluminum alloy heating furnace;Make enlarging spinning machine and forge and press for numerical control
Machine, model 8MN;Equipment for Heating Processing is the energy-saving solid solution aging stove of aluminium alloy wheel hub digitized;Machining apparatus include model
For the numerical control vertical lathe of SLD960, the high-speed and high-efficiency precision five-axis machining center and machining machine of model SLD650/SLDHW806
Device people;Deburring equipment is deburring robot;Infiltration processing equipment be intelligent temperature control homogeneous furnace, stocking space be 6500mm ×
2200mm×2200mm.Production line also includes for realizing the communication system of Automated condtrol, including
Intelligence sensor 100:For gathering the data message of forging rotation production line, for data message is sent to workshop work
Make station 200;
Shopwork station 200:For receiving the data message of the transmission of intelligence sensor 100, for data message is transmitted
To electronic board 300, for data message is preserved to workshop memorizer 400, shopwork station 200 includes that three electronics are calculated
Machine;
Electronic board 300:For displaying to the user that data message;
Workshop memorizer 400:For the data message that storage workshop work station 200 is preserved;
Communication network 500:For data message is sent to shopwork station 200 from intelligence sensor 100, for by number
It is believed that breath is sent to electronic board 300 from shopwork station 200, for data message is sent to car from shopwork station 200
Between memorizer 400;
Power supply 000:For to intelligence sensor 100, shopwork station 200, electronic board 300,400 and of workshop memorizer
Communication network 500 is powered.
The present embodiment in use, is respectively mounted intelligent biography on the distinct device of forging rotation aluminium alloy wheel hub workshop
Sensor 100, for gathering the related data informations such as each equipment technological parameter in process of production, temperature of charge;Again will collection
Data message shopwork station 200 is sent to by communication network 500, data message is passed by 200 one side of shopwork station
The real time status that electronic board 300 understands production process for user are delivered to, on the other hand data message is preserved to workshop and is stored
Device 400, user can be monitored to production process according to the data on electronic board 300.
It is described above to be merely exemplary for this utility model, and nonrestrictive, those of ordinary skill in the art
Understand, in the case of the spirit and scope limited without departing from claim, any modification that can make, change or wait
Effect, falls within protection domain of the present utility model.
Claims (4)
1. a kind of based on Internet of Things forging rotation aluminium alloy wheel hub production line, it is characterised in that:Including cutting equipment, pre-heating device, make
Enlarging spinning machine, Equipment for Heating Processing, machining apparatus, deburring equipment, infiltration processing equipment, marking equipment, baling equipment
And communication system;The cutting equipment discharging opening is connected with the pre-heating device charging aperture, the pre-heating device discharging opening and institute
State make enlarging spinning machine charging aperture be connected, the enlarging spinning machine discharging opening of making is with the Equipment for Heating Processing charging aperture phase
Even, the Equipment for Heating Processing discharging opening is connected with the machining apparatus charging aperture, the machining apparatus discharging opening with it is described
Deburring equipment charging aperture is connected, and the deburring equipment discharging opening is connected with the marking equipment charging aperture, and the mark sets
Standby discharging opening is connected with the baling equipment charging aperture;The communication system is included for gathering forging rotation aluminium alloy wheel hub production line
Data message intelligence sensor (100), be connected with the intelligence sensor (100) for receiving the data signal
Shopwork station (200), be connected with the shopwork station (200) for by receiving the data signal and entering to user
The electronic board (300) of row feedback, the workshop for preserving the data message being connected with the shopwork station (200) is deposited
Reservoir (400), for by the data signal in the intelligence sensor (100), the shopwork station (200), the electricity
The communication network (500) that transmits between sub- billboard (300) and the workshop memorizer (400) and for the intelligence sensor
(100), the shopwork station (200), the electronic board (300), the workshop memorizer (400) and the communication network
(500) power supply (000) powered.
2. according to claim 1 a kind of based on Internet of Things forging rotation aluminium alloy wheel hub production line, it is characterised in that:It is described to cut
Equipment is cut for automatic feed numerical control clipping machine, model HD-400NC cuts rod length for 6m;The pre-heating device is intelligent height
Effect aluminum alloy heating furnace;It is described to make enlarging spinning machine for Numerical Control Forging Press, model 8MN;The Equipment for Heating Processing is closed for aluminum
The energy-saving solid solution aging stove of golden wheel hub digitized;The machining apparatus include the numerical control vertical lathe of model SLD960, model
The high-speed and high-efficiency precision five-axis machining center and machining robot of SLD650/SLDHW806;The deburring equipment is unhairing
Thorn robot;The infiltration processing equipment is intelligent temperature control homogeneous furnace, and stocking space is 6500mm × 2200mm × 2200mm.
3. the one kind according to claim 1 or 2 any one is based on Internet of Things forging rotation aluminium alloy wheel hub production line, its feature
It is:The data message includes the technological parameter of the cutting equipment, and the technological parameter of the pre-heating device is described to make enlarging
The technological parameter of spinning machine, the technological parameter of the Equipment for Heating Processing, the technological parameter of the machining apparatus, the unhairing
The technological parameter of thorn equipment, the technological parameter of the infiltration processing equipment, the technological parameter of the marking equipment, the packing set
Standby technological parameter, forging temperature after preheating, forging temperature after spinning, forging temperature after heat treatment.
4. according to claim 3 a kind of based on Internet of Things forging rotation aluminium alloy wheel hub production line, it is characterised in that:The car
Between work station (200) including at least two electronic computers.
Priority Applications (1)
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CN201620927526.9U CN206075125U (en) | 2016-08-24 | 2016-08-24 | It is a kind of that aluminium alloy wheel hub production line is revolved based on Internet of Things forging |
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CN201620927526.9U CN206075125U (en) | 2016-08-24 | 2016-08-24 | It is a kind of that aluminium alloy wheel hub production line is revolved based on Internet of Things forging |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107756038A (en) * | 2017-10-09 | 2018-03-06 | 珠海市领创智能物联网研究院有限公司 | A kind of manufacturing line based on Internet of Things |
CN109283891A (en) * | 2017-07-19 | 2019-01-29 | 内蒙古华唐伟业再生资源有限公司 | A kind of intelligence wheel hub machining system and technique |
CN111650880A (en) * | 2020-05-15 | 2020-09-11 | 成都飞机工业(集团)有限责任公司 | Programming method for batch creation of deburring tool path based on UG/NX |
-
2016
- 2016-08-24 CN CN201620927526.9U patent/CN206075125U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109283891A (en) * | 2017-07-19 | 2019-01-29 | 内蒙古华唐伟业再生资源有限公司 | A kind of intelligence wheel hub machining system and technique |
CN107756038A (en) * | 2017-10-09 | 2018-03-06 | 珠海市领创智能物联网研究院有限公司 | A kind of manufacturing line based on Internet of Things |
CN107756038B (en) * | 2017-10-09 | 2019-10-11 | 珠海市领创智能物联网研究院有限公司 | A kind of manufacturing line based on Internet of Things |
CN111650880A (en) * | 2020-05-15 | 2020-09-11 | 成都飞机工业(集团)有限责任公司 | Programming method for batch creation of deburring tool path based on UG/NX |
CN111650880B (en) * | 2020-05-15 | 2022-01-25 | 成都飞机工业(集团)有限责任公司 | Programming method for batch creation of deburring tool path based on UG/NX |
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Address after: 101113 Beijing Tongzhou Zhangjiawan Industrial Development Zone Beijing Honghengji Curtain Wall Decoration Engineering Co., Ltd. Patentee after: Inner Mongolia Huatang Aluminum Co., Ltd. Address before: 101113 Beijing Tongzhou Zhangjiawan Industrial Development Zone Beijing Honghengji Curtain Wall Decoration Engineering Co., Ltd. Patentee before: INNER MONGOLIA HUATANGWEIYE RENEWABLE RESOURCES CO., LTD. |