CN107750070A - A kind of LED light source and its method for packing of the even light of integrated intelligent plant characteristics spectrum - Google Patents
A kind of LED light source and its method for packing of the even light of integrated intelligent plant characteristics spectrum Download PDFInfo
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Abstract
本发明涉及一种集成智能植物特征光谱匀光的LED光源及其封装方法,该光源采用集成封装工艺将蓝、白、红LED芯片按不同的辐射功率比封装成一个发光单元,而且每一种LED芯片的辐射强度可单独调节,通过智能多通道恒流驱动芯片和MCU控制电路,实现根据栽培植物的需求,按特定栽培植物的特征光谱所对应的光合作用光子通量密度(PPFD)发出辐射光谱,以实现按特定植物的特征光谱照明,而且由多个LED光源组成的照明系统所产生的光谱在其照射到的空间是一致的,克服了由其他方式光源产生的植物特征光谱在空间分布式不一致的缺点,以达到光能利用率的最大化,从而实现效益的最大化。本发明能够为都市农场、人工气候室和温室育苗等现代农业的科研及生产提供理想的照明装置。
The invention relates to an LED light source with integrated intelligent plant characteristic spectrum uniform light and a packaging method thereof. The light source adopts an integrated packaging process to package blue, white and red LED chips into a light-emitting unit according to different radiation power ratios, and each The radiation intensity of the LED chip can be adjusted separately. Through the intelligent multi-channel constant current drive chip and the MCU control circuit, the radiation can be emitted according to the photosynthetic photon flux density (PPFD) corresponding to the characteristic spectrum of the specific cultivated plant according to the needs of the cultivated plants. Spectrum, to achieve lighting according to the characteristic spectrum of a specific plant, and the spectrum produced by the lighting system composed of multiple LED light sources is consistent in the space it irradiates, overcoming the spatial distribution of plant characteristic spectra produced by other light sources In order to maximize the utilization rate of light energy and maximize the benefit. The invention can provide an ideal lighting device for scientific research and production of modern agriculture such as urban farms, artificial climate chambers and greenhouse seedlings.
Description
技术领域technical field
本发明涉及一种集成智能植物特征光谱匀光的LED光源及其封装方法,属于农业光电子工程领域。The invention relates to an LED light source integrated with intelligent plant characteristic spectrum and uniform light and a packaging method thereof, belonging to the field of agricultural optoelectronic engineering.
背景技术Background technique
随着科技的进步,现代农业的发展、土地集约化经营和高效利用,人造光源发挥着越来越重要的作用,特别是LED光源,由于发光效率高,它不仅节能环保、寿命长而且光谱丰富,可以发出特定的光谱且易于控制等优点,加上发光效率的提高成本降低,在植物照明光源的选择中,受到了国内外研究人员的青睐,纷纷加大了LED照明在农业应用研发力度,实验表明LED光源相对传统光源能使植物得到更好的生长。然而, 各种植物对光的需求是不一样的。每一种植物进行光合作用都有其最合适的光谱、光照强度和光照周期,可以把它称为植物的特征光谱。With the advancement of science and technology, the development of modern agriculture, intensive land management and efficient utilization, artificial light sources are playing an increasingly important role, especially LED light sources. Due to their high luminous efficiency, they are not only energy-saving and environmentally friendly, but also have a long life and rich spectrum. , can emit a specific spectrum and is easy to control, coupled with the improvement of luminous efficiency and the reduction of cost, in the selection of plant lighting sources, it has been favored by researchers at home and abroad, and they have increased the research and development of LED lighting in agricultural applications. Experiments show that LED light sources can make plants grow better than traditional light sources. However, various plants have different light requirements. Each plant has its most suitable spectrum, light intensity and light cycle for photosynthesis, which can be called the characteristic spectrum of the plant.
由于各种植物都有自己的特征光谱,按植物的特征光谱进行照明,就能够使光能的利用达到最大化,进而实现农业效益的最大化。目前用于植物照明的LED光源最大的问题是光谱的空间分布不均匀。本发明就是以植物特征光谱为依据,不仅实现LED光源能够发出植物所需特征光谱一致的光辐射,而且能够使其光谱在空间分布上是均匀的。Since all kinds of plants have their own characteristic spectrum, lighting according to the characteristic spectrum of plants can maximize the use of light energy, thereby maximizing agricultural benefits. The biggest problem with LED light sources currently used for plant lighting is the uneven spatial distribution of the spectrum. Based on the characteristic spectrum of plants, the present invention not only realizes that the LED light source can emit the light radiation with the same characteristic spectrum required by plants, but also makes the spectrum uniform in spatial distribution.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种集成智能植物特征光谱匀光的LED光源及其封装方法,提高光源利用效率。The technical problem to be solved by the present invention is to provide an LED light source integrated with the characteristic spectrum uniformity of intelligent plants and its packaging method, so as to improve the utilization efficiency of the light source.
为了解决上述技术问题,本发明的技术方案是:一种集成智能植物特征光谱匀光的LED光源,由集成封装工艺的LED光源、多通道LED驱动芯片和MCU控制器组成,所述LED光源发出光谱在空间分布上均匀一致。In order to solve the above-mentioned technical problems, the technical solution of the present invention is: an LED light source with an integrated intelligent plant characteristic spectrum uniform light, which is composed of an LED light source with integrated packaging technology, a multi-channel LED driver chip and an MCU controller. The LED light source emits The spectrum is uniform in spatial distribution.
进一步的,所述多通道LED驱动芯片是由两个及其以上的可调光通道,以及可接收外置PWM控制信号对应端口的多通道LED恒流驱动芯片组成。Further, the multi-channel LED driver chip is composed of two or more dimmable channels, and a multi-channel LED constant current driver chip that can receive a corresponding port of an external PWM control signal.
进一步的,所述MCU控制器用于接受植物特征光谱的数据信息,并将其作为光源发光的依据,控制LED光源的发出植物所需的光谱,由多个LED光源组成的照明系统所产生的光谱在其照射到的空间是一致的。Further, the MCU controller is used to accept the data information of the characteristic spectrum of the plant, and use it as the basis for the light source to emit light, control the LED light source to emit the spectrum required by the plant, and the spectrum generated by the lighting system composed of multiple LED light sources The space it irradiates is consistent.
本发明还提供一种如上述所述的集成智能植物特征光谱匀光的LED光源的封装方法,所述LED光源采用集成封装工艺将蓝、白、红LED芯片按不同的辐射功率比封装成一发光单元,并且蓝、白、红LED芯片的辐射强度可单独调节。The present invention also provides a packaging method for the LED light source with integrated intelligent plant characteristic spectrum and uniform light as described above. unit, and the radiation intensity of blue, white and red LED chips can be adjusted individually.
进一步的,所述蓝、白、红LED的辐射功率比按特定栽培植物的特征光谱所对应的光合作用光子通量密度比确定。Further, the radiant power ratio of the blue, white and red LEDs is determined according to the photosynthetic photon flux density ratio corresponding to the characteristic spectrum of a specific cultivated plant.
本发明还提供另一种如上述所述的集成智能植物特征光谱匀光的LED光源的封装方法,其特征在于:选择一与基板配合的高透射率的陶瓷盖板,并且在陶瓷盖板上光刻出三个区间,在各区间之间以及外侧经过喷射形成隔光墙,然后任意选择其中两个区间分别喷涂白光荧光粉和红光荧光粉;在基板上对应三个区间的位置一一固定有一蓝光芯片,将陶瓷盖板和基板上下配合封装成一发光单元。The present invention also provides another method for packaging the LED light source with integrated intelligent plant characteristic spectrum homogenization as described above, which is characterized in that: select a ceramic cover plate with high transmittance matched with the substrate, and Lithographically carve out three sections, spraying between each section and the outside to form a light partition wall, and then arbitrarily selecting two of the sections to spray white light phosphor and red light phosphor respectively; the positions corresponding to the three sections on the substrate are one by one A blue-ray chip is fixed, and the ceramic cover plate and the base plate are combined and packaged up and down to form a light-emitting unit.
与现有技术相比,本发明的有益效果在于:LED光源不仅能够按所栽培植物的特征光谱发光的,而且发出的光谱在其所照射到的空间上分布是均匀的。Compared with the prior art, the beneficial effect of the present invention is that: the LED light source can not only emit light according to the characteristic spectrum of the cultivated plants, but also the emitted spectrum is evenly distributed in the space irradiated by it.
附图说明Description of drawings
图1为本发明实施例的集成智能植物特征光谱匀光LED光源示意图。Fig. 1 is a schematic diagram of an integrated intelligent plant characteristic spectrum uniform light LED light source according to an embodiment of the present invention.
图2为本发明实施例的3种不同植物的植物特征光谱图。Fig. 2 is a plant characteristic spectrum diagram of 3 different plants according to an embodiment of the present invention.
图3为本发明实施例一的LED芯片集成封装示意图。FIG. 3 is a schematic diagram of an LED chip integrated package according to Embodiment 1 of the present invention.
图4为本发明实施例二的LED芯片集成封装前的结构示意图。Fig. 4 is a schematic structural diagram of the LED chip before integrated packaging according to the second embodiment of the present invention.
图5为本发明实施例二的LED芯片集成封装后的结构示意图。Fig. 5 is a schematic structural view of the LED chip integrated and packaged according to Embodiment 2 of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一:Embodiment one:
如图1-3所示,本发明实施例一提供的一种集成智能植物特征光谱匀光的LED光源,由集成封装工艺的LED光源、多通道LED驱动芯片和MCU控制器组成,所述LED光源发出光谱在空间分布上均匀一致。As shown in Figures 1-3, an LED light source with an integrated intelligent plant characteristic spectrum uniform light provided by Embodiment 1 of the present invention is composed of an LED light source with integrated packaging technology, a multi-channel LED driver chip and an MCU controller. The spectrum emitted by the light source is uniform in spatial distribution.
在本实施例一中,所述多通道LED驱动芯片是由两个及其以上的可调光通道,以及可接收外置PWM控制信号对应端口的多通道LED恒流驱动芯片组成。In the first embodiment, the multi-channel LED driver chip is composed of two or more dimmable channels, and a multi-channel LED constant current driver chip that can receive a corresponding port of an external PWM control signal.
在本实施例一中,所述MCU控制器用于接受植物特征光谱的数据信息,并将其作为光源发光的依据,控制LED光源的发出所需的光谱,由多个LED光源组成的照明系统所产生的光谱在其照射到的空间是一致的。In the first embodiment, the MCU controller is used to receive the data information of the plant characteristic spectrum, and use it as the basis for the light source to emit light, and control the LED light source to emit the required spectrum. The lighting system composed of multiple LED light sources The resulting spectrum is uniform in the space it illuminates.
在本实施例一中,本发明还提供一种如上述所述的集成智能植物特征光谱匀光的LED光源的封装方法,如图3所示,所述LED光源采用集成封装工艺将蓝、白、红LED芯片按不同的辐射功率比封装成一发光单元,并且蓝、白、红LED芯片的辐射强度可单独调节。In the first embodiment, the present invention also provides a packaging method for the LED light source that integrates the characteristic spectrum of the intelligent plant as described above. As shown in FIG. The red LED chips are packaged into a light-emitting unit according to different radiation power ratios, and the radiation intensity of the blue, white and red LED chips can be adjusted individually.
在本实施例一中,所述蓝、白、红LED的辐射功率比按特定栽培植物的特征光谱所对应的光合作用光子通量密度比确定。In the first embodiment, the radiant power ratio of the blue, white and red LEDs is determined according to the photosynthetic photon flux density ratio corresponding to the characteristic spectrum of a specific cultivated plant.
在本实施例一中,根据植物特征光谱数据库的光谱曲线所对应的光合作用光子通量密度(PPFD)比确定蓝、白、红LED芯片的最大发光功率比(如4:1.5:4.5;4.5:1.0:4.5;4.2:1.4:4.4等)和多通道LED恒流驱动控制芯片的功率参数确定集成封装的具体工艺进行封装,蓝光的峰值波长可以是430nm、450nm或其他相近的波长,可以用单一的波长也可以用混合的波长组成,同理红光的峰值波长可以是630nm、660nm或其他相近的波长,可以用单一的波长也可以用混合的波长组成,在此基础上确定基板线路布局及制版。选择与多通道LED恒流驱动控制芯片PWM频率参数匹配的MCU控制器。In this embodiment one, the maximum luminous power ratio of the blue, white and red LED chips is determined according to the photosynthetic photon flux density (PPFD) ratio corresponding to the spectral curve of the plant characteristic spectral database (such as 4:1.5:4.5; 4.5 :1.0:4.5; 4.2:1.4:4.4, etc.) and the power parameters of the multi-channel LED constant current drive control chip determine the specific process of integrated packaging for packaging. The peak wavelength of blue light can be 430nm, 450nm or other similar wavelengths, which can be used A single wavelength can also be composed of mixed wavelengths. Similarly, the peak wavelength of red light can be 630nm, 660nm or other similar wavelengths. It can be composed of a single wavelength or a mixed wavelength. On this basis, determine the circuit layout of the substrate and plate making. Select an MCU controller that matches the PWM frequency parameters of the multi-channel LED constant current drive control chip.
本发明提供的植物特征光谱的LED光源的使用方法,具体包括以下步骤:The using method of the LED light source of plant characteristic spectrum provided by the present invention specifically comprises the following steps:
根据栽培对象从植物特征光谱数据库选择(或者采用植物特征光谱的实验方法获取)其对应的光合作用光子通量密度(PPFD)比确定蓝、白、红LED芯片的最大发光功率比,并对照所选择的多通道LED恒流驱动控制芯片的功率参数确定集成封装的具体工艺进行封装。再根据栽培环境的要求,设计确定基板布线和制版,制作光源。Select from the plant characteristic spectrum database according to the cultivation object (or use the experimental method of plant characteristic spectrum to obtain) its corresponding photosynthetic photon flux density (PPFD) ratio to determine the maximum luminous power ratio of blue, white and red LED chips, and compare them The power parameters of the selected multi-channel LED constant current drive control chip determine the specific process of integrated packaging for packaging. Then, according to the requirements of the cultivation environment, design and determine the substrate wiring and plate making, and make the light source.
选择与多通道LED恒流驱动芯片PWM频率参数匹配的MCU控制器。Select an MCU controller that matches the PWM frequency parameters of the multi-channel LED constant current driver chip.
选择以补偿点曲线为参照确定白光的PPFD值,最佳的光谱曲线设定为控制曲线,固化到MCU芯片中,通过MCU控制LED光源发出与植物特征光谱一致或相近的光。Choose the compensation point curve as a reference to determine the PPFD value of white light, set the best spectral curve as the control curve, solidify it into the MCU chip, and control the LED light source through the MCU to emit light that is consistent or similar to the characteristic spectrum of the plant.
以最佳的光谱曲线光合作用光子通量密度(PPFD)比为依据,确定蓝、白、红LED芯片的比率,进行LED光源的设计。该光源可以设计为面光源也可以设计成线光源。Based on the optimal spectral curve photosynthesis photon flux density (PPFD) ratio, determine the ratio of blue, white and red LED chips, and design the LED light source. The light source can be designed as a surface light source or as a line light source.
蓝光、白光、红光芯片的数量及其布局,按照发光的均匀性要求进行设计,例如,每个光源均按所确定的光合作用光子通量密度(PPFD)比率(如4.0:1.5 :4.5;4.5:1.0:4.5;4.2:1.4:4.4等)设置,且可单独驱动,如图1所示,其中B代表蓝光LED,W代表白光LED,R代表红光LED,结构上采用集成工艺将蓝、白和红LED芯片集成为一个LED发光单元,将n个集成LED发光单元通过串并联方式组成特定的植物特征光谱光源。其工作原理是:MCU控制器从植物特征光谱数据库读取控制信息,并向多通道LED恒流驱动芯片发出发光指令,多通道LED恒流驱动芯片驱动植物特征光谱光源发出植物所需要的光辐射。The number and layout of blue light, white light and red light chips are designed according to the uniformity requirements of light emission. For example, each light source is determined according to the photosynthetic photon flux density (PPFD) ratio (such as 4.0:1.5:4.5; 4.5:1.0:4.5; 4.2:1.4:4.4, etc.) and can be driven separately, as shown in Figure 1, where B stands for blue LED, W stands for white LED, R stands for red LED, and the blue , white and red LED chips are integrated into an LED lighting unit, and n integrated LED lighting units are connected in series and parallel to form a specific plant characteristic spectrum light source. Its working principle is: the MCU controller reads the control information from the plant characteristic spectrum database, and sends a light-emitting instruction to the multi-channel LED constant current driver chip, and the multi-channel LED constant current driver chip drives the plant characteristic spectrum light source to emit the light radiation required by the plant .
也可以采用将需要照明的植物特征光谱数据储存在MCU控制器中,其存储的植物特征光谱的数量,根据实际需要决定,可以是一种及其以上任何数的多种植物特征光谱数据。MCU控制器也可以接受外来的植物特征光谱的数据信号,并根据这一信号,控制光源系统按栽培对象的需求发出光辐射。It is also possible to store the plant characteristic spectrum data that needs to be illuminated in the MCU controller. The number of plant characteristic spectrums stored in it can be determined according to actual needs, and can be one type or more than any number of plant characteristic spectrum data. The MCU controller can also accept the data signal of the external plant characteristic spectrum, and according to this signal, control the light source system to emit light radiation according to the needs of the cultivation object.
实施例二:Embodiment two:
如图4-5所示,本发明实施例二还提供一种如上述所述的集成智能植物特征光谱匀光的LED光源的封装方法,选择一与基板6配合的高透射率的陶瓷(或石英玻璃等)盖板1,并且在陶瓷(或石英玻璃等)盖板1上光刻出三个区间,在各区间之间以及外侧经过喷射形成隔光墙4,然后任意在其中两个区间分别喷涂白光荧光粉2和红光荧光粉3;在基板6上对应三个区间的位置一一固定有一蓝光芯片5,将陶瓷(或石英玻璃等)盖板1和基板6上下配合封装成一发光单元,并且各蓝光芯片的电流可单独调节。As shown in Figures 4-5, the second embodiment of the present invention also provides a packaging method for the LED light source that integrates the characteristic spectrum uniformity of intelligent plants as described above, and selects a high-transmittance ceramic (or Quartz glass, etc.) cover plate 1, and three intervals are photoetched on the ceramic (or quartz glass, etc.) Spray white phosphor powder 2 and red phosphor powder 3 respectively; fix a blue light chip 5 on the substrate 6 corresponding to the three intervals, and package the ceramic (or quartz glass, etc.) cover plate 1 and the substrate 6 up and down to form a light-emitting unit, and the current of each blue chip can be adjusted individually.
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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| CN109148430A (en) * | 2018-07-02 | 2019-01-04 | 江苏稳润光电科技有限公司 | A kind of led plant illumination light source production method |
| CN109358000A (en) * | 2018-10-23 | 2019-02-19 | 福建信息职业技术学院 | A light-emitting device with a double hump spectrum and a method for outputting multiple monochromatic lights |
| CN109390450A (en) * | 2018-09-20 | 2019-02-26 | 宁波凯耀电器制造有限公司 | A kind of plant illumination Surface-mount LED lamp pearl and its production process |
| CN109819802A (en) * | 2019-03-28 | 2019-05-31 | 杭州驭光科技有限公司 | Illumination device for plants, system and method based on plant characteristics spectroscopic data |
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