CN107745206A - A kind of bidifly optical scanning welder for corrugation plate weld - Google Patents
A kind of bidifly optical scanning welder for corrugation plate weld Download PDFInfo
- Publication number
- CN107745206A CN107745206A CN201710841632.4A CN201710841632A CN107745206A CN 107745206 A CN107745206 A CN 107745206A CN 201710841632 A CN201710841632 A CN 201710841632A CN 107745206 A CN107745206 A CN 107745206A
- Authority
- CN
- China
- Prior art keywords
- laser
- supporting plate
- welding gun
- plate
- optical scanning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003287 optical effect Effects 0.000 title claims abstract description 14
- 238000003466 welding Methods 0.000 claims abstract description 55
- 238000009987 spinning Methods 0.000 abstract description 2
- 230000006641 stabilisation Effects 0.000 abstract description 2
- 238000011105 stabilization Methods 0.000 abstract description 2
- 150000001875 compounds Chemical class 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 3
- 238000013500 data storage Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
Abstract
The invention discloses a kind of bidifly optical scanning welder for corrugation plate weld, it is characterized in that, including control unit and enforcement division, the motion controller that the control enforcement division that the control unit includes being made up of PLC works, the enforcement division includes weldering device, laser scanning device and drive device, the weldering device, laser scanning device are connected with drive device, and spacing is provided between the weldering device, laser scanning device；The present invention can automatically control the height of welding gun, operating in a key, without programming completely.Automatic seeking stitches, automatic identification welds starting point and end point, the parameters such as length, the width of corrugated sheet need not be pre-set, the front and rear, upper and lower, spinning movement of welding gun is realized to be automatically performed, using 4 axle gear robot control systems, the stabilization of compound movement control system is ensure that, Mechanical Driven is all driven using servomotor, improves the tracking accuracy of welding gun.
Description
Technical field
The present invention relates to laser scanning and ranging field, dress is welded in specially a kind of bidifly optical scanning for corrugation plate weld
Put.
Background technology
With the increase of logistics capacity, various stream carrier vehicles are also more and more, and the yield of freight semitrailer is also increasing,
Wherein especially attached most importance to standard corrugated sheet door leaf type semitrailer, but welding of each production firm to corrugated sheet carriage is still with artificial
Based on, labor strength is very big, and under welding efficiency, welding effect is not satisfactory, and enterprise's production cost is higher.Also have
Automatic welding corrugation board device puts goods on the market, but all welding scopes are single, and price is high, for multilayer corrugated sheet and storehouse bar
Corrugation carriage can not meet to require.
Therefore, it is necessary to which a kind of performance is more excellent, complex jamming environment and lower-cost automatic welding watt are adapted to
Stupefied board device.
The content of the invention
It is an object of the invention in view of the above-mentioned problems, overcome prior art insufficient, disclose a kind of corrugated sheet that is used for and weld
The bidifly optical scanning welder connect, adapt to complex jamming environment and lower-cost automatic welding corrugation board device.Adopt
Corrugated sheet profile is detected with horizontal laser light, vertical laser detection bezel locations height, weld seam is drawn by the computing of controller
Track, welding gun motor follow the profile information identified to move and welded, and welding gun and laser have certain in the X-axis direction
Spacing distance L, laser first scans a certain distance L and remembers data storage during beginning, then laser continue to scan on now
Welding gun starts to weld, and the distance of welding initial point and horizontal laser light scanning element is L, be hereafter exactly laser scan welding gun while
Welding, after waiting laser scanning, welding gun welds a certain distance L further according to data memory, and welding finishes welding gun and automatically returned to
Initial position.
To achieve the above object, the present invention uses following technical scheme：
A kind of bidifly optical scanning welder for corrugation plate weld, including control unit and enforcement division, the control unit
Including the motion controller for the control enforcement division work being made up of PLC, the enforcement division includes weldering device, laser scanning device
And drive device, the weldering device, laser scanning device are connected with drive device, the weldering device, laser scanning dress
Spacing is provided between putting；
The drive device includes crossbeam, and the crossbeam upper end is provided with groove, covered with X-axis at the groove upper opening
Movable plate, X-axis moving plate top side are provided with horizontal positioned Y-axis moving plate, and the Y-axis moving plate upper surface is provided with perpendicular
The Z axis lifting body directly placed；
The weldering device is connected by fixture briquetting and welding gun fixture with the U spindle motor bearings of drive device front end, institute
State fixture briquetting bottom and be provided with the second welding gun supporting plate, the second welding gun supporting plate is provided with vertical place with U spindle motors bearing
The first welding gun supporting plate, the first welding gun supporting plate lower end is provided with circular arc, and the circular arc is provided with and welding gun
The circular arc sliding block of connection；
The laser scanning device is connected by laser support lifting body with drive device, the laser support lifting body with
Crossbeam opposite end is provided with first laser supporting plate, second laser supporting plate and the 3rd laser supporting plate, the 3rd laser support
Front edge of board is provided with horizontal laser light sensor and vertical laser sensors.
Preferably, the horizontal laser light sensor external is provided with horizontal laser light cover, and the horizontal laser light sensor upper end is set
There are vertical laser sensors, vertical laser cover is provided with outside the vertical laser sensors
Preferably, groove upper end both sides are provided with X-axis slide rail, and the X-axis moving plate is moved in X-axis slide rail, institute
State X-axis moving plate and be provided with X-axis motor.
Preferably, the first welding gun supporting plate rear end is provided with the U axle motors of driving U spindle motor bearings.
Preferably, the laser support lifting body top is provided with laser support lifting motor.
Preferably, the circular arc lower end is provided with the arc rack of support circular arc, and the arc rack drives with U axles
Dynamic motor engagement, the arc rack lower end are provided with the second arc rack supporting plate, and the arc rack rear end is provided with the first circle
Arc rack supporting plate.
Preferably, the first laser supporting plate, second laser supporting plate and the 3rd laser supporting plate are sequentially connected.
Beneficial effects of the present invention are：The present invention can automatically control the height of welding gun, operating in a key, without compiling completely
Journey.Automatic seeking stitches, automatic identification welding starting point and the parameter such as end point, length, width without pre-setting corrugated sheet, real
Show the front and rear, upper and lower, spinning movement of welding gun to be automatically performed, using 4 axle gear robot control systems, ensure that complexity
The stabilization of kinetic control system, Mechanical Driven are all driven using servomotor, improve the tracking accuracy of welding gun.Water of the present invention
Flat laser sensor and vertical laser sensors are at regular intervals in the X-axis direction, effectively prevent horizontal and vertical two sides
Upward mutual light interference, make system scanning more stable.Folder gun apparatus uses arc rack and circular arc, makes the weldering of welding gun
Point is in the center of circle of circular arc forever, and framework is simple and reliable, and solderable individual layer, a variety of pattern corrugations of double-deck even multilayer etc.
Plate.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the front view of the present invention.
Fig. 3 is inventive drive means structural representation.
Fig. 4 is the weldering device structural representation of the present invention.
Fig. 5 is the laser scanning device structural representation of the present invention.
Fig. 6 is the control module block diagram of the present invention.
Embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings.
A kind of bidifly optical scanning welder for corrugation plate weld as shown in Figures 1 to 6, including control unit and hold
Row portion, the motion controller that the control enforcement division that the control unit includes being made up of PLC works, the enforcement division fill including welding gun
Put, laser scanning device and drive device, the weldering device, laser scanning device are connected with drive device, the welding gun
Spacing is provided between device, laser scanning device；
The drive device includes crossbeam 1, and the upper end of crossbeam 1 is provided with groove, covered with X at the groove upper opening
Axle movable plate 2, the top side of X-axis moving plate 2 are provided with horizontal positioned Y-axis moving plate 5, the upper surface of Y-axis moving plate 5
Provided with the Z axis lifting body 6 placed vertically；
The welding gun 15 of the weldering device passes through fixture briquetting 16 and welding gun fixture 14 and the U spindle motors of drive device front end
Bearing 11 connects, and the bottom of fixture briquetting 16 is provided with the second welding gun supporting plate 13, the second welding gun supporting plate 13 and U axles electricity
Machine bearing 11 is provided with the first welding gun supporting plate 12 placed vertically, and the lower end of the first welding gun supporting plate 12 is provided with circular arc 9,
The circular arc 9 is provided with the circular arc sliding block 10 being connected with welding gun 15；
The laser scanning device is connected by laser support lifting body 17 with drive device, the laser support lifting body
17 are provided with first laser supporting plate 18, the laser supporting plate 20 of second laser supporting plate 19 and the 3rd with the opposite end of crossbeam 1, and described the
The front end of three laser supporting plate 20 is provided with horizontal laser light sensor 22 and vertical laser sensors 23.
Preferably, the outside of horizontal laser light sensor 22 is provided with horizontal laser light cover 21, the horizontal laser light sensor 22
Upper end is provided with vertical laser sensors 24, and the outside of vertical laser sensors 24 is provided with vertical laser cover 23.
Preferably, groove upper end both sides are provided with X-axis slide rail 4, and the X-axis moving plate 2 is moved in X-axis slide rail 4,
The X-axis moving plate 2 is provided with X-axis motor 3.
Preferably, the rear end of the first welding gun supporting plate 12 is provided with the U axles motor 25 of driving U spindle motors bearing 11.
Preferably, the top of laser support lifting body 17 is provided with laser support lifting motor 26.
Preferably, the lower end of circular arc 9 is provided with the arc rack 8 of support circular arc 9, the arc rack 8 and U
Axle motor 25 engages, and the lower end of arc rack 8 is provided with the second arc rack supporting plate 28, the rear end of arc rack 8
Provided with the first arc rack supporting plate 27, the first arc rack supporting plate 27 and the second arc rack supporting plate 28 play branch and held round
The effect of arc rack 8.
Preferably, the first laser supporting plate 19, the laser supporting plate 20 of second laser supporting plate 19 and the 3rd connect successively
Connect.
Embodiment 1：
Weldering device is provided with certain spacing distance, horizontal laser light sensor 22 in the X-axis direction with laser scanning device
Launch the profile of laser detection corrugated sheet 29, vertical laser sensors 24 launch laser detection bezel locations height, and horizontal laser light passes
Sensor 22 and vertical laser sensors 24, which transmit data to 6 axle motion controllers, control X-axis by analogue collection module, moves
Move the motion of plate 2, Y-axis moving plate 5, Z axis lifting body 6, U spindle motors bearing 11 and laser support lifting body 17.Pass through controller
Computing draw the track of weld seam, welding gun motor follows the profile information identified to move and welded.Laser is first during beginning
Scanning a certain distance L simultaneously remembers data storage, and then laser continues to scan on starts to weld with now welding gun, welds initial point
Distance with horizontal laser light scanning element is L, is hereafter exactly that laser scans welding gun while welding, after waiting laser scanning,
Welding gun welds a certain distance L further according to data memory, and welding finishes welding gun and automatically returns to initial position.
Above-described embodiment, simply presently preferred embodiments of the present invention, is not used for limiting the scope of the present invention, therefore all with this
The equivalence changes that content described in invention claim is done, it all should be included within scope of the invention as claimed.
Claims (7)
1. a kind of bidifly optical scanning welder for corrugation plate weld, it is characterised in that including control unit and enforcement division, institute
The motion controller that the control enforcement division that stating control unit includes being made up of PLC works, the enforcement division include weldering device, laser
Scanning means and drive device, the weldering device, laser scanning device are connected with drive device, the weldering device, swash
Spacing is provided between light scanning apparatus；
The drive device includes crossbeam, and the crossbeam upper end is provided with groove, moved at the groove upper opening covered with X-axis
Plate, X-axis moving plate top side are provided with horizontal positioned Y-axis moving plate, and the Y-axis moving plate upper surface is provided with and put vertically
The Z axis lifting body put；
The weldering device is connected by fixture briquetting and welding gun fixture with the U spindle motor bearings of drive device front end, the folder
Tool briquetting bottom is provided with the second welding gun supporting plate, and the second welding gun supporting plate and U spindle motors bearing are provided with the placed vertically
One welding gun supporting plate, the first welding gun supporting plate lower end are provided with circular arc, and the circular arc is provided with and is connected with welding gun
Circular arc sliding block；The laser scanning device is connected by laser support lifting body with drive device, the laser support lifting
Body is provided with first laser supporting plate, second laser supporting plate and the 3rd laser supporting plate, the 3rd laser with crossbeam opposite end
Support front edge of board is provided with horizontal laser light sensor and vertical laser sensors.
A kind of 2. bidifly optical scanning welder for corrugation plate weld according to claim 1, it is characterised in that institute
To state horizontal laser light sensor external and be provided with horizontal laser light cover, the horizontal laser light sensor upper end is provided with vertical laser sensors,
Vertical laser cover is provided with outside the vertical laser sensors.
A kind of 3. bidifly optical scanning welder for corrugation plate weld according to claim 1, it is characterised in that institute
State groove upper end both sides and be provided with X-axis slide rail, the X-axis moving plate is moved in X-axis slide rail, and the X-axis moving plate is provided with X
Spindle motor.
A kind of 4. bidifly optical scanning welder for corrugation plate weld according to claim 1, it is characterised in that institute
State the U axle motors that the first welding gun supporting plate rear end is provided with driving U spindle motor bearings.
A kind of 5. bidifly optical scanning welder for corrugation plate weld according to claim 1, it is characterised in that institute
State laser support lifting body top and be provided with laser support lifting motor.
A kind of 6. bidifly optical scanning welder for corrugation plate weld according to claim 1, it is characterised in that institute
The arc rack that circular arc lower end is provided with support circular arc is stated, the arc rack engages with U axle motors, the circle
Arc rack lower end is provided with the second arc rack supporting plate, and the arc rack rear end is provided with the first arc rack supporting plate.
A kind of 7. bidifly optical scanning welder for corrugation plate weld of volume according to claim 1, it is characterised in that
The first laser supporting plate, second laser supporting plate and the 3rd laser supporting plate are sequentially connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710841632.4A CN107745206A (en) | 2017-09-18 | 2017-09-18 | A kind of bidifly optical scanning welder for corrugation plate weld |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710841632.4A CN107745206A (en) | 2017-09-18 | 2017-09-18 | A kind of bidifly optical scanning welder for corrugation plate weld |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107745206A true CN107745206A (en) | 2018-03-02 |
Family
ID=61255019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710841632.4A Pending CN107745206A (en) | 2017-09-18 | 2017-09-18 | A kind of bidifly optical scanning welder for corrugation plate weld |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107745206A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110695494A (en) * | 2019-09-10 | 2020-01-17 | 创想智控科技(成都)有限公司 | Corrugated plate external shaft tracking system and method thereof |
| CN113547246A (en) * | 2021-08-03 | 2021-10-26 | 广东斯丹诺智能装备有限公司 | Corrugated plate vertical welding automatic line for aluminum carriage |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5347101A (en) * | 1994-02-07 | 1994-09-13 | Mcdermott International, Inc. | Automatic tracking system for pipeline welding |
| CN1907624A (en) * | 2006-08-08 | 2007-02-07 | 成都鑫兴众力科技发展有限公司 | Corrugated-type board automatic welding machine |
| CN103846529A (en) * | 2012-12-07 | 2014-06-11 | 中国国际海运集装箱(集团)股份有限公司 | Automatic welding device and welding system for front wallboard of container |
| CN204470763U (en) * | 2015-01-04 | 2015-07-15 | 山东恒创专用车装备科技有限公司 | corrugated sheet automatic welding machine |
| CN205342175U (en) * | 2015-11-12 | 2016-06-29 | 上海电气核电设备有限公司 | Robot welding system |
| CN105983802A (en) * | 2015-03-06 | 2016-10-05 | 扬州中集通华专用车有限公司 | Control system and method for welding robot |
| CN106541219A (en) * | 2017-01-23 | 2017-03-29 | 袁钥 | A kind of laser ranging continous way corrugated sheet profile welding machine |
| CN207139146U (en) * | 2017-09-18 | 2018-03-27 | 李训杰 | A kind of bidifly optical scanning welder for corrugation plate weld |
-
2017
- 2017-09-18 CN CN201710841632.4A patent/CN107745206A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5347101A (en) * | 1994-02-07 | 1994-09-13 | Mcdermott International, Inc. | Automatic tracking system for pipeline welding |
| CN1907624A (en) * | 2006-08-08 | 2007-02-07 | 成都鑫兴众力科技发展有限公司 | Corrugated-type board automatic welding machine |
| CN103846529A (en) * | 2012-12-07 | 2014-06-11 | 中国国际海运集装箱(集团)股份有限公司 | Automatic welding device and welding system for front wallboard of container |
| CN204470763U (en) * | 2015-01-04 | 2015-07-15 | 山东恒创专用车装备科技有限公司 | corrugated sheet automatic welding machine |
| CN105983802A (en) * | 2015-03-06 | 2016-10-05 | 扬州中集通华专用车有限公司 | Control system and method for welding robot |
| CN205342175U (en) * | 2015-11-12 | 2016-06-29 | 上海电气核电设备有限公司 | Robot welding system |
| CN106541219A (en) * | 2017-01-23 | 2017-03-29 | 袁钥 | A kind of laser ranging continous way corrugated sheet profile welding machine |
| CN207139146U (en) * | 2017-09-18 | 2018-03-27 | 李训杰 | A kind of bidifly optical scanning welder for corrugation plate weld |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110695494A (en) * | 2019-09-10 | 2020-01-17 | 创想智控科技(成都)有限公司 | Corrugated plate external shaft tracking system and method thereof |
| CN110695494B (en) * | 2019-09-10 | 2021-08-17 | 创想智控科技(成都)有限公司 | Corrugated plate external shaft tracking system and method thereof |
| CN113547246A (en) * | 2021-08-03 | 2021-10-26 | 广东斯丹诺智能装备有限公司 | Corrugated plate vertical welding automatic line for aluminum carriage |
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