CN107722073A - A kind of apparatus and method for solving marine alga caking phenomenon in storage - Google Patents
A kind of apparatus and method for solving marine alga caking phenomenon in storage Download PDFInfo
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- CN107722073A CN107722073A CN201710737091.0A CN201710737091A CN107722073A CN 107722073 A CN107722073 A CN 107722073A CN 201710737091 A CN201710737091 A CN 201710737091A CN 107722073 A CN107722073 A CN 107722073A
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- Prior art keywords
- aging
- storage
- marine alga
- caking phenomenon
- air
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H3/00—Compounds containing only hydrogen atoms and saccharide radicals having only carbon, hydrogen, and oxygen atoms
- C07H3/04—Disaccharides
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H1/00—Processes for the preparation of sugar derivatives
- C07H1/06—Separation; Purification
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention relates to a kind of apparatus and method for solving marine alga caking phenomenon in storage, the front end drying feed bin of tray drying device is effectively isolated design with rear end aging storage bin, material is dried feed bin in front end and realize functions/drying, in the aging storage bin of rear end, curing function is realized to the trehalose that will go out tray drier by adding saturated air, can effectively mitigate material bridging phenomenon.Then the material that tray drying device treats is sent to material aging device by feeder, air can be carried out dehumidifying and be sent into material aging device by dehumidifier, vavuum pump extracts the air in material aging device simultaneously, make it is material bed be in negative pressure state, by discharge hole for discharge and packed after material ageing.Material after being handled by the present invention because package temperature is relatively low, trehalose containing wet relatively low, and interior free surface moisture is more uniform, avoid the later stage trehalose storage during caking phenomenon.
Description
Technical field
The present invention relates to a kind of apparatus and method for solving marine alga caking phenomenon in storage
Background technology
With the improvement of people's living standards, everybody demand to functional sugar further increases, trehalose is as a kind of
New type functional sugar, has come into our life.Conventional method uses flash dryer, and dried trehalose is directly carried out
Packaging, because package temperature is high, moisture is higher, while lacks curing and ageing process, and amorphous marine alga sugar crystal is more,
And material inside and outside moisture, because lacking long-time transition process, interior free surface moisture is very uneven, and the crystallinity of trehalose is inadequate, so
Cause trehalose store during easy graining, because the trehalose molecule of these grainings exists all in the form of unbodied, work as the external world
When storage temperature changes, the change that dissolution-crystallization-redissolution-recrystallization etc. is gone round and begun again easily occurs, makes storage process
In marine alga sugar crystal between produce bridging phenomenon, here it is trehalose caking beginning.When bridging marine alga sugar crystal increasingly
When more, large-scale caking phenomenon just occurs for the trehalose during storage, has both influenceed the outward appearance of marine alga sugar product, influences visitor again
The use at family, so as to influence the sales volume of marine alga sugar product, cause product overloading.So the caking during the storage of trehalose is asked
Topic exists always.
The content of the invention
The purpose of the present invention is the defects of overcoming prior art to exist, there is provided one kind solves marine alga caking phenomenon in storage
Apparatus and method.
Realizing the technical scheme of the object of the invention is：A kind of device for solving marine alga caking phenomenon in storage, including disk
Formula drying device, material aging device and feeder, the tray drying device pass through feeder with the material aging device
It is connected, vavuum pump and dehumidifier is provided with the material aging device.
As optimization, the tray drying device includes front end and dries feed bin, rear end aging storage bin, control main frame, frequency conversion
Device control module and temperature control modules, the front end are dried feed bin and are arranged on above the aging storage bin of rear end, the control master
Machine is arranged on below the aging storage bin of rear end, and the frequency transformer control module, temperature control modules and control main frame are electrically connected.
As optimization, discharging opening is provided with below the material aging device, the aging device chamber above the discharging opening
It is provided with screen in vivo.
As optimization, the tray drying device, material aging device and feeder connecting place are respectively arranged with inlet valve
Door.
A kind of method for solving marine alga caking phenomenon in storage, step are as follows：
A, dry materials；
B, material cures；
C, material dehumidifies；
D, material cools；
E, material is aged；
F, discharging packaging.
As optimization, a kind of method for solving marine alga caking phenomenon in storage, step is as follows：
A, material is put and be dried, 95 degree of control material storehouse EAT, 78 degree of leaving air temp, dried 35 minutes；
B, dried material is subjected to curing 10 minutes, maturing process needs saturated air；
C, the material feeding after curing is dehumidified into material aging device, it is 25 degree, phase to control aging bunker air-out
It is 30% to humidity；
D, the material after dehumidifying is cooled in aging bunker, temperature-fall period controls aging bunker air pressure in -5~-6Kpa；
E, the material after cooling is aged 48 hours again；
F, outlet valve is opened, material is discharged and packed.
The present invention has positive effect：The front end of tray drying device dry feed bin and rear end aging storage bin it is effective every
From design, material is dried feed bin in front end and realize functions/drying, in the aging storage bin of rear end, by adding saturated air to i.e.
The trehalose for going out tray drier is realized into curing function, can effectively mitigate material bridging phenomenon.Then tray drying is filled
Put treated material and material aging device is sent to by feeder, air can be carried out dehumidifying and be sent into material ageing by dehumidifier
Device, while vavuum pump extracts the air in material aging device, make it is material bed be in negative pressure state, material be aged after by going out
Material mouth discharges and packed.By the material after present invention processing because package temperature is relatively low, containing for trehalose is wet relatively low, and
Interior free surface moisture is more uniform, avoid the later stage trehalose storage during caking phenomenon.
Brief description of the drawings
In order that present disclosure is easier to be clearly understood, it is right below according to specific embodiment and with reference to accompanying drawing
The present invention is described in further detail, wherein
Fig. 1 is the structural representation that the present invention solves marine alga device of caking phenomenon in storage.
Wherein：1st, feed bin is dried in front end, and 2, rear end aging storage bin, 3, tray drying device, 4, feeder, 5, vavuum pump,
6th, dehumidifier, 7, discharging opening, 8, material aging device.
Embodiment
As shown in figure 1, the present invention is a kind of device for solving marine alga caking phenomenon in storage, including tray drying device
3rd, material aging device 8 and feeder 4, the tray drying device 3 are connected with the material aging device 8 by feeder 4,
Vavuum pump 5 and dehumidifier 6 are provided with the material aging device 8.The tray drying device 3 include front end dry feed bin 1,
Rear end aging storage bin 2, control main frame, frequency transformer control module and temperature control modules, the front end are dried feed bin 1 and are arranged on
The top of rear end aging storage bin 2, the control main frame are arranged on the lower section of rear end aging storage bin 2, the frequency transformer control module, temperature
Control module is electrically connected with control main frame.The lower section of the material aging device 8 is provided with discharging opening 7, on the discharging opening 7
Screen is provided with the cavity of aging device 8 of side.The tray drying device 3, material aging device 8 and the connecting place of feeder 4
It is respectively arranged with material inlet valve.
A kind of method for solving marine alga caking phenomenon in storage, step are as follows：
A, material is put and be dried, 95 degree of control material storehouse EAT, 78 degree of leaving air temp, dried 35 minutes；
B, dried material is subjected to curing 10 minutes, maturing process needs saturated air；
C, the material feeding after curing is dehumidified into material aging device, it is 25 degree, phase to control aging bunker air-out
It is 30% to humidity；
D, the material after dehumidifying is cooled in aging bunker, temperature-fall period controls aging bunker air pressure in -5~-6Kpa；
E, the material after cooling is aged 48 hours again；
F, outlet valve is opened, material is discharged and packed.
A kind of device for solving marine alga caking phenomenon in storage of the present invention, the front end dried feed of its tray drying device 3
Storehouse 1 is effectively isolated design with rear end aging storage bin 2, material is dried feed bin 1 in front end and realizes functions/drying, is cured in rear end
In feed bin 2, curing function is realized to the trehalose that will go out tray drier by adding saturated air, can effectively mitigate thing
Expect bridging phenomenon.Then the material that tray drying device 3 treats is sent to material aging device 8 by feeder 4, dehumidified
Air can be carried out dehumidifying and be sent into material aging device 8 by machine 6, while vavuum pump 5 extracts the air in material aging device, makes thing
The bed of material is in negative pressure state, is discharged and is packed by discharging opening 7 after material ageing.Because the ageing dress of the top of discharging opening 7
The screen in 8 cavitys is put, the hole of screen can be entered in aging device 8 with ventilative and dry air, while can ensure material not
It can leak down, and screen can be staggered in blowing, material is released from discharging opening 7 to be packed.At the present invention
Material trehalose after reason containing wet relatively low, the humidity of materials without the crystallization water can be with≤0.05%, and interior free surface moisture compares
Uniformly, the amorphous marine alga sugar crystal of micro- Microscopic observation be less than 0.2/10000th, by X-ray diffraction method survey crystallinity >=
99.99%, avoid the later stage trehalose storage during caking phenomenon.
A kind of embodiment of the method for solving marine alga caking phenomenon in storage of the present invention：
The front end drying feed bin 1 that material is delivered to tray drying device 3 by air-flow is dried A, control material storehouse
95 degree of EAT, 78 degree of leaving air temp, dry 35 minutes；
The rear end aging storage bin 2 that dried material is inputted to disc type drying device 3 again carries out curing 10 minutes, curing B,
Process needs saturated air；
C, the material after curing is dehumidified into material aging device by feeder feeding, controls aging bunker air-out
For 25 degree, relative humidity 30%, material aging device 8 is sent into wherein can carry out air to dehumidify with dehumidifier 6；
D, the material after dehumidifying being cooled in aging bunker, temperature-fall period controls aging bunker air pressure in -5~-6Kpa,
Wherein, the air in material aging device is extracted with vavuum pump 5, makes material bed to be in negative pressure state.
E, the material after cooling is aged 48 hours again；
F, outlet valve is opened, the screen in the cavity of aging device 8 of the top of discharging opening 7 will stagger, so as to which material be gone out
Material packaging.
Particular embodiments described above, the purpose of the present invention, technical scheme and beneficial effect are carried out further in detail
Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, be not intended to limit the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., it should be included in the guarantor of the present invention
Within the scope of shield.
Claims (6)
- A kind of 1. device for solving marine alga caking phenomenon in storage, it is characterised in that：Including tray drying device (3), material Aging device (8) and feeder (4), the tray drying device (3) pass through feeder (4) with the material aging device (8) It is connected, vavuum pump (5) and dehumidifier (6) is provided with the material aging device (8).
- A kind of 2. device for solving marine alga caking phenomenon in storage according to claim 1, it is characterised in that：The disk Formula drying device (3) include front end dry feed bin (1), rear end aging storage bin (2), control main frame, frequency transformer control module and Temperature control modules, the front end are dried feed bin (1) and are arranged on above rear end aging storage bin (2), and the control main frame is arranged on Below rear end aging storage bin (2), the frequency transformer control module, temperature control modules and control main frame are electrically connected.
- 3. a kind of device of solution marine alga caking phenomenon in storage according to claim 1 or claim 2, its feature It is：It is provided with discharging opening (7) below the material aging device (8), aging device (8) chamber above the discharging opening (7) It is provided with screen in vivo.
- 4. a kind of device of solution marine alga caking phenomenon in storage according to claim 1 or claim 2, its feature It is：The tray drying device (3), material aging device (8) and feeder (4) connecting place are respectively arranged with material inlet valve.
- A kind of 5. method for solving marine alga caking phenomenon in storage, it is characterised in that step is as follows：A, dry materials；B, material cures；C, material dehumidifies；D, material cools；E, material is aged；F, discharging packaging.
- A kind of 6. method for solving marine alga caking phenomenon in storage according to claim 5, it is characterised in that：A, material is put and be dried, 95 degree of control material storehouse EAT, 78 degree of leaving air temp, dried 35 minutes；B, dried material is subjected to curing 10 minutes, maturing process needs saturated air；C, the material feeding after curing is dehumidified into material aging device, control aging bunker air-out for 25 degree, it is relatively wet Spend for 30%；D, the material after dehumidifying is cooled in aging bunker, temperature-fall period controls aging bunker air pressure in -5~-6Kpa；E, the material after cooling is aged 48 hours again；F, outlet valve is opened, material is discharged and packed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710737091.0A CN107722073A (en) | 2017-08-24 | 2017-08-24 | A kind of apparatus and method for solving marine alga caking phenomenon in storage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710737091.0A CN107722073A (en) | 2017-08-24 | 2017-08-24 | A kind of apparatus and method for solving marine alga caking phenomenon in storage |
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| Publication Number | Publication Date |
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| CN107722073A true CN107722073A (en) | 2018-02-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710737091.0A Pending CN107722073A (en) | 2017-08-24 | 2017-08-24 | A kind of apparatus and method for solving marine alga caking phenomenon in storage |
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| CN (1) | CN107722073A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203692444U (en) * | 2013-11-07 | 2014-07-09 | 保龄宝生物股份有限公司 | Aging bunker device capable of preventing erythritol from cracking |
| CN104621676A (en) * | 2013-11-07 | 2015-05-20 | 保龄宝生物股份有限公司 | Aging bunker device capable of preventing erythritol from caking |
| CN105016363A (en) * | 2015-07-22 | 2015-11-04 | 江苏井神盐化股份有限公司 | Baking soda production anti-caking process and apparatus |
| CN106431982A (en) * | 2016-11-05 | 2017-02-22 | 泰州百力化学股份有限公司 | Method and device for preventing m-phthalonitrile from being caked |
-
2017
- 2017-08-24 CN CN201710737091.0A patent/CN107722073A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203692444U (en) * | 2013-11-07 | 2014-07-09 | 保龄宝生物股份有限公司 | Aging bunker device capable of preventing erythritol from cracking |
| CN104621676A (en) * | 2013-11-07 | 2015-05-20 | 保龄宝生物股份有限公司 | Aging bunker device capable of preventing erythritol from caking |
| CN105016363A (en) * | 2015-07-22 | 2015-11-04 | 江苏井神盐化股份有限公司 | Baking soda production anti-caking process and apparatus |
| CN106431982A (en) * | 2016-11-05 | 2017-02-22 | 泰州百力化学股份有限公司 | Method and device for preventing m-phthalonitrile from being caked |
Non-Patent Citations (2)
| Title |
|---|
| 刘广文: "《干燥设备选型及采购指南》", 30 September 2006 * |
| 郑旭煦，等: "《化工原理》", 31 January 2016 * |
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Application publication date: 20180223 |
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| RJ01 | Rejection of invention patent application after publication |