CN107711303B - Automatic film sticking machine and method suitable for edible fungus sticks or facial features wrapping films - Google Patents
Automatic film sticking machine and method suitable for edible fungus sticks or facial features wrapping films Download PDFInfo
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- CN107711303B CN107711303B CN201711117260.7A CN201711117260A CN107711303B CN 107711303 B CN107711303 B CN 107711303B CN 201711117260 A CN201711117260 A CN 201711117260A CN 107711303 B CN107711303 B CN 107711303B
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Abstract
An automatic film sticking machine suitable for edible fungus sticks or facial fungus bags and films comprises a film feeding mechanism, a bottom paper recycling mechanism, a film peeling mechanism, a film cutting mechanism, a film separating mechanism and a film sticking mechanism which are arranged on a frame; the film feeding mechanism comprises a central rotating shaft and a plurality of film feeding guide rollers; the bottom paper recycling mechanism comprises a bottom paper recycling wheel and a plurality of paper collecting guide rollers; the film stripping mechanism comprises a film stripping plate; the film cutting mechanism comprises a film cutting frame, and a plurality of cutters are connected to the film cutting frame; the film separating mechanism comprises a plurality of film separating plates, and at least one film separating plate is connected with a film separating plate power mechanism matched with the film separating plates; the film pasting mechanism comprises a film sucking frame and a plurality of sucking discs. The invention also relates to a film pasting method. The automatic film sticking machine is reasonable and smart in structural design and convenient to use. The automatic film sticking device can realize automatic film sticking of the top strain holes after inoculation of the edible fungus sticks or the strain bags, saves labor force, reduces labor intensity of workers, reduces pollution rate and changes heavy manual operation into automatic operation.
Description
Technical Field
The invention relates to a film sticking machine, in particular to an automatic film sticking machine suitable for sticking films on edible fungus sticks or package of strain mushrooms.
Background
In the prior art, in order to meet the requirements of edible fungus planting processes such as mushrooms (fungus sticks), black fungus (package of mouth-shaped fungus) and the like, the need of isolating inoculation mouths is provided after inoculation so as to prevent strain infection. Taking black fungus planting as an example: after the culture medium is packed, a hollow plastic rod is inserted into the center of the fungus bag, and the rod is closely attached to the fungus bag film through a shape-changing machine when inserted, and the fungus bag is called a shape-changing fungus bag. The fungus bag is sterilized, cooled and then delivered to an inoculation room for inoculation. Before inoculation, the hollow plastic rod is taken out, then the strain is inoculated into the central hole of the strain-shaping package, and after inoculation, the strain is plugged into the top of the strain-shaping package by using cotton balls or sponge manually, so that the strain-shaping package is used for filtering outside air during hypha respiration. It is conveyed to a culture room for culture by a conveying line.
The method for manually plugging the cotton ball or the sponge plug has low automation degree, large labor number, high labor intensity and complex operation. The cotton ball or sponge plug has nonuniform ventilation effect, and the pollution probability can be greatly increased by manual operation.
Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic film sticking machine which is reasonable in structural design and high in production efficiency and is suitable for sticking films on edible fungus sticks or mouth-shape fungus bags, aiming at the defects of the prior art.
Another technical problem to be solved by the invention is to provide a film pasting method by using the automatic film pasting machine.
The technical problems to be solved by the invention are realized by the following technical proposal. The invention relates to an automatic film sticking machine suitable for edible fungus sticks or facial fungus bags and films, which is characterized by comprising a frame, wherein a film feeding mechanism, a bottom paper recycling mechanism, a film peeling mechanism, a film cutting mechanism, a film separating mechanism and a film sticking mechanism are arranged on the frame;
the film feeding mechanism comprises a central rotating shaft and a plurality of film feeding guide rollers, wherein the central rotating shaft and the plurality of film feeding guide rollers are arranged on the frame;
the bottom paper recycling mechanism comprises a bottom paper recycling wheel and a plurality of paper collecting guide rollers, and the bottom paper recycling wheel and/or the paper collecting guide rollers are connected with the film conveying power mechanism through a transmission device;
the film stripping mechanism comprises a film stripping plate connected and installed on the frame;
the film cutting mechanism comprises a film cutting frame, and a plurality of cutters are connected to the film cutting frame; the film cutting mechanism is arranged at the rear end of the film peeling mechanism;
the film separating mechanism comprises a plurality of film separating plates, at least one film separating plate is connected with a film separating plate power mechanism matched with the film separating plates, the film separating plates are arranged on a sliding rail in parallel in a sliding way through sliding blocks, the sliding rail is arranged on a rack, the film separating plate power mechanism comprises an opening and closing power mechanism for opening and closing the film separating plates and a translation power mechanism for integrally translating the film separating plates, and the opening and closing power mechanism and the translation power mechanism share one set of power mechanism or respectively adopt one set of power mechanism;
the film pasting mechanism comprises a film sucking frame and a plurality of sucking discs arranged on the film sucking frame.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the opening and closing power mechanism is an opening and closing air cylinder, the translation power mechanism is a translation air cylinder, a translation electric cylinder or a translation gear motor, the power output end of the translation power mechanism is connected to one of the membrane dividing plates, the opening and closing air cylinders are fixed to one of the membrane dividing plates, the power output end of the opening and closing air cylinder is connected to any one of the membrane dividing plates, and the distances between the membrane dividing plates are opened or closed through the power output or the retraction of the opening and closing air cylinder.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the opening and closing power mechanism and the translation power mechanism share a speed reducing motor or an electric cylinder, the power output end of the speed reducing motor or the electric cylinder is connected to the outermost diaphragm plates, the diaphragm plates are sequentially connected through tension springs, two ends of each diaphragm plate are provided with baffle plates, the bottom ends of the baffle plates arranged on the diaphragm plates on the inner side are lower than the bottom ends of the baffle plates arranged on the diaphragm plates on the adjacent outer sides, a group of baffle plates which are arranged at intervals are arranged on a rack beside the two ends of the diaphragm plates, the arrangement height of the baffle plates corresponds to the arrangement height of the baffle plates in sequence, and each baffle plate is used for blocking one diaphragm plate; when the film dividing plate power mechanism pulls the film dividing plate to outwards travel, the baffle plates arranged on the film dividing plate pull the intervals among the plurality of film dividing plates in sequence under the blocking of the corresponding baffle plates.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the membrane separating plate is provided with a plurality of vent holes.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the film dividing plate is provided with grooves or protrusions for reducing the contact surface between the film dividing plate and the breathable film.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the grooves or the protrusions are correspondingly arranged at the positions where the breathable films are placed, and vent holes are formed in the positions; the positions of the breathable films on the film dividing plate are arranged at intervals.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: a kerf for a cutter to pass through is arranged between two adjacent parting plates; the cutting seam is formed by the distance between two membrane dividing plates or by a notch arranged on at least one membrane dividing plate.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the film stripping mechanism also comprises a film pressing plate, and the film pressing plate is connected to the frame or the film stripping plate and is positioned above the film stripping plate.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the film stripping machine is characterized in that a film pressing mechanism is further arranged at the rear of the film stripping plate and comprises a pressure head or a pressure roller, and the pressure head or the pressure roller is connected to a power output end of the film pressing power mechanism.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: a plurality of positioning rods are arranged among a plurality of suckers of the film pasting mechanism.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the sucking disc of the film pasting mechanism is arranged on the film sucking frame through an elastic mechanism.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: a plurality of elastic pressure heads are also arranged on the film cutting frame of the film cutting mechanism.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: and a brake device for preventing the wound film from unpowered autorotation is arranged on the side part of the central rotating shaft of the film supply mechanism.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the film cutting mechanism is also provided with a pressing rod arranged on the film cutting frame, the film cutting frame is arranged on the frame through the lifting mechanism, the pressing rod is arranged in the pressing rod guide sleeve, and the pressing rod below the pressing rod guide sleeve is provided with a pressure spring.
The automatic film sticking machine provided by the invention has the further preferable technical scheme that: the film sucking frame is connected with the lifting power mechanism and is fixed on the guide post, and the guide post is arranged on the frame through a guide post guide sleeve; the sucking disc pass through the buffer rod and connect on inhaling the membrane frame, be equipped with the pressure spring on the buffer rod.
The technical problems to be solved by the invention can be further realized by the following technical scheme. The invention also relates to a method for sticking the edible fungus stick or the package film of the strain fungus by using the automatic film sticking machine, which is characterized by comprising the following steps:
(1) Preparing a film: the film supply mechanism continuously provides the package film, when the package film is installed for the first time, the breathable film of the package film is manually separated from the base paper, the breathable film is separated from the base paper from the front end of the film stripping plate, and the base paper bypasses the film stripping plate and is backwards collected on the base paper recovery mechanism; the continuous separation between the ventilated membrane and the base paper from the front end of the membrane stripping plate is realized by the power provided by the membrane conveying power mechanism;
(2) Cutting a film: the breathable film advances to the film dividing plate, is cut into a plurality of small breathable films by the film cutting mechanism, and is uniformly distributed on the film dividing plate;
(3) Separating films: the spacing between a plurality of film dividing plates is pulled by a film dividing power mechanism, so that the distribution of small breathable films on the film dividing plates is matched with the film sticking positions of edible fungus sticks or fungus bags to be stuck with films;
(4) Sticking film: sucking up the small breathable films with separated films by a sucker of a film pasting mechanism and pasting the small breathable films on the film pasting positions of edible fungus sticks or the mouth-shaped fungus bags to be pasted with films, so as to finish one-time film pasting; and simultaneously, the film dividing power mechanism gathers all the film dividing plates to restore the original position, and the breathable films continuously separated from the front ends of the film dividing plates are received again, so that the continuous film pasting is realized repeatedly.
The invention relates to a method for sticking a film to an edible fungus stick or a facial fungus bag, which further adopts the preferable technical scheme that: after the breathable film is attached to the film separating plate, the film conveying power mechanism stops rotating, the breathable film with base paper is pressed on the film separating plate through the film pressing mechanism, and then film cutting operation is performed.
Compared with the prior art, the automatic film sticking machine has reasonable and smart structural design and is convenient to use. The automatic film sticking device can realize automatic film sticking of the top strain holes after inoculation of the edible fungus sticks or the strain bags, saves labor force, reduces labor intensity of workers, reduces pollution rate and changes heavy manual operation into automatic operation. The most important advantages of the present invention are mainly represented by:
(1) The power of the automatic film sticking machine for winding film walking comes from a film conveying power mechanism, and continuous automatic separation of the breathable film and the base paper is realized by matching the recovery power of the recovered base paper with the film stripping plate.
(2) The film dividing plates of the automatic film sticking machine are horizontally arranged in parallel, the separated breathable films are received when the film dividing plates are gathered, then the uniform distribution of the breathable films is realized by enlarging the distance between the film dividing plates, and the film dividing plates correspond to the positions to be stuck, so that the connection between film cutting and film sticking is skillfully realized.
The invention is suitable for pasting films on any fungus bags needing to be pasted with breathable films. The breathable film matched with the automatic film sticking machine is generally a continuous roll packaging breathable film of base paper, the glassine base paper needs to be separated from the film during film sticking, the separated breathable film is also a continuous breathable film, bacteria can be isolated by the breathable film, and the breathable film can be breathable, so that oxygen required by hypha growth is provided. The invention is also applicable to labeling operations. When the automatic film sticking machine is used, the breathable film is changed into a label, so that the 'film sticking film suitable for edible fungus sticks or facial fungus bags' in the subject of the invention does not form the right limitation of the automatic film sticking machine, and the design structure is the same as that of the automatic film sticking machine, so long as the design structure is the same as that of the automatic film sticking machine, and the automatic film sticking machine belongs to the protection scope of the invention.
Drawings
FIG. 1 is a schematic diagram of a structure of the present invention;
FIG. 2 is a schematic view of a partial enlarged structure of FIG. 1;
FIG. 3 is a schematic view of a construction of a film sticking mechanism;
FIG. 4 is a schematic top view of a membrane mechanism;
FIG. 5 is a schematic top view of another embodiment of a film separating mechanism;
FIG. 6 is a schematic view of a partial enlarged structure of the split plate;
FIG. 7 is a schematic view of a partial enlarged structure of FIG. 5;
FIG. 8 is a schematic view of a partially enlarged structure of FIG. 4;
FIG. 9 is a schematic diagram of a partial side view of a membrane separation mechanism.
Description of the embodiments
Specific embodiments of the invention will be further described below with reference to the accompanying drawings, in order to facilitate a further understanding of the invention by those skilled in the art, without limiting the scope of the claims thereto.
1, referring to fig. 1-9, an automatic film sticking machine suitable for sticking films on edible fungus sticks or package of facial features is disclosed, which comprises a frame 10, and a film feeding mechanism, a base paper recycling mechanism, a film peeling mechanism 6, a film cutting mechanism 7, a film separating mechanism 5 and a film sticking mechanism 9 are arranged on the frame 10;
the film feeding mechanism comprises a central rotating shaft 1 and a plurality of film feeding guide rollers 2 which are arranged on a frame 10;
the bottom paper recycling mechanism comprises a bottom paper recycling wheel 3 and a plurality of paper collecting guide rollers 4, and the bottom paper recycling wheel 3 and/or the paper collecting guide rollers 4 (one of the paper collecting guide rollers) are connected with a film conveying power mechanism through a transmission device (synchronous transmission);
the film stripping mechanism 6 comprises a film stripping plate 61 which is connected and installed on the frame 10;
the film cutting mechanism 7 comprises a film cutting frame 71, and a plurality of cutters 74 are connected to the film cutting frame 71; the film cutting mechanism 7 is arranged at the rear end of the film peeling mechanism 6;
the membrane separating mechanism 5 comprises a plurality of membrane separating plates 55, at least one membrane separating plate 55 is connected with a membrane separating plate power mechanism matched with the membrane separating plates 55, the membrane separating plates 55 are arranged on the sliding rail 52 in a parallel sliding mode through sliding blocks, the sliding rail 52 is arranged on the frame 10, the membrane separating plate power mechanism comprises an opening and closing power mechanism for opening and closing the membrane separating plates 55 and a translation power mechanism 53 for integrally translating the membrane separating plates, and the opening and closing power mechanism and the translation power mechanism 53 share one set of power mechanism or respectively adopt one set of power mechanism.
The film pasting mechanism 9 comprises a film sucking frame 91 and a plurality of sucking discs 92 arranged on the film sucking frame 91.
In the automatic film sticking machine of the embodiment, a film feeding mechanism is used for providing a package ventilated film with base paper, the base paper is recovered by a base paper recovery mechanism, the advancing power of the package ventilated film is from a film conveying power mechanism, automatic separation of the film and the base paper is realized under the action of a film peeling mechanism (manual separation is needed in the first installation), the separated ventilated film is placed at a ventilated film placing position 59 on a film separating plate, and then a film cutting mechanism is used for cutting the continuous film into small films;
the plurality of film dividing plates can integrally slide on the sliding rail under the drive of the translation power mechanism and move to the required stations. When the film dividing plate brings the breathable film (label) to be pasted to the film dividing station, the spacing between the film dividing plates is opened simultaneously or sequentially through the opening and closing power mechanism, after the spacing between the film dividing plates is opened, the spacing arrangement of the breathable film to be pasted is realized, the film pasting mechanism and the film pasting position are matched, and conditions are provided for realizing automatic film pasting (label pasting). And finally, sucking up the breathable film through a sucker of the film pasting mechanism, pasting the breathable film onto the edible fungus sticks or the mouth-shaped fungus bags conveyed by the conveyor 8, and blocking and positioning the edible fungus sticks or the mouth-shaped fungus bags through the blocking mechanism during film pasting operation.
Example 2 referring to fig. 4, 6 and 8, in the automatic laminator of example 1: the opening and closing power mechanism is an opening and closing cylinder 54, the translation power mechanism 53 is a translation cylinder, a translation electric cylinder or a translation gear motor, the power output end of the translation power mechanism 53 is connected to one of the membrane separating plates 55, the opening and closing cylinders 54 are fixed on one of the membrane separating plates 55, the power output end of the opening and closing cylinder 54 is connected to any one of the membrane separating plates 55, and the distance between the membrane separating plates 55 is opened or closed through the power output or the retraction of the opening and closing cylinder 54.
Example 3, referring to fig. 5, 6, 7, and 9, in the film separation mechanism described in example 1: the opening and closing power mechanism and the translation power mechanism 53 share one electric cylinder 51, the power output end of the electric cylinder 51 is connected to the outermost diaphragm plates 55, the diaphragm plates 55 are sequentially connected through tension springs 512, two ends of each diaphragm plate 55 are provided with baffle plates 57, the bottom ends of the baffle plates 57 arranged on the diaphragm plates 55 at the inner side are lower than the bottom ends of the baffle plates 57 arranged on the diaphragm plates 55 at the adjacent outer side, a group of baffle plates 58 which are installed at intervals are arranged on the frame 10 beside the two ends of the diaphragm plates 55, the arrangement height of the group of baffle plates 58 is sequentially corresponding to the arrangement height of the baffle plates 57, and each baffle plate 58 is used for blocking one diaphragm plate 55; when the film separating plate 55 is pulled to move outwards by the film separating plate power mechanism, the baffle 57 arranged on the film separating plate 55 is blocked by the corresponding stop blocks 58, and the intervals among the plurality of film separating plates 55 are sequentially pulled apart.
In the embodiment 2 or 3, the film dividing plate power mechanism drives the film dividing plate to integrally move forwards, and after the continuous breathable film for film pasting is received and fed onto the film dividing plate, the continuous breathable film is cut into a plurality of small breathable films by using a film cutting knife through cutting slits, so that the small breathable films are uniformly distributed on the film dividing plate; the film dividing plate power mechanism drives the film dividing plate to integrally move to a film pasting position, and then the film dividing plate power mechanism pulls the intervals among a plurality of film dividing plates apart, so that the distribution of small breathable films on the film dividing plates is matched with the film pasting position of an edible fungus stick to be pasted or a mouth-shaped fungus bag; then carrying out film pasting operation; meanwhile, the split diaphragm plate power mechanism folds all the split diaphragm plates to restore to original positions, and the steps are repeated to realize continuous split diaphragm.
The electric cylinder shared by the opening and closing power mechanism and the translation power mechanism 53 described in embodiment 3 may be replaced with a gear motor or other power mechanism.
Embodiment 4, referring to fig. 6, in the automatic laminator of any one of embodiments 1 to 3: the membrane separation plate 55 is provided with a plurality of vent holes 510. Meanwhile, a groove or protrusion 511 for reducing the contact surface between the film-separating plate 55 and the breathable film (label) may be further provided on the film-separating plate 55. The protrusions 511 may be corrugated or saw-tooth shaped. The grooves or protrusions are preferably provided at the vent film placement position 59, and the vent holes 10 are preferably provided at this position; the breathable film placement positions 59 on the film separation plate 55 are arranged at intervals.
Embodiment 5 referring to fig. 4-6, in the automatic laminator of any one of embodiments 1-4: a kerf 56 for the cutter to pass through is arranged between two adjacent parting plates 55; the slit 56 is formed by the distance between the two film-dividing plates 55 or by a notch provided in at least one of the film-dividing plates 55. The continuous breathable film on the film dividing plate 55 can be cut into small breathable films by the aid of the cutting slits 56, and conditions are provided for film dividing and automatic film pasting (labeling).
Embodiment 6, referring to FIG. 2, in the automatic laminator of any one of embodiments 1 to 5: the film stripping mechanism 6 further comprises a film pressing plate 62, and the film pressing plate 62 is connected to the frame 10 or the film stripping plate 61 and is located above the film stripping plate 61. The air permeable membrane can be pressed by the film pressing plate 62, so that the air permeable membrane is prevented from tilting and is stably placed on the film dividing plate 55.
Embodiment 7, referring to fig. 1 and 2, in the automatic laminator according to any one of embodiments 1 to 9: the rear of the film stripping plate 61 is also provided with a film pressing mechanism 11, the film pressing mechanism 11 comprises a pressure head 111 or a pressure roller, and the pressure head 111 or the pressure roller is connected to the power output end of a film pressing power mechanism 112. The film pressing mechanism 11 can press the air permeable film before the separation of the paper film when the film feeding is suspended.
Embodiment 8, referring to fig. 1 and 3, in the automatic laminator according to any one of embodiments 1 to 7: a plurality of positioning rods 96 are arranged among the suckers 92 of the film pasting mechanism 9. The edible fungus sticks or the facial fungus bags can be aligned during film pasting through the positioning rod 96, and positioning conditions are provided for the aligned film pasting.
Embodiment 9, referring to fig. 1 and 3, in the automatic laminator according to any one of embodiments 1 to 8: the sucking disc 92 of the film sticking mechanism 9 is mounted on the film sucking frame 91 through an elastic mechanism.
Embodiment 10, referring to fig. 1 and 2, in the automatic laminator according to any one of embodiments 1 to 9: a plurality of elastic pressing heads 75 are also mounted on the film cutting frame 71 of the film cutting mechanism 7, and one of the elastic pressing heads 75 may be disposed in a manner as described in embodiment 11.
Embodiment 11, referring to fig. 1 and 2, in the automatic laminator according to any one of embodiments 1 to 9: the film cutting mechanism 7 is also provided with a pressing rod 73 arranged on the film cutting frame 71, the film cutting frame 71 is arranged on the frame 10 through a lifting mechanism 76, the pressing rod 73 is arranged in a pressing rod guide sleeve 72, and a pressure spring is arranged on the pressing rod 73 below the pressing rod guide sleeve 72. When cutting the film, the pressure bar 73 presses the breathable film, so that the film cutting can be performed more smoothly. The lifting of the film cutting mechanism 7 can be realized by the lifting mechanism 76.
Embodiment 12, referring to fig. 1, in the automatic film laminating machine according to any one of embodiments 1 to 11: the side part of the central rotating shaft 1 of the film feeding mechanism is provided with a brake device 12 for preventing the wound film from unpowered autorotation.
Embodiment 13, referring to fig. 1 and 3, in the automatic laminator of any one of embodiments 1 to 12: the film sucking frame 91 is connected with a lifting power mechanism 97 and is fixed on a guide post 95, and the guide post 95 is arranged on the frame 10 through a guide post guide sleeve 94; the sucking disc 92 is connected to the film sucking frame 91 through a buffer rod 93, and a pressure spring is arranged on the buffer rod 93.
Embodiment 14, a method for sticking edible fungi sticks or packages to a film by using the automatic film sticking machine described in any one of embodiments 1 to 13, comprising the following steps:
(1) Preparing a film: the film supply mechanism continuously provides the package film, when the package film is installed for the first time, the breathable film of the package film is manually separated from the base paper, the breathable film is separated from the base paper from the front end of the film stripping plate, and the base paper bypasses the film stripping plate and is backwards collected on the base paper recovery mechanism; the continuous separation between the ventilated membrane and the base paper from the front end of the membrane stripping plate is realized by the power provided by the membrane conveying power mechanism;
(2) Cutting a film: the breathable film advances to the film dividing plate, is cut into a plurality of small breathable films by the film cutting mechanism, and is uniformly distributed on the film dividing plate;
(3) Separating films: the spacing between a plurality of film dividing plates is pulled by a film dividing power mechanism, so that the distribution of small breathable films on the film dividing plates is matched with the film sticking positions of edible fungus sticks or fungus bags to be stuck with films;
(4) Sticking film: sucking up the small breathable films with separated films by a sucker of a film pasting mechanism and pasting the small breathable films on the film pasting positions of edible fungus sticks or the mouth-shaped fungus bags to be pasted with films, so as to finish one-time film pasting; and simultaneously, the film dividing power mechanism gathers all the film dividing plates to restore the original position, and the breathable films continuously separated from the front ends of the film dividing plates are received again, so that the continuous film pasting is realized repeatedly.
After the breathable film is attached to the film separating plate, the film conveying power mechanism stops rotating, the breathable film with base paper is pressed on the film separating plate through the film pressing mechanism, and then film cutting operation is performed. Under the condition of reasonably controlling the travel and speed of the film separating mechanism, the film conveying power mechanism can also be continuously and non-stopped.
Claims (16)
1. An automatic film sticking machine suitable for sticking films on edible fungus sticks is characterized by comprising a frame, wherein a film feeding mechanism, a bottom paper recycling mechanism, a film peeling mechanism, a film cutting mechanism, a film separating mechanism and a film sticking mechanism are arranged on the frame;
the film feeding mechanism comprises a central rotating shaft and a plurality of film feeding guide rollers, wherein the central rotating shaft and the plurality of film feeding guide rollers are arranged on the frame;
the bottom paper recycling mechanism comprises a bottom paper recycling wheel and a plurality of paper collecting guide rollers, and the bottom paper recycling wheel and/or the paper collecting guide rollers are connected with the film conveying power mechanism through a transmission device;
the film stripping mechanism comprises a film stripping plate connected and installed on the frame;
the film cutting mechanism comprises a film cutting frame, and a plurality of cutters are connected to the film cutting frame; the film cutting mechanism is arranged at the rear end of the film peeling mechanism; the film separating mechanism comprises a plurality of film separating plates, at least one film separating plate is connected with a film separating plate power mechanism matched with the film separating plates, the film separating plates are arranged on a sliding rail in parallel in a sliding way through sliding blocks, the sliding rail is arranged on a rack, the film separating plate power mechanism comprises an opening and closing power mechanism for opening and closing the film separating plates and a translation power mechanism for integrally translating the film separating plates, and the opening and closing power mechanism and the translation power mechanism share one set of power mechanism or respectively adopt one set of power mechanism;
the film pasting mechanism comprises a film sucking frame and a plurality of sucking discs arranged on the film sucking frame.
2. The automatic laminator of claim 1, wherein: the opening and closing power mechanism is an opening and closing air cylinder, the translation power mechanism is a translation air cylinder, a translation electric cylinder or a translation gear motor, the power output end of the translation power mechanism is connected to one of the membrane dividing plates, the opening and closing air cylinders are fixed to one of the membrane dividing plates, the power output end of the opening and closing air cylinder is connected to any one of the membrane dividing plates, and the distances between the membrane dividing plates are opened or closed through the power output or the retraction of the opening and closing air cylinder.
3. The automatic laminator of claim 1, wherein: the opening and closing power mechanism and the translation power mechanism share a speed reducing motor or an electric cylinder, the power output end of the speed reducing motor or the electric cylinder is connected to the outermost diaphragm plates, the diaphragm plates are sequentially connected through tension springs, two ends of each diaphragm plate are provided with baffle plates, the bottom ends of the baffle plates arranged on the diaphragm plates on the inner side are lower than the bottom ends of the baffle plates arranged on the diaphragm plates on the adjacent outer sides, a group of baffle plates which are arranged at intervals are arranged on a rack beside the two ends of the diaphragm plates, the arrangement height of the baffle plates corresponds to the arrangement height of the baffle plates in sequence, and each baffle plate is used for blocking one diaphragm plate; when the film dividing plate power mechanism pulls the film dividing plate to outwards travel, the baffle plates arranged on the film dividing plate pull the intervals among the plurality of film dividing plates in sequence under the blocking of the corresponding baffle plates.
4. The automatic laminator of claim 1, wherein: the membrane separating plate is provided with a plurality of vent holes.
5. The automatic laminator according to any one of claims 1-4, wherein: the film dividing plate is provided with grooves or protrusions for reducing the contact surface between the film dividing plate and the breathable film.
6. The automatic laminator according to any one of claims 1-4, wherein: a kerf for a cutter to pass through is arranged between two adjacent parting plates; the cutting seam is formed by the distance between two membrane dividing plates or by a notch arranged on at least one membrane dividing plate.
7. The automatic laminator according to any one of claims 1-4, wherein: the film stripping mechanism also comprises a film pressing plate, and the film pressing plate is connected to the frame or the film stripping plate and is positioned above the film stripping plate.
8. The automatic laminator according to any one of claims 1-4, wherein: the film stripping machine is characterized in that a film pressing mechanism is further arranged at the rear of the film stripping plate and comprises a pressure head or a pressure roller, and the pressure head or the pressure roller is connected to a power output end of the film pressing power mechanism.
9. The automatic laminator according to any one of claims 1-4, wherein: a plurality of positioning rods are arranged among a plurality of suckers of the film pasting mechanism.
10. The automatic laminator according to any one of claims 1-4, wherein: the sucking disc of the film pasting mechanism is arranged on the film sucking frame through an elastic mechanism.
11. The automatic laminator according to any one of claims 1-4, wherein: a plurality of elastic pressure heads are also arranged on the film cutting frame of the film cutting mechanism.
12. The automatic laminator according to any one of claims 1-4, wherein: and a brake device for preventing the wound film from unpowered autorotation is arranged on the side part of the central rotating shaft of the film supply mechanism.
13. The automatic laminator according to any one of claims 1-4, wherein: the film cutting mechanism is also provided with a pressing rod arranged on the film cutting frame, the film cutting frame is arranged on the frame through the lifting mechanism, the pressing rod is arranged in the pressing rod guide sleeve, and the pressing rod below the pressing rod guide sleeve is provided with a pressure spring.
14. The automatic laminator of claim 1, wherein: the film sucking frame is connected with the lifting power mechanism and is fixed on the guide post, and the guide post is arranged on the frame through a guide post guide sleeve; the sucking disc pass through the buffer rod and connect on inhaling the membrane frame, be equipped with the pressure spring on the buffer rod.
15. A method for sticking a film on an edible fungus stick by using the automatic film sticking machine as claimed in any one of claims 1 to 14, which is characterized by comprising the following steps:
(1) Preparing a film: the film supply mechanism continuously provides the package film, when the package film is installed for the first time, the breathable film of the package film is manually separated from the base paper, the breathable film is separated from the base paper from the front end of the film stripping plate, and the base paper bypasses the film stripping plate and is backwards collected on the base paper recovery mechanism; the continuous separation between the ventilated membrane and the base paper from the front end of the membrane stripping plate is realized by the power provided by the membrane conveying power mechanism;
(2) Cutting a film: the breathable film advances to the film dividing plate, is cut into a plurality of small breathable films by the film cutting mechanism, and is uniformly distributed on the film dividing plate;
(3) Separating films: the film separating power mechanism is used for pulling the intervals among the film separating plates, so that the distribution of the small breathable films on the film separating plates is matched with the film sticking positions of the edible fungus sticks to be stuck with films;
(4) Sticking film: sucking up the small breathable films with separated films by a sucker of a film sticking mechanism to stick the films to the positions of the edible fungus sticks to be stuck with the films, and finishing one-time film sticking; and simultaneously, the film dividing power mechanism gathers all the film dividing plates to restore the original position, and the breathable films continuously separated from the front ends of the film dividing plates are received again, so that the continuous film pasting is realized repeatedly.
16. The method for sticking film on edible fungi stick according to claim 15, wherein after the breathable film is stuck on the film separating plate, the film conveying power mechanism stops rotating, the breathable film with base paper is pressed on the film separating plate by the film pressing mechanism, and then the film cutting operation is performed.
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| CN108527836A (en) * | 2018-06-04 | 2018-09-14 | 广东天机工业智能系统有限公司 | laminator |
| CN109729930A (en) * | 2019-02-28 | 2019-05-10 | 龙泉市菇源自动化设备有限公司 | A kind of bacteria stick automatic punching laminator |
| CN112918059A (en) * | 2021-03-22 | 2021-06-08 | 海安鑫福缘农业科技有限公司 | Packaging film for cotton packaging |
| CN114175969B (en) * | 2021-12-16 | 2022-12-09 | 金华市农业科学研究院(浙江省农业机械研究院) | Full-automatic fungus package laminating machine |
| CN114223465A (en) * | 2022-01-26 | 2022-03-25 | 连云港国鑫食用菌成套设备有限公司 | Sectional type film sticking machine suitable for fungus stick film sticking and film sticking method thereof |
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