CN107706290A - A kind of UV LED and substrate etching method for flip-chip - Google Patents

A kind of UV LED and substrate etching method for flip-chip Download PDF

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Publication number
CN107706290A
CN107706290A CN201710934804.2A CN201710934804A CN107706290A CN 107706290 A CN107706290 A CN 107706290A CN 201710934804 A CN201710934804 A CN 201710934804A CN 107706290 A CN107706290 A CN 107706290A
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CN
China
Prior art keywords
substrate
flip
chip
led
etching
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Pending
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CN201710934804.2A
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Chinese (zh)
Inventor
丛巍
潘兆花
李群
周德保
张国华
梁旭东
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Qingdao Jason Electric Co Ltd
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Qingdao Jason Electric Co Ltd
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Application filed by Qingdao Jason Electric Co Ltd filed Critical Qingdao Jason Electric Co Ltd
Priority to CN201710934804.2A priority Critical patent/CN107706290A/en
Publication of CN107706290A publication Critical patent/CN107706290A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/20Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular shape, e.g. curved or truncated substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Devices (AREA)
  • Led Device Packages (AREA)

Abstract

The present invention provides a kind of UV LED and substrate etching method for flip-chip, UV LED includes P-type electrode and N-type electrode, and substrate, cushion, n type semiconductor layer, luminous zone, p type semiconductor layer and the contact layer sequentially formed, the substrate is Sapphire Substrate and is used as exiting surface, wherein, substrate face and buffer layer contacts, and substrate back is etched with multiple condensing bodies.Condensing body is cone, hemisphere or the semiellipsoid of flat-top.In this way, the optically focused particle by etching flat-top in itself in sapphire, lens mode compared with prior art so that light being capable of uniform transillumination.

Description

A kind of UV LED and substrate etching method for flip-chip
Technical field
The invention belongs to deep ultraviolet LED manufacturing fields, and in particular to a kind of UV LED for flip-chip.
Background technology
For ultraviolet-sterilization, compared with traditional mercury lamp, deep ultraviolet LED has lot of advantages, and it can direct handle Electricity is converted into light, and it is pollution-free, brightness is high, low in energy consumption, long lifespan, operating voltage are low and easy miniaturization.Due to light-emitting diodes Pipe is solid light source, and refractive index is higher, easily produces total internal reflection, and light emission rate thus will be caused low, therefore, how to be improved LED light extraction efficiency, it is always the focus of the area research.Currently used means are:Substrate surface is roughened, although can subtract Few total internal reflection rate, but light emission rate is not still high;It is more for the chip being molded, such as the mode of chip front side light extraction Number is high in the additional lens of substrate face, but which complex process, cost.
In view of the foregoing, the present invention provides a kind of UV LED and substrate etching side for flip-chip Method, to solve the problems of the prior art.
The content of the invention
The present invention provides a kind of UV LED for flip-chip, including P-type electrode and N-type electrode, and Substrate, cushion, n type semiconductor layer, luminous zone, p type semiconductor layer and the contact layer sequentially formed, the substrate is as light extraction Face, wherein, substrate face and buffer layer contacts, and substrate back is etched with condensing body multiple equal in magnitude and regularly arranged.
Further, the condensing body is cone, hemisphere or the semiellipsoid of flat-top.
Further, the substrate back smooth surface before etching, and have one layer of masking layer.
Further, sheltering layer material includes photoresist, SiO2, SiN or Ni.
Further, the multiple condensing body is arranged in array.
Further, the size of the condensing body is micron order or nanoscale.
Further, the substrate is Sapphire Substrate.
The present invention also provides a kind of substrate etching method of UV LED, comprises the following steps:
S1, according to predetermined dimension of picture, etched from top to bottom on masking layer and substrate it is multiple it is equal-sized just Beginning condensing body, the initial condensing body is cone, hemisphere or semiellipsoid;
S2, the masking layer after etching and substrate inserted in developer solution, the developing solution dissolution masking layer;
After S3, masking layer remove completely, expose the condensing body of substrate back flat-top, clean and dry the substrate.
Further, the initial condensing body, obtained using the inductively reaction particle etching mode of dry etching.
Further, the etching mode using two kinds or two kinds of gas including BCl3, HBr, HCl, SF6 and Cl2 with Upper mixed gas.
The invention has the advantages that and beneficial effect:
Provided by the present invention for the UV LED of flip-chip, including P-type electrode and N-type electrode, Yi Jiyi Substrate, cushion, n type semiconductor layer, luminous zone, p type semiconductor layer and the contact layer of secondary formation, the substrate serve as a contrast for sapphire Bottom is simultaneously used as exiting surface, wherein, substrate face and buffer layer contacts, and substrate back is etched with multiple condensing bodies.Condensing body is Cone, hemisphere or the semiellipsoid of flat-top.In this way, the optically focused particle by etching flat-top in itself in sapphire, compared to existing There is the lens mode of technology so that light being capable of uniform transillumination.
After the detailed description of the application embodiment is read in conjunction with the figure, other features and advantage of the application will become more Add clear.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are this hairs Some bright embodiments, for those of ordinary skill in the art, without having to pay creative labor, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is that the UV LED overall structure for flip-chip that present pre-ferred embodiments provide is illustrated Figure;
Fig. 2 is that the UV LED substrate back for flip-chip that present pre-ferred embodiments provide is overlooked Figure;
Fig. 3 is the UV LED substrate etching method stream for flip-chip that present pre-ferred embodiments provide Cheng Tu;
Fig. 4 a are the schematic diagram with masking layer substrate that present pre-ferred embodiments provide;
Fig. 4 b be present pre-ferred embodiments provide by masking layer and the schematic diagram of substrate etching aftershaping;
The condensing body schematic diagram formed after the removal masking layer that Fig. 4 c provide for present pre-ferred embodiments.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
Below in conjunction with drawings and examples, the invention will be further described.
Fig. 1 is that the UV LED overall structure for flip-chip that present pre-ferred embodiments provide is illustrated Figure.As shown in figure 1, the UV LED for flip-chip that present pre-ferred embodiments provide includes N-type electrode 100 Partly led with P-type electrode 200, and the substrate 300 that sequentially forms, cushion 400, n type semiconductor layer 500, luminous zone 600, p-type Body layer 700 and contact layer 800, substrate 300 are used as exiting surface, wherein, the front of substrate 300 contacts with cushion 400, and substrate 300 back-etchings have multiple condensing bodies 301.In this, to ensure optimal light transmittance and substrate hardness, the material that substrate 300 uses For sapphire.
Fig. 2 is that the UV LED substrate back for flip-chip that present pre-ferred embodiments provide is overlooked Figure.As shown in Fig. 2 condensing body 301 is cone, hemisphere or the semiellipsoid of the flat-top formed on substrate.In the present embodiment, To keep the uniformity of light guide, multiple condensing bodies are equal in magnitude and arranged in array.Specifically, adjacent four condensing bodies Line of centres composition square, and the ratio range of the square length of side and condensing body basal diameter is between 1.5-6.Further , the size of condensing body is micron order or nanoscale, such as a diameter of tens microns of condensing body or hundreds of nanometers, specifically can root According to setting is actually needed, however, to this and being not construed as limiting to invention.
Fig. 3 is the UV LED substrate etching method stream for flip-chip that present pre-ferred embodiments provide Cheng Tu.As shown in figure 3, the UV LED substrate etching method for flip-chip that present pre-ferred embodiments provide Comprise the following steps:
Step S1, according to predetermined dimension of picture, etched from top to bottom on masking layer and substrate multiple equal in magnitude Initial condensing body, initial condensing body is cone, hemisphere or semiellipsoid.
Specifically, incorporated by reference to Fig. 4 a and Fig. 4 b, the backside surface of substrate 300 is smooth, and with one layer of masking layer 900 (figure 4a).In this step, masking layer 900 and substrate 300 are etched into initial condensing body, i.e. cone, hemisphere or the semielliptical bodily form Shape (Fig. 4 b), in this, masking layer material includes photoresist, SiO2, SiN or Ni.
In the present embodiment, initial condensing body is that condensing body 301 is integrally formed with substrate 300, and using the sense of dry etching Answer coupled reaction particle etching mode to obtain, in other embodiment, can also use other dry etchings, but to this present invention And it is not construed as limiting.
With reference to Fig. 2, what deserves to be explained is, it is multiple in the etching process of initial condensing body to reach the effect of uniform in light emission Plane 302 between condensing body 301 keeps smooth.
Step S2, the masking layer after etching and substrate are inserted in developer solution, developing solution dissolution masking layer.
Specifically, high energy Al-O is interrupted as a result of inductively reaction particle etching mode, Ions Bombardment, simultaneously By adsorbed product desorption so that etching process is uninterrupted, middle also such as spray process to be used to carry out dedusting.
Step S3, after masking layer removes completely, expose the condensing body of substrate back flat-top, clean and dry substrate.
Specifically, in the present embodiment, gas that foregoing inductively reaction particle etching uses include BCl3, HBr, HCl, SF6 and Cl2 two or more mixed gas, for example, BCl3 and HBr, BCl3 and HCl, BCl3 and SF6 or BCl3 and Cl2 mixed gas etc..
This method formed flat-top condensing body, compared with prior art in lens light gathering mode, enable to light to pass through More uniformly launch after condensing body convergence.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that:It still may be used To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic; And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and Scope.

Claims (10)

1. for the UV LED of flip-chip, including P-type electrode and N-type electrode, and the substrate, slow sequentially formed Rush layer, n type semiconductor layer, luminous zone, p type semiconductor layer and contact layer, it is characterised in that the substrate as exiting surface, its In, substrate face and buffer layer contacts, and substrate back is etched with condensing body multiple equal in magnitude and regularly arranged.
2. the UV LED according to claim 1 for flip-chip, it is characterised in that the condensing body is Cone, hemisphere or the semiellipsoid of flat-top.
3. the UV LED according to claim 1 for flip-chip, it is characterised in that the lining before etching Bottom back side smooth surface, and have one layer of masking layer.
4. the UV LED according to claim 3 for flip-chip, it is characterised in that masking layer material bag Include photoresist, SiO2, SiN or Ni.
5. the UV LED according to claim 1 for flip-chip, it is characterised in that the multiple optically focused Body is arranged in array.
6. the UV LED according to claim 1 for flip-chip, it is characterised in that the condensing body Size is micron order or nanoscale.
7. the UV LED according to claim 1 for flip-chip, it is characterised in that the substrate is indigo plant Jewel substrate.
8. a kind of substrate etching method of the UV LED for flip-chip described in any one of claim 1 to 7, It is characterised in that it includes following steps:
S1, according to predetermined dimension of picture, etched from top to bottom on masking layer and substrate multiple equal-sized initial poly- Body of light, the initial condensing body is cone, hemisphere or semiellipsoid;
S2, the masking layer after etching and substrate inserted in developer solution, the developing solution dissolution masking layer;
After S3, masking layer remove completely, expose the condensing body of substrate back flat-top, clean and dry the substrate.
9. according to the method for claim 8, it is characterised in that the initial condensing body, be to use dry method in step sl The inductively reaction particle etching mode of etching obtains.
10. according to the method for claim 9, it is characterised in that the etching mode using gas include BCl3, HBr, HCl, SF6 and Cl2 two or more mixed gas.
CN201710934804.2A 2017-10-10 2017-10-10 A kind of UV LED and substrate etching method for flip-chip Pending CN107706290A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101009344A (en) * 2006-01-27 2007-08-01 杭州士兰明芯科技有限公司 Coarse sapphire bushing LED and its making method
CN101043059A (en) * 2006-03-24 2007-09-26 中国科学院半导体研究所 Upside-down mounting structural Luminous diode manufacturing method with substrate surface roughening technology
CN102044608A (en) * 2010-11-17 2011-05-04 重庆大学 Flip-chip LED chip structure and manufacturing method thereof
CN102130285A (en) * 2010-11-03 2011-07-20 映瑞光电科技(上海)有限公司 Light emitting diode and manufacturing method thereof
CN103117347A (en) * 2011-11-16 2013-05-22 Lg伊诺特有限公司 Light emitting diode and light emitting apparatus having the same
CN205621763U (en) * 2015-03-17 2016-10-05 传感器电子技术股份有限公司 Semiconductor device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101009344A (en) * 2006-01-27 2007-08-01 杭州士兰明芯科技有限公司 Coarse sapphire bushing LED and its making method
CN101043059A (en) * 2006-03-24 2007-09-26 中国科学院半导体研究所 Upside-down mounting structural Luminous diode manufacturing method with substrate surface roughening technology
CN102130285A (en) * 2010-11-03 2011-07-20 映瑞光电科技(上海)有限公司 Light emitting diode and manufacturing method thereof
CN102044608A (en) * 2010-11-17 2011-05-04 重庆大学 Flip-chip LED chip structure and manufacturing method thereof
CN103117347A (en) * 2011-11-16 2013-05-22 Lg伊诺特有限公司 Light emitting diode and light emitting apparatus having the same
CN205621763U (en) * 2015-03-17 2016-10-05 传感器电子技术股份有限公司 Semiconductor device

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