CN107705058B - Intelligent warehouse management method based on central monitoring - Google Patents
Intelligent warehouse management method based on central monitoring Download PDFInfo
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- CN107705058B CN107705058B CN201710751418.XA CN201710751418A CN107705058B CN 107705058 B CN107705058 B CN 107705058B CN 201710751418 A CN201710751418 A CN 201710751418A CN 107705058 B CN107705058 B CN 107705058B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/25—Integrating or interfacing systems involving database management systems
- G06F16/252—Integrating or interfacing systems involving database management systems between a Database Management System and a front-end application
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C9/00—Individual registration on entry or exit
- G07C9/00174—Electronically operated locks; Circuits therefor; Nonmechanical keys therefor, e.g. passive or active electrical keys or other data carriers without mechanical keys
- G07C9/00563—Electronically operated locks; Circuits therefor; Nonmechanical keys therefor, e.g. passive or active electrical keys or other data carriers without mechanical keys using personal physical data of the operator, e.g. finger prints, retinal images, voicepatterns
Abstract
The invention relates to an intelligent warehouse management method based on central monitoring.A central monitoring system of an intelligent warehouse assists an operator to complete warehouse-out, warehouse-in and inventory tasks by a guide robot according to a user request. The intelligent warehouse management method makes equipment management information of a warehouse, and can intelligently link equipment to enter and exit from the warehouse, monitor the environment and monitor security and protection; an intelligent guide robot is introduced, the warehouse is modified according to the requirement, and the intelligent guide robot is integrally linked with an equipment management system; a mobile terminal is introduced to carry out mutual operation with the robot, so that the equipment can be delivered and stored in real time; aiming at the characteristics of insufficient personnel in the warehouse, alternation of old and new warehouse managers and insufficient business, the system assists the warehouse managers to realize rapid warehouse entry and exit, and through field tests, the personnel requirement is one third of that of the original warehouse, and the time is shortened by nearly 50%.
Description
Technical Field
The invention relates to the field of electronic information, in particular to an intelligent warehouse management method based on central monitoring.
Background
With the rapid development of technologies such as internet, big data, cloud computing and internet of things and the wide application of technologies such as intelligent sensing, wireless communication, remote sensing, satellite positioning and geographic information systems, unbiased visualization and intelligent identification, positioning, tracking, monitoring, management and evaluation of the warehouse can be realized, so that the warehouse reaches an intelligent state, becomes an intelligent warehouse and replaces a traditional warehouse.
At present, most logistics warehousing companies in China form a very perfect visual warehouse management technology, and products are put in and out of a warehouse, subjected to equipment statistical analysis and subjected to logistics scheduling to be completely commercialized. The current mainstream smart storage schemes include two, smart dense shelves and shelf-to-person.
The intelligent dense goods shelf is based on a movable goods shelf, integrates technical means such as computer control, servo control, light guide and the like, has the advantages of space saving and the defects of light bearing equipment, standard size, large change amount and inapplicability to the existing storehouse transformation.
Goods shelves arrive people, and the storage robot is leading, and the goods shelves of bearing a burden are to appointed region, require the goods shelves light, and the weight of goods is light, but introduce these advanced technologies completely into old storehouse, and the degree of difficulty that needs to reform transform on the one hand is big, and on the other hand needs a large amount of funds, and is low cost-effective ratio, and the meaning of reforming transform is not big.
Disclosure of Invention
In view of the foregoing analysis, the present invention aims to provide an intelligent warehouse management method based on central monitoring, so as to solve the problem that the warehouse entry efficiency of old and old warehouses is low, and especially, the warehouse entry efficiency is influenced by people under the circumstances of alternation between new and old warehouses and unskilled business.
The purpose of the invention is mainly realized by the following technical scheme:
an intelligent warehouse management method based on central monitoring comprises the following steps:
step 1, logging in an intelligent warehouse management system, and initiating a detection instruction by a central monitoring subsystem to perform self-detection on each subsystem of the warehouse management system; each subsystem comprises a central monitoring subsystem, an information subsystem and a guiding subsystem;
step 2, judging a user request, and intelligently managing the warehouse according to the user request, wherein the user request comprises the warehouse-out request, the warehouse-in request and the inventory request of the equipment;
step 3, intelligently guiding the warehouse-out, warehouse-in or inventory according to the user request;
step 4, after the guidance task is completed, confirming through the remote access terminal, and sending confirmation information to the central control subsystem, and after the central control subsystem receives the guidance task completion confirmation information, modifying warehouse information stored in the information subsystem;
and 5, guiding the subsystem to return to wait for the next task.
Furthermore, each subsystem also comprises an environment subsystem and a security subsystem; the self-detection process of the step 1 is initiated by a central control subsystem, the information subsystem, the central control subsystem, the guidance subsystem, the environment subsystem and the security subsystem in the intelligent warehouse management system are sequentially subjected to self-detection, a self-detection report is formed, the self-detection condition is reported, and if the self-detection condition is abnormal, the self-detection report is displayed; if no abnormity exists, the step 2 is entered.
Further, in the step 2, the warehouse-out, warehouse-in and inventory requests are respectively performed based on warehouse-out, warehouse-in and inventory receipts, the receipts include two-dimensional codes corresponding to the warehouse-out, warehouse-in or inventory requests, the hub monitoring subsystem scans the two-dimensional codes through the two-dimensional code scanning gun to confirm the client requests, and determines related intelligent guidance of warehouse-out, warehouse-in and inventory.
Further, the intelligent guidance for warehousing in the step 3 comprises the following steps:
a) scanning the two-dimensional code of the warehousing document through a two-dimensional code scanning gun, and inputting equipment information into a central monitoring subsystem;
b) the display equipment of the central monitoring subsystem and the display of the remote control terminal automatically display the type and the number of warehousing equipment, the position information of a pre-placed shelf and the affiliated storehouse, and send the information to the guiding subsystem;
c) the guiding subsystem plans a path for the warehousing according to the information, plans a route of warehousing work, bears corresponding warehousing equipment, moves to a specified task area under the interaction of a remote access terminal, and controls a holder of the guiding subsystem to perform horizontal and pitching adjustment according to instructions, and controls a laser indicator to emit laser to irradiate and position the preset warehousing equipment on a shelf so as to assist in completing warehousing of the equipment;
d) after the equipment warehousing is finished, the equipment information is confirmed through the remote access terminal, and the warehousing finishing information of the equipment is sent.
Further, the intelligent guidance for ex-warehouse in the step 3 comprises the following steps:
a) scanning a two-dimensional code on a delivery document through a two-dimensional code scanning gun, and inputting information of equipment to be delivered into a central monitoring subsystem;
b) the central control subsystem automatically displays the quantity of the ex-warehouse equipment, the affiliated storeroom, the position of the goods shelf and the position information of the equipment, and operates to send the position information of the equipment to the guidance subsystem;
c) the guiding subsystem plans a path for the warehouse-out according to the position of the equipment, plans a route of the warehouse-out work, moves to a designated task area under the interaction of a remote access terminal, guides a cradle head of the machine subsystem to perform horizontal and pitching adjustment according to an instruction, controls a laser indicator to emit laser to irradiate and position the position of the warehouse-out equipment on a goods shelf, and guides the machine subsystem to bear the warehouse-out equipment to assist in completing warehouse-out of the equipment after an operator confirms the warehouse-out equipment;
d) after the equipment is delivered out of the warehouse, the equipment information is confirmed through the remote access terminal, and the equipment delivery completion information is sent.
Further, the intelligent guidance of the inventory in step 3 includes the following steps:
a) scanning a two-dimensional code on the checking document through a two-dimensional code scanning gun, and inputting equipment information to be checked into a central monitoring subsystem;
b) the central control subsystem automatically displays the quantity of inventory equipment, the affiliated storeroom, the position of the goods shelf and the position information of the equipment, and operates to transmit the position information of the equipment to the guiding subsystem;
c) the guidance subsystem plans a path for the checking according to the position of the equipment to be checked, plans a route of checking work, finds the position of the equipment to be checked under the interaction of a remote access terminal, and transmits laser to align the equipment to be checked through a laser transmitter to assist personnel in confirming the equipment to be checked; the equipment information is confirmed through the remote access terminal, and next equipment checking is started until the whole checking task is finished;
d) after the whole equipment checking task is completed, the equipment information is confirmed through the remote access terminal, and the equipment checking task completion information is sent.
The intelligent environment management system comprises a warehouse, a central monitoring subsystem, a temperature and humidity regulation and control device and an interface conversion unit, wherein the warehouse is provided with a temperature and humidity sensor, the temperature and humidity sensor is arranged in the warehouse, real-time temperature and humidity information is acquired by the environment management, the real-time temperature and humidity information is transmitted to the central monitoring subsystem through the Ethernet after being converted by the interface conversion unit, the acquired temperature and humidity information is displayed in real time by the central monitoring subsystem, meanwhile, the central monitoring subsystem gives a warehouse temperature and humidity regulation and control suggestion to the temperature and humidity regulation and control device, and the temperature and humidity regulation and control device performs temperature and humidity regulation and control.
And further, the intelligent access control system also comprises an intelligent access control management system, wherein the intelligent access control management system monitors access login information in real time through an access control system, and when the access control system logs in through fingerprint identification, the login information is transmitted to the central control subsystem through the Ethernet to be displayed.
The invention has the following beneficial effects:
1. the equipment management of the warehouse is informationized, and the equipment can be intelligently linked to enter and exit from the warehouse, environment monitoring and security monitoring;
2. an intelligent guide robot is introduced, the warehouse is modified according to the requirement, and the intelligent guide robot is integrally linked with an equipment management system;
3. a mobile terminal is introduced to carry out mutual operation with the robot, so that the equipment can be delivered and stored in real time;
4. aiming at the characteristics of insufficient staff in the warehouse, alternation of old and new warehouse managers and insufficient business, the warehouse management system assists the warehouse managers to realize rapid warehouse entry and exit, and through field tests, the staff requirements are one third of those of the original warehouse, and the time is shortened by nearly 50%;
5. under the condition that the base construction of the storehouse is not changed, the arrangement can be carried out quickly.
Drawings
The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, wherein like reference numerals are used to designate like parts throughout.
FIG. 1 is a diagram of an intelligent warehouse management system architecture;
FIG. 2 is a diagram of a hub monitoring subsystem architecture;
FIG. 3 is a schematic diagram of a guidance subsystem;
FIG. 4 is a drawing of the guiding robot;
fig. 5 is a flow chart of intelligent warehouse management based on hub monitoring.
Detailed Description
The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which form a part hereof, and which together with the embodiments of the invention serve to explain the principles of the invention.
The invention discloses an intelligent warehouse management system based on a guide robot. As shown in fig. 1, the intelligent warehouse management system includes an information subsystem, a central monitoring subsystem, a guidance subsystem, an environment subsystem, and a security subsystem, and the subsystems are connected via an ethernet network and perform data communication.
The information subsystem comprises an information storage module, an information service module and an information browsing module;
the information storage module stores equipment data information and supports storage and access of the equipment data, and the equipment data information is obtained through code scanning import, external import and manual input;
the information service module supports operations such as adding, deleting, changing and searching data in the information storage module, completes data updating in the information storage module, adopts a distributed structure, completes data subscription and distribution, and supports an external unified operation interface;
the information browsing module provides a port for a manager to access the information storage module, a man-machine interaction interface and data interaction service.
The central monitoring subsystem is used as a main body of man-machine interaction, and the operation of each functional interface is realized by accessing the information subsystem, including the acquisition of equipment information and the management of equipment; and issuing equipment position information to the guidance subsystem, realizing accurate search according to the equipment position information, and receiving information such as the working state, route planning, position and the like of the guidance subsystem.
As shown in fig. 2, the hub monitoring subsystem includes an integrated display and control device, a composite screen, a code scanning device, a switch, and a remote access terminal, the switch includes a core layer switch and an access layer switch, the integrated display and control device, the composite screen, the code scanning device, and the switch are connected via an ethernet, and the remote access terminal performs data exchange with other components via the access layer switch.
The comprehensive control display equipment can realize an information acquisition function, an information display control function, an equipment information management function, a system linkage function, a foundation and operation maintenance function and application configuration parameter management;
the integrated control display equipment is communicated with the information subsystem to acquire the information of the equipment which is stored in the information storage module in the information subsystem, such as warehouse-out, warehouse-in and inventory; the comprehensive control display equipment is communicated with the environment subsystem to acquire temperature and humidity sensor information of the environment subsystem; the comprehensive control display equipment is communicated with the security subsystem to acquire access control login information of the security subsystem; the integrated control display equipment is communicated with the guidance subsystem to acquire information such as the working state (planned path and real-time position) of the guidance robot in the guidance subsystem.
The comprehensive control display equipment can display the acquired equipment management information, the acquired temperature and humidity information, the acquired entrance guard login information and the acquired guidance management information on a display in a separate or combined mode.
The comprehensive control display device manages services including claiming, warehousing, ex-warehouse and inventory, manages and maintains relevant data required by the services, maintains basic information, imports original data and the like, and specifically comprises the following management contents:
1) and (3) management of a claim form: the input, query, modification, deletion, statistics and submission of the equipment claim form are realized;
2) and (4) warehousing bill management: the flow direction management of the equipment in all logistics units (suppliers, organs, primary units, warehouses and the like) is realized, and the recording, modification, deletion, query and summary statistics of the warehousing unit in the whole life cycle are managed;
3) and (4) delivery list management: the flow direction management of the equipment in all logistics units (suppliers, organs, primary units, warehouses and the like) is realized, and the recording, modification, deletion, query and summary statistics in the whole life cycle of the outbound list are managed;
4) inventory management: the management of various states (requirements: new and overstock; performance: good, damaged and scrapped) of a single equipment is realized, and the condition of mastering the single equipment in real time is achieved; providing query, statistics and analysis of overall state and inventory global information of various equipment;
5) information maintenance: providing the functions of importing and exporting various data of the management information system; providing maintenance management for various basic information of the management information system;
6) user management: providing management on user information and authority, and distributing functional use authority of a user in the equipment information management system by endowing the user with different roles;
7) importing original data: the device provides an independent application, and can export data in the SQLServer2005 database into an Excel file and import the Excel file into the SQLServer2005 database.
The comprehensive control display equipment can link the received information of warehouse-out, warehouse-in and inventory to the guide subsystem to position the equipment in the warehouse.
The integrated control display equipment support system carries out configuration management according to user authentication and access right login; and system login log recording and history consulting are supported.
The comprehensive control display equipment can effectively manage application configuration parameters such as various configuration files, network addresses, database parameters and the like.
The double-display screen is arranged in the duty room, displays the acquired equipment management information, the acquired temperature and humidity information, the acquired entrance guard login information, the acquired guide management information and other information, and is convenient for warehouse managers to visually know the condition of the warehouse.
The code scanning device is a two-dimensional code scanning gun, the two-dimensional code scanning gun is connected with the comprehensive control display device, the information of ex-warehouse, in-warehouse and checking equipment is obtained by scanning two-dimensional codes on ex-warehouse, in-warehouse and checking lists, the equipment information is linked to the guiding robot of the guiding subsystem through the comprehensive control display device, and the ex-warehouse, in-warehouse and checking equipment is positioned in a warehouse.
The switch is divided into two switches, a core layer switch and an access layer switch, the core layer switch is a wired switch terminal, the access layer switch is a wireless switch terminal, the core layer switch is assembled in a duty room and is provided with 24 ports, the core layer switch and the subsystems connected to the Ethernet form a high-speed local area network, and gigabit interconnection speed is provided for interconnection of the wireless access layer switches so as to guarantee the speed and the reliability of the wireless access layer switches. The access layer switch is arranged in the storehouses, at least one access layer switch is arranged in each storehouse, and the access layer switch can be simultaneously matched with 6 guide robots or remote access terminals to provide gigabit network access capability for the guide robots or the remote access terminals. Whether the core switch or the access layer switch is locally controlled and independently powered up, so that the laying of lines and the maintenance of equipment are facilitated.
The remote access terminal is a movable terminal, and the information in the information storage module is read through the access layer switch and the remote access warehouse management system, a map in a warehouse is loaded, the motion track of the guide robot, the positions of the warehouse-out equipment, the warehouse-in equipment and the equipment checking equipment are displayed, and the information of the warehouse-out equipment, the warehouse-in equipment and the equipment checking equipment can be confirmed. When the system is used, a warehouse manager carries a remote access terminal, under the guidance of a guide robot, the remote access terminal refers and confirms ex-warehouse, in-warehouse and checking equipment, and the remote access terminal adopts a mainstream PAD as a function carrier.
As shown in fig. 3, the guidance subsystem includes a guidance control and management module, a guidance robot, and a robot charging pile. And the guide control and management module and the guide robot form a WIFI network for communication through the access layer switch arranged in the storehouse.
The guide Control and management module carries out unified management on the whole guide subsystem, and comprises an RCS (Robat Control System) service module and an AMS (area management System) service module,
the RCS service module is responsible for controlling and managing the guide robot, and controlling, managing and monitoring the state of the guide robot, an attached autonomous intelligent charging station and other equipment;
the AMS service module is responsible for receiving, forwarding and processing the management equipment alarm information and the service alarm information;
the boot control and management module provides an interface to interface with the user's hub monitoring system via ethernet.
The robot fills electric pile as guide robot's intelligent charging device can for guide robot provides the automatic function of charging, adopts the alternating-current 220V commercial power supply, and every storehouse is equipped with a robot and fills electric pile.
The guide robot is an execution unit of the guide subsystem, responds to a scheduling instruction of the guide control and management module, assists storehouse managers in accurately guiding equipment to be delivered out of a warehouse, put in a warehouse and checked, and achieves automatic guide and auxiliary transportation functions; and simultaneously, the guiding robot feeds back the working state, the planning track and the information of the arrived equipment position points to the guiding control and management module in real time through a WIFI network. A plurality of guide robots can be arranged in one warehouse, and the guide control and management module can control each guide robot by setting each guide robot IP differently.
As shown in fig. 4, the guidance robot includes an AGV device, a pan-tilt, and a laser pointer. The laser indicator is connected to the AGV equipment through a cloud platform, the AGV equipment serving as an operation platform can follow the requirement of the equipment placing position to move to an appointed task area according to a scheduling instruction of a guide control and management module, and the cloud platform can rotate horizontally and in a pitching mode according to the instruction and is configured with the laser indicator to indicate; the laser indicator emits laser to position preset equipment on the shelf.
The guiding robot adopts inertial navigation and visual navigation technologies to realize autonomous positioning navigation and accurate positioning; the double-wheel differential drive is adopted, the flexible motion control of advancing, retreating, rotating and the like is supported, and the motion process is smooth and flexible; the intelligent power supply management is adopted, multi-level electric quantity threshold control is supported, automatic charging is carried out when the electric quantity is low, and automatic return work is carried out after charging is finished; the multi-level safety protection is adopted, the front/back remote detection, the front/back short-distance detection, the front/back collision detection, the front/back emergency stop button and other multi-level safety protection are supported, and the safe and reliable motion control is realized; the large-scale cargo can be transported, and the transportation and rotation of 300kg of cargo are supported; the electric quantity, the equipment state and the like are prompted through a three-color indicator lamp and a nixie tube; WIFI network communication and seamless roaming are supported, and the network coverage area operates without barriers; the charging time length after the complete discharge of the guide robot is less than 1.5 hours;
the security subsystem mainly comprises an entrance guard, and when the entrance guard logs in through fingerprint identification, the central control system can receive entrance guard login information.
The environment subsystem is composed of a temperature and humidity sensor and an interface conversion unit, the interface conversion unit is used as a network node to be connected to the Ethernet, and the central monitoring system obtains temperature and humidity information from the network and displays the temperature and humidity information.
The central control subsystem is used as a main body of man-machine interaction of the intelligent warehouse management system, and the management process of the intelligent warehouse is completed based on the central control of the central control subsystem.
As shown in fig. 5, an intelligent warehouse management method based on hub monitoring includes the following steps:
step 1, intelligent warehouse management login, wherein the central monitoring subsystem performs self-detection on each subsystem of the warehouse management system;
the self-detection process is initiated by a central control subsystem, the information subsystem, the central control subsystem, the guide subsystem, the environment subsystem and the security subsystem are sequentially subjected to self-detection, a self-detection report is formed, the self-detection condition is reported, and if the self-detection report is abnormal, the self-detection report is displayed in the self-detection report to remind a warehouse manager; and if no abnormity exists, entering an intelligent management process.
Step 2, carrying out intelligent management on the warehouse, and firstly judging user requests, wherein the user requests comprise warehouse-out, warehouse-in and inventory requests of the equipment;
the warehouse-out, warehouse-in and checking requests are carried out based on warehouse-out, warehouse-in and checking documents, the documents comprise two-dimensional codes corresponding to the warehouse-out, warehouse-in and checking requests, the central control subsystem scans the two-dimensional codes through the two-dimensional code scanning gun to confirm the client requests, and relevant intelligent guidance of warehouse-out, warehouse-in and checking is determined.
Step 3, intelligently guiding the warehouse-out, warehouse-in or inventory according to the user request;
after judging the warehousing request of the user, the intelligent guiding method for warehousing management comprises the following steps:
a) after receiving the warehousing list and the corresponding equipment, the staff in the duty room inputs the equipment information into the central monitoring subsystem through the two-dimensional code scanning gun;
b) the comprehensive control display equipment, the composite display screen and the display of the remote control terminal of the central monitoring subsystem automatically display the information such as the type, the number, the subordination storeroom, the position of a pre-placed goods shelf and the like of the warehousing equipment so as to be convenient for an operator to check and send the position information of the equipment to the guiding robot of the guiding subsystem;
c) guiding the robot to plan a path for the warehousing according to the position of the issued equipment, planning a route of warehousing work, bearing the warehoused equipment, moving to a specified task area under the interaction of a remote access terminal of an operator, guiding a cradle head of the robot to perform horizontal and pitching adjustment according to an instruction, controlling a laser indicator to emit laser to irradiate and position the preset position of the warehoused equipment on a shelf, and assisting personnel to finish warehousing the equipment;
d) after the equipment is put in storage, an operator confirms the equipment information through the remote access terminal and sends the equipment storage completion information;
after judging the ex-warehouse request of the user, the intelligent guiding method for ex-warehouse management comprises the following steps:
a) after receiving the delivery order, the staff in the duty room inputs the information of the equipment to be delivered into the central monitoring subsystem through the two-dimensional code scanning gun;
b) the central monitoring subsystem automatically displays the quantity of the equipment, the affiliated storeroom, the position of the goods shelf and the position information of the equipment, and operates to send the position information of the equipment to the guiding subsystem;
c) guiding the robot to plan a path for the warehouse-out according to the position of the equipment, planning a route of the warehouse-out work, moving to a specified task area under the interaction of a remote access terminal of a warehouse manager, guiding a cradle head of the robot to perform horizontal and pitching adjustment according to an instruction, controlling a laser indicator to emit laser to irradiate and position the position of the warehouse-out equipment on a shelf, and guiding the robot to bear the warehouse-out equipment to assist the personnel to finish the warehouse-out of the equipment after an operator confirms the warehouse-out equipment;
d) after the equipment is delivered out of the warehouse, an operator confirms the equipment information through the remote access terminal and sends the equipment delivery completion information.
After judging the inventory request of the user, the intelligent guiding method for inventory management comprises the following steps:
a) after receiving the equipment checking list, the staff in the duty room inputs the information of the equipment to be checked into the central monitoring subsystem through the two-dimensional code scanning gun;
b) the central control subsystem automatically displays the quantity of inventory equipment, the affiliated storeroom, the position of the goods shelf and the position information of the equipment, and operates to transmit the position information of the equipment to the guiding subsystem;
c) the robot is guided to carry out path planning for the checking according to the position of the equipment to be checked, the route of the checking work is planned, the position of the equipment to be checked is found under the interaction of a remote access terminal of a warehouse manager, and laser is emitted by a laser emitter controlled by a holder to be aligned with the equipment to be checked so as to assist the manager to confirm the equipment to be checked; and the operator confirms the equipment information through the remote access terminal and performs the next equipment checking until the checking process is finished.
d) After the equipment is checked, the operator confirms the equipment information through the remote access terminal and sends the equipment checking completion information.
And 4, the operator confirms that the intelligent guide task is completed, and the central hub monitoring subsystem modifies the data of the information storage module of the information subsystem after receiving the guide task completion information sent by the operator through the remote access terminal.
And 5, finishing intelligent management, returning the robot, and waiting for the next task.
The intelligent warehouse management method further comprises intelligent environment management of the warehouse, real-time temperature and humidity information is obtained through a temperature and humidity sensor arranged in the warehouse in the environment management mode, the temperature and humidity information is transmitted to a central monitoring system through the Ethernet after being converted by an interface conversion unit, the central monitoring system can display the obtained temperature and humidity information in real time, and meanwhile, the central monitoring system gives a warehouse temperature and humidity regulation and control suggestion.
The intelligent warehouse management method further comprises intelligent entrance guard management, the intelligent entrance guard management monitors entrance guard login information in real time through an entrance guard system, when an entrance guard logs in through fingerprint identification, the login information is transmitted to a central monitoring system through the Ethernet to be displayed, and all important information can be found and processed in time.
In summary, the intelligent warehouse management method based on hub monitoring provided by the embodiment of the invention has the following beneficial effects:
1. the equipment management of the warehouse is informationized, and the equipment can be intelligently linked to enter and exit from the warehouse, environment monitoring and security monitoring;
2. an intelligent guide robot is introduced, the warehouse is modified according to the requirement, and the intelligent guide robot is integrally linked with an equipment management system;
3. a mobile terminal is introduced to carry out mutual operation with the robot, so that the equipment can be delivered and stored in real time;
4. aiming at the characteristics of insufficient staff in the warehouse, alternation of old and new warehouse managers and insufficient business, the warehouse management system assists the warehouse managers to realize rapid warehouse entry and exit, and through field tests, the staff requirements are one third of those of the original warehouse, and the time is shortened by nearly 50%;
5. under the condition that the base construction of the storehouse is not changed, the arrangement can be carried out quickly.
Those skilled in the art will appreciate that all or part of the flow of the method implementing the above embodiments may be implemented by a computer program, which is stored in a computer readable storage medium, to instruct related hardware. The computer readable storage medium is a magnetic disk, an optical disk, a read-only memory or a random access memory.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (1)
1. An intelligent warehouse management method based on central monitoring is characterized by comprising the following steps:
step 1, logging in an intelligent warehouse management system, and initiating a detection instruction by a central monitoring subsystem to perform self-detection on each subsystem of the warehouse management system; each subsystem comprises a central monitoring subsystem, an information subsystem and a guiding subsystem;
the central monitoring subsystem is used as a main body of man-machine interaction, and the operation of each functional interface is realized by accessing the information subsystem, including the acquisition of equipment information and the management of equipment; issuing equipment position information to a guidance subsystem, realizing accurate searching according to the equipment position information, and receiving the working state, route planning and position information of the guidance subsystem;
the central monitoring subsystem comprises a comprehensive display and control device, a composite screen, a code scanning device, a switch and a remote access terminal, wherein the switch comprises a core layer switch and an access layer switch, the comprehensive display and control device, the composite screen, the code scanning device and the switch are connected through an Ethernet, and the remote access terminal exchanges data with other components of the central monitoring subsystem through the access layer switch;
the guiding subsystem comprises a guiding control and management module, a guiding robot and a robot charging pile; a WIFI network is formed by the guide control and management module, the guide robot and the robot charging pile through an access layer switch arranged in the storehouse for communication;
the guide control and management module carries out unified management on the whole guide subsystem and comprises an RCS service module and an AMS service module; the RCS service module is responsible for controlling and managing the guide robot and carrying out control management and state monitoring on the guide robot and an attached autonomous intelligent charging station; the AMS service module is responsible for receiving, forwarding and processing the management equipment alarm information and the service alarm information; the guide control and management module provides an interface and is in butt joint with the central control system through the Ethernet;
the guide robot is an execution unit of the guide subsystem, responds to a scheduling instruction of the guide control and management module, assists storehouse managers in accurately guiding equipment to be delivered out of a warehouse, put in a warehouse and checked, and achieves automatic guide and auxiliary transportation functions; meanwhile, the guiding robot feeds back the working state, the planning track and the information of the arrived equipment position points to the guiding control and management module in real time through a WIFI network;
the guiding robot comprises AGV equipment, a cloud platform and a laser indicator; the laser indicator is connected to the AGV equipment through a cloud platform, the AGV equipment is used as an operation platform and moves to an appointed task area according to the dispatching instruction of a guide control and management module and the requirements of warehouse-out, warehouse-in and inventory equipment placing positions, and the cloud platform can rotate horizontally and in a pitching mode according to the dispatching instruction and is configured with the laser indicator for indication; the laser indicator emits laser to position preset warehouse-out, warehouse-in and inventory equipment on the shelf;
the remote access terminal is a movable terminal, reads information in the information storage module through an access layer switch and a remote access information subsystem, loads a map in a warehouse, displays a motion track of a guide robot, positions of warehouse-out, warehouse-in and inventory equipment, and confirms information of warehouse-out, warehouse-in and inventory equipment; when the system is used, a warehouse manager carries a remote access terminal, interacts with a guide robot through an access layer switch in the warehouse, and looks up and confirms outgoing, warehousing and inventory equipment under the guidance of the guide robot;
step 2, judging a user request, and intelligently managing the warehouse according to the user request, wherein the user request comprises the warehouse-out request, the warehouse-in request and the inventory request of the equipment;
step 3, intelligently guiding the warehouse-out, warehouse-in and inventory according to the user request;
the intelligent guidance for warehousing in the step 3 comprises the following steps:
a) scanning the two-dimensional code of the warehousing document through a two-dimensional code scanning gun, and inputting equipment information into a central monitoring subsystem;
b) the display equipment of the central monitoring subsystem and the display of the remote access terminal automatically display the type and the number of warehousing equipment, the position information of a pre-placed shelf and the affiliated storehouse, and send the information to the guiding subsystem;
c) a guide control and management module of the guide subsystem plans a path for the warehousing according to the information and plans a route of warehousing work, an execution unit of the guide subsystem guides the robot to bear corresponding warehousing equipment, the robot moves to a specified task area under the interaction with a remote access terminal, a cradle head of the robot is guided to perform horizontal and pitching adjustment according to an instruction, and a laser indicator is controlled to emit laser to irradiate and position the preset warehousing equipment on a shelf, so that the equipment warehousing is assisted;
d) after the equipment is put in storage, equipment information is confirmed through a remote access terminal, and the equipment storage completion information is sent;
the intelligent guiding for ex-warehouse in the step 3 comprises the following steps:
a) scanning a two-dimensional code on a delivery document through a two-dimensional code scanning gun, and inputting information of equipment to be delivered into a central monitoring subsystem;
b) the central control subsystem automatically displays the quantity of the ex-warehouse equipment, the affiliated storeroom, the position of the goods shelf and the position information of the equipment, and operates to send the position information of the equipment to the guidance subsystem;
c) a guidance control and management module of the guidance subsystem plans a path for the warehouse-out according to the position of the equipment, plans a route of the warehouse-out work, guides the robot to move to a specified task area under the interaction of a remote access terminal, guides a pan-tilt of the robot to perform horizontal and pitching adjustment according to instructions, controls a laser indicator to emit laser to irradiate and position the position of the warehouse-out equipment on a shelf, and guides the robot subsystem to bear the warehouse-out equipment to assist in completing warehouse-out of the equipment after an operator confirms the warehouse-out equipment;
d) after the equipment is delivered out of the warehouse, the equipment information is confirmed through the remote access terminal, and the equipment delivery completion information is sent;
the intelligent guidance of the inventory in the step 3 comprises the following steps:
a) scanning a two-dimensional code on the checking document through a two-dimensional code scanning gun, and inputting equipment information to be checked into a central monitoring subsystem;
b) the central control subsystem automatically displays the quantity of inventory equipment, the affiliated storeroom, the position of the goods shelf and the position information of the equipment, and operates to transmit the position information of the equipment to the guiding subsystem;
c) a guiding control and management module of the guiding subsystem plans a path for the checking according to the position of the equipment to be checked, plans a route of checking work, guides the robot to find a designated task area of the position of the equipment to be checked under the interaction of the remote access terminal, guides a pan-tilt of the robot to perform horizontal and pitching adjustment according to an instruction, controls a laser indicator to emit laser to aim at the equipment to be checked, and assists personnel in confirming the equipment to be checked; the equipment information is confirmed through the remote access terminal, and next equipment checking is started until the whole checking task is finished; d) after the whole equipment checking task is completed, the equipment information is confirmed through the remote access terminal, and the equipment checking task completion information is sent;
step 4, after the guidance task is completed, confirming through the remote access terminal, and sending confirmation information to the central control subsystem, and after the central control subsystem receives the guidance task completion confirmation information, modifying warehouse information stored in the information subsystem;
step 5, guiding the guiding robot of the subsystem to return to the position and wait for the next task;
each subsystem also comprises an environment subsystem and a security subsystem; the self-detection process in the step 1 is initiated by the central control subsystem, and self-detection is sequentially carried out on the information subsystem, the central control subsystem, the guidance subsystem, the environment subsystem and the security subsystem in the intelligent warehouse management system, a self-detection report is formed, the self-detection condition is reported, and if the self-detection report is abnormal, the self-detection report is displayed; if no abnormity exists, entering the step 2;
in the step 2, the warehouse-out, warehouse-in and inventory requests are respectively carried out based on warehouse-out, warehouse-in and inventory receipts, the receipts comprise two-dimensional codes corresponding to the warehouse-out, warehouse-in or inventory requests, the central hub monitoring subsystem scans the two-dimensional codes through a two-dimensional code scanning gun to confirm client requests and determine related intelligent guidance of warehouse-out, warehouse-in and inventory;
the intelligent environment management system also comprises intelligent environment management of the warehouse, wherein real-time temperature and humidity information is acquired through a temperature and humidity sensor arranged in the warehouse and is transmitted to the central monitoring subsystem through the Ethernet after being converted by the interface conversion unit, the acquired temperature and humidity information is displayed in real time by the central monitoring subsystem, meanwhile, the central monitoring subsystem gives a warehouse temperature and humidity regulation suggestion to the temperature and humidity regulation and control device, and the temperature and humidity regulation and control device regulates and controls the temperature and humidity;
the intelligent entrance guard system is used for monitoring entrance guard login information in real time through an entrance guard system, and when an entrance guard logs in through fingerprint identification, the login information is transmitted to the central control subsystem through the Ethernet and displayed.
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