CN107703845A - The electromagnetism spray valve monitoring system and its method of work of a kind of intelligent color selector - Google Patents
The electromagnetism spray valve monitoring system and its method of work of a kind of intelligent color selector Download PDFInfo
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- CN107703845A CN107703845A CN201710875428.4A CN201710875428A CN107703845A CN 107703845 A CN107703845 A CN 107703845A CN 201710875428 A CN201710875428 A CN 201710875428A CN 107703845 A CN107703845 A CN 107703845A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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Abstract
The electromagnetism that the present invention disclose a kind of intelligent color selector sprays valve monitoring system, including, acquisition unit, for gathering color sorting working signal and sending drive signal after being handled；Control unit, control operation is carried out after the drive signal sent for the unit that takes orders；Display unit, carry out after the drive signal sent for the unit that takes orders analyzing conversion and shown；Analytic unit, it is analyzed for the drive signal after display unit is converted；Early warning processing unit, handled after the analysis result signal for receiving analytic unit；And monitoring in real time on the display unit；The present invention also provides its method of work, the present invention receives analysis result by modelled signal process plate, pulse to electromagnetism spray valve is monitored by column diagram, use the start and stop of eruption driving plate control electromagnetism spray valve, solve electromagnetism spray valve causes the operating efficiency of color sorting low because dust is more, the problem of the wasting of resources.
Description
Technical field
The invention belongs to intelligent color selector technical field, the electromagnetism of specifically a kind of intelligent color selector spray valve monitoring system and
Its method of work.
Background technology
Color selector is a kind of lossless screening installation for bulk material Quality Detection and classification, in grain, food, pigment
The industries such as chemical industry have a wide range of applications, to the big regenerated plastics piece of sorting difficulty, plastic grain, corn, various beans, various
Rice, ore, capsicum, Chinese prickly ash, garlic rice, bags of melon seeds, raisins, seed, Chinese medicine, dried shrimps, dried small shrimp, silver anchovy, glass, metal,
The pernicious impurity such as homochromy bar and extraordinary material separating effect are all very notable.
Electromagnetism sprays valve when color selector carries out color sorting work, and horizontal pulse is entered to impurity and rejects heterochromatic grain, at present,
In the prior art, the working condition of electromagnetism spray valve can not monitor in real time, in pulse elimination, trigger because dust is more and block,
It deashing can not timely and effectively handle, cause pulse excessive, so as to which the particle of qualified color also can be rejected, electromagnetism
Spray valve automatically start and stop and can not be cleared up voluntarily, and manual demolition is cleared up very cumbersome, causes color selector operating efficiency low, causes to provide
Source wastes, and rework rate is high.
The content of the invention
In order to solve above-mentioned technical problem, it is an object of the invention to provide a kind of electromagnetism of intelligent color selector spray valve prison
Control system and its method of work, by the way that the drive signal of signal-processing board is changed into column diagram on monitoring host computer, and it is right
Column diagram carries out monitoring in real time and carries out contrast processing, and interlink warning main frame sends sound and light alarm, uses eruption driving plate control electricity
Magnetic sprays the start and stop of valve, and automatic dust removing work is carried out using deduster, and solving electromagnetism spray valve causes color sorting because dust is more
Operating efficiency is low, the problem of the wasting of resources.
The purpose of the present invention can be achieved through the following technical solutions：
A kind of electromagnetism spray valve monitoring system of intelligent color selector, including,
Acquisition unit, for gathering color sorting working signal and sending drive signal after being handled；
Control unit, control operation is carried out after the drive signal sent for the unit that takes orders；
Display unit, carry out after the drive signal sent for the unit that takes orders analyzing conversion and shown；
Analytic unit, it is analyzed for the drive signal after display unit is converted；
Early warning processing unit, handled after the analysis result signal for receiving analytic unit；
And monitoring camera, for the work image information of acquisition control unit, and monitoring in real time on the display unit；
The acquisition unit, control unit, display unit, analytic unit, early warning processing unit and monitoring camera
It is attached between head by data wire, acquisition unit, control unit, display unit, analytic unit, early warning processing are single
Member and monitoring camera are installed on color selector.
Further, the acquisition unit includes being used for the signal receiving board for receiving color sorting working signal, Yi Jiyong
Signal is handled and sends the signal-processing board of drive signal in signal receiving board, and signal receiving board is connected by data wire
It is connected to signal-processing board.
Further, described control unit includes eruption driving plate and electromagnetic valve, and spray valve driving plate is used to receive signal
The start and stop of electromagnetic valve are controlled after the drive signal of process plate, electromagnetic valve is used to receive drive signal and implements pulse operation,
Valve driving plate is sprayed to be arranged on electromagnetic valve.
Further, it is subject to analysis after drive signal of the display unit including receiving signal-processing board and draws analysis knot
The analysis module of fruit, for the analysis result of analysis module to be changed into the conversion module of column diagram and for by conversion module
The display main frame that shows of column diagram, analysis module, conversion module and display main frame be attached by data wire,
Analysis module and conversion module are arranged in display main frame.
Further, the analytic unit includes setting the presetting module of compass above and below column diagram, for that will convert
Compass up and down in column diagram and presetting module in module is contrasted, and is obtained the contrast module of comparing result and is incited somebody to action
The comparing result that contrast module obtains switchs to signal, and the signal emission module sent, signal emission module connection signal
Process plate, presetting module, contrast module and signal emission module are installed on the mainboard of color selector and entered by data wire
Row connection.
Further, the early warning processing unit includes receiving the signal that signal emission module is sent and sends sound and light alarm
Alarm host machine and receive the signal that signal emission module is sent and to electromagnetism spray valve carry out deashing processing deduster, alarm
Main frame is arranged on the mainboard of color selector, and deduster is arranged on electromagnetism spray valve.
Further, the monitoring camera uses infrared camera, the work image information of collection electromagnetism spray valve, and leads to
Cross data wire and be sent to display main frame.
A kind of method of work of the electromagnetism spray valve monitoring system of intelligent color selector, comprises the following steps：
Step 1：The working power of color selector is opened, the working signal of signal receiving board collection color selector is simultaneously sent to letter
Number process plate, signal-processing board carry out processing to working signal and are changed into drive signal；
Step 2：Spray valve driving plate implements pulse operation according to electromagnetism spray valve, electromagnetism spray valve is driven after drive signal；
Step 3：Meanwhile drive signal is analyzed and is converted cylindrical figure by conversion module by analysis module,
And shown on display main frame；
Step 4：Contrast module is contrasted the compass up and down of column diagram and presetting module interior cylindrical figure, is obtained
Comparing result, column diagram is in presetting module up and down in the range of boundary, and comparing result is " 1 ", and column diagram is not in presetting module
In the range of upper and lower boundary, comparing result is " 0 ", and comparing result generation is arrived into signal-processing board by signal transmitting module；
Step 5：When comparing result is " 1 ", signal-processing board is handled comparing result, sends driving letter again
Number, spray valve driving plate continues to open, and electromagnetism spray valve increases pulse frequency, shows the height of column diagram on main frame and increases a list
Position；
Step 6：When comparing result is " 0 ", signal-processing board is handled comparing result, sends driving letter again
Number, spray valve driving plate is closed, and electromagnetism spray valve stop pulse operation, shows that the column diagram on main frame is reset, meanwhile, alarm host machine is opened
Sound and light alarm is originated out, deduster carries out deashing dust removal operation to electromagnetism spray valve, and continues to repeat to operate above.
Beneficial effects of the present invention：
1st, the present invention can see each spray valve from monitoring host computer in real time by the way that drive signal is changed into column diagram
Working condition.
2nd, by setting the compass up and down of column diagram, when the column diagram that electromagnetism spray valve is shown on main frame is highly higher than
During compass, spray valve driving plate closes electromagnetism spray valve, dust processing can be alarmed and removed automatically, according to actual need
Ask, electromagnetism spray valve carries out operating pneumatic automatically, substantially increases the operating efficiency of electromagnetism spray valve, avoids the waste of resource.
Brief description of the drawings
The present invention is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is present system schematic diagram.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained all other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
As shown in figure 1, a kind of electromagnetism spray valve monitoring system of intelligent color selector, including for gathering color sorting working signal simultaneously
The acquisition unit of drive signal is sent after being handled, is controlled after the drive signal sent for the unit that takes orders
The control unit of operation, the display list analyzed conversion and shown is carried out after the drive signal sent for the unit that takes orders
Member, the analytic unit being analyzed for the drive signal after display unit is converted, for receiving point of analytic unit
The early warning processing unit handled after analysis consequential signal and the monitoring camera for monitoring the live flow of color sorting operation.
Wherein, acquisition unit, control unit, display unit, analytic unit, early warning processing unit and monitoring camera
It is attached between head by data wire, acquisition unit, control unit, display unit, analytic unit, early warning processing are single
Member and monitoring camera are on installation color selector.
Wherein, acquisition unit includes being used for the signal receiving board for receiving color sorting working signal, for being received to signal
Signal is handled and sends the signal-processing board of drive signal in plate, and signal receiving board is connected to signal transacting by data wire
Plate.
Wherein, control unit includes eruption driving plate and electromagnetic valve, and spray valve driving plate is used to receive signal-processing board
The start and stop of electromagnetic valve are controlled after drive signal, electromagnetic valve is used to receive drive signal and implements pulse operation, spray valve driving
Plate is arranged on electromagnetic valve.
Wherein, the analysis for drawing analysis result is analyzed after drive signal of the display unit including receiving signal-processing board
Module, for the analysis result of analysis module to be changed into the conversion module of column diagram and for by the column diagram of conversion module
The display main frame shown, analysis module, conversion module and display main frame are attached by data wire, analysis module
It is arranged on conversion module in display main frame.
Wherein, analytic unit includes setting the presetting module of compass above and below column diagram, for by conversion module
Column diagram is contrasted with the compass up and down in presetting module, obtains the contrast module of comparing result and by contrast module
Obtained comparing result switchs to signal, and the signal emission module sent, signal emission module connection signal-processing board, in advance
If being attached between module, contrast module and signal emission module by data wire, presetting module, contrast module and
Signal emission module is installed on the mainboard of color selector.
Wherein, early warning processing unit includes receiving the signal that signal emission module is sent and sends the alarm master of sound and light alarm
Machine and receive the signal that signal emission module is sent and to electromagnetism spray valve carry out deashing processing deduster, alarm host machine installation
On the mainboard of color selector, deduster is arranged on electromagnetism spray valve.
Wherein, monitoring camera uses infrared camera, the work image information of collection electromagnetism spray valve, and passes through data wire
Display main frame is sent to, is monitored in real time on display main frame.
A kind of method of work of the electromagnetism spray valve monitoring system of intelligent color selector, comprises the following steps：
Step 1：The working power of color selector is opened, the working signal of signal receiving board collection color selector is simultaneously sent to letter
Number process plate, signal-processing board carry out processing to working signal and are changed into drive signal.
Step 2：Spray valve driving plate implements pulse operation according to electromagnetism spray valve, electromagnetism spray valve is driven after drive signal.
Step 3：Meanwhile drive signal is analyzed and is converted cylindrical figure by conversion module by analysis module,
And shown on display main frame.
Step 4：Contrast module is contrasted the compass up and down of column diagram and presetting module interior cylindrical figure, is obtained
Comparing result, column diagram is in presetting module up and down in the range of boundary, and comparing result is " 1 ", and column diagram is not in presetting module
In the range of upper and lower boundary, comparing result is " 0 ", and comparing result generation is arrived into signal-processing board by signal transmitting module.
Step 5：When comparing result is " 1 ", signal-processing board is handled comparing result, sends driving letter again
Number, spray valve driving plate continues to open, and electromagnetism spray valve increases pulse frequency, shows the height of column diagram on main frame and increases a list
Position.
Step 6：When comparing result is " 0 ", signal-processing board is handled comparing result, sends driving letter again
Number, spray valve driving plate is closed, and electromagnetism spray valve stop pulse operation, shows that the column diagram on main frame is reset, meanwhile, alarm host machine is opened
Sound and light alarm is originated out, deduster carries out deashing dust removal operation to electromagnetism spray valve, and repeats to operate above.
A kind of electromagnetism spray valve monitoring system of intelligent color selector of the present invention can be in whole color sorting operating process, and monitoring is taken the photograph
The course of work for spraying valve to electromagnetism as head carries out IMAQ, and is shown on display main frame, meanwhile, can be real-time
The working condition of each spray valve is seen by column diagram from display main frame.The compass up and down of column diagram can be set, when
The column diagram of valve is sprayed not in compass, and electromagnetism spray valve is automatically stopped operation, and carries out alarm and deashing operation.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
At least one implementation of the present invention is contained in reference to specific features, structure, material or the feature that the embodiment or example describe
In example or example.In this manual, identical embodiment or example are not necessarily referring to the schematic representation of above-mentioned term.
Moreover, specific features, structure, material or the feature of description can close in any one or more embodiments or example
Suitable mode combines.
Above content is only to structure example of the present invention and explanation, affiliated those skilled in the art couple
Described specific embodiment is made various modifications or supplement or substituted using similar mode, without departing from invention
Structure surmounts scope defined in the claims, all should belong to protection scope of the present invention.
Claims (8)
- A kind of 1. electromagnetism spray valve monitoring system of intelligent color selector, it is characterised in that：Including,Acquisition unit, for gathering color sorting working signal and sending drive signal after being handled；Control unit, control operation is carried out after the drive signal sent for the unit that takes orders；Display unit, carry out after the drive signal sent for the unit that takes orders analyzing conversion and shown；Analytic unit, it is analyzed for the drive signal after display unit is converted；Early warning processing unit, handled after the analysis result signal for receiving analytic unit；And monitoring camera, for the work image information of acquisition control unit, and monitoring in real time on the display unit；The acquisition unit, control unit, display unit, analytic unit, early warning processing unit and monitoring camera it Between be attached by data wire, acquisition unit, control unit, display unit, analytic unit, early warning processing unit with And monitoring camera is installed on color selector.
- A kind of 2. electromagnetism spray valve monitoring system of intelligent color selector according to claim 1, it is characterised in that the collection Order unit includes being used for receiving the signal receiving board of color sorting working signal, and for signal in signal receiving board Manage and send the signal-processing board of drive signal, signal receiving board is connected to signal-processing board by data wire.
- A kind of 3. electromagnetism spray valve monitoring system of intelligent color selector according to claim 1, it is characterised in that the control Unit includes eruption driving plate and electromagnetic valve, and spray valve driving plate controls electromagnetism after the drive signal for receiving signal-processing board The start and stop of valve, electromagnetic valve are used to receive drive signal and implement pulse operation, and spray valve driving plate is arranged on electromagnetic valve.
- A kind of 4. electromagnetism spray valve monitoring system of intelligent color selector according to claim 1, it is characterised in that the display Unit is analyzed the analysis module for drawing analysis result after the drive signal including receiving signal-processing board, for that will analyze mould The analysis result of block changes into the conversion module of column diagram and the display master for the column diagram of conversion module to be shown Machine, analysis module, conversion module and display main frame are attached by data wire, and analysis module and conversion module are arranged on Show in main frame.
- A kind of 5. electromagnetism spray valve monitoring system of intelligent color selector according to claim 1, it is characterised in that the analysis Unit includes setting the presetting module of compass above and below column diagram, for by the column diagram and presetting module in conversion module Compass up and down contrasted, the comparing result for obtaining the contrast module of comparing result and obtaining contrast module switchs to Signal, and the signal emission module sent, signal emission module connection signal-processing board, presetting module, contrast module with And signal emission module is installed on the mainboard of color selector and is attached by data wire.
- A kind of 6. electromagnetism spray valve monitoring system of intelligent color selector according to claim 1, it is characterised in that the early warning Processing unit includes receiving the signal that signal emission module is sent and sends the alarm host machine of sound and light alarm and receive signal hair Penetrate the signal that module is sent and the deduster of deashing processing is carried out to electromagnetism spray valve, alarm host machine is arranged on the mainboard of color selector On, deduster is arranged on electromagnetism spray valve.
- A kind of 7. electromagnetism spray valve monitoring system of intelligent color selector according to claim 1, it is characterised in that the monitoring Camera uses infrared camera, the work image information of collection electromagnetism spray valve, and is sent to display main frame by data wire.
- 8. a kind of method of work of the electromagnetism spray valve monitoring system of intelligent color selector according to claim any one of 1-7, It is characterised in that it includes following steps：Step 1：The working power of color selector is opened, the working signal of signal receiving board collection color selector is simultaneously sent at signal Plate is managed, signal-processing board carries out processing to working signal and is changed into drive signal；Step 2：Spray valve driving plate implements pulse operation according to electromagnetism spray valve, electromagnetism spray valve is driven after drive signal；Step 3：Meanwhile drive signal is analyzed and is converted cylindrical figure by conversion module by analysis module, and Shown on display main frame；Step 4：Contrast module is contrasted the compass up and down of column diagram and presetting module interior cylindrical figure, is contrasted As a result, column diagram is in presetting module up and down in the range of boundary, and comparing result is " 1 ", column diagram not presetting module up and down In compass, comparing result is " 0 ", and comparing result generation is arrived into signal-processing board by signal transmitting module；Step 5：When comparing result is " 1 ", signal-processing board is handled comparing result, sends drive signal again, spray Valve driving plate continues to open, and electromagnetism spray valve increases pulse frequency, shows the height of column diagram on main frame and increases a unit；Step 6：When comparing result is " 0 ", signal-processing board is handled comparing result, sends drive signal again, spray Valve driving plate is closed, and electromagnetism spray valve stop pulse operation, shows that the column diagram on main frame is reset, meanwhile, alarm host machine starts to send out Go out sound and light alarm, deduster carries out deashing dust removal operation to electromagnetism spray valve, and continues to repeat to operate above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710875428.4A CN107703845B (en) | 2017-09-25 | 2017-09-25 | Electromagnetic spray valve monitoring system of intelligent color sorter and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710875428.4A CN107703845B (en) | 2017-09-25 | 2017-09-25 | Electromagnetic spray valve monitoring system of intelligent color sorter and working method thereof |
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| Publication Number | Publication Date |
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| CN107703845A true CN107703845A (en) | 2018-02-16 |
| CN107703845B CN107703845B (en) | 2020-04-28 |
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| CN201710875428.4A Active CN107703845B (en) | 2017-09-25 | 2017-09-25 | Electromagnetic spray valve monitoring system of intelligent color sorter and working method thereof |
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